Related Manuals for DPR SCR22
Summary of Contents for DPR SCR22
- Page 1 REV. 02 USER MANUAL SCR22 / SCR22PL / SCR35 / SCR35PL Digital label finishing system WITH GRAPHTEC CE7000-40 this product is certified...
- Page 3 Please keep the original packaging in case you need to return the material. If we receive the system in non-original packaging, the warranty will be void. IMPORTANT: The latest version of the Scorpio Series www.dpr-srl.it software is available on our websites www.dpr-llc.com, section “Download”.
- Page 5 I N D E X System requirements ..................page 3 How to install outer discs ................page 3 How to install the plotter .................page 3 How to install the cutting plotter ..............page 4 How to install the core holder .................page 6 How to load and operate with the lamination module ........page 7 How to set the lamination sensor ..............page 8...
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Page 6: System Requirements
SYSTEM REQUIREMENTS The cutting manager works on windows usb to pc OS from vista. We do not guarantee its functionality on windows XP. dongle usb Camera usb Cutting files: Adobe Illustrator or and Corel Draw (PDF). plotter usb Diagram connectors behind the on-off panel. -
Page 7: How To Install The Cutting Plotter
HOW TO INSTALL THE CUTTING PLOTTER 1. Click on “SetupScorpioCM...” and follow the step by step instructions to complete the installation. Please DO NOT connect the scorpio USB to your pc before the installation is complete 2. Click NEXT 3. Click NEXT 4. - Page 8 8. Click FINISH 9. Click OK 10. Click NEXT (Remove the scorpio USB 11. Click NEXT from your pc, and turn off the scorpio) 13. Wait until the sign “Update for 12. Choose the right model name of your the Graphtec CE7000-40 driver was Graphtec (CE7000-40).
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Page 9: How To Install The Core Holder
Plug in the USB camera and the USB dongle, they will auto-install. If your computer already has a camera installed, we recommend disabling it. If you do not, your pc will ignore the camera on the plotter. CM Software will generate a folder in the Windows start menu. If the USB dongle is not installed correctly or is unplugged, the following error will appear. - Page 10 Core Holder No. 1 intended for laminate Core Holder No. 2 intended for laminate liner use Core Holder No. 3 intended for printed roll Load the printed roll and move it against the roll guide. Tighten the core holder. Load an empty cardboard core onto the shaft intended for laminate liner rewinding.
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Page 11: How To Set The Lamination Sensor
Hold the laminating film with both hands, pull it underneath the guide roller, center it and adhere the laminating film to the web and attach the liner onto cardboard. !PLEASE LOOK AT THE LAMINATION PATH! (PAGE 21) Using the two black knobs located at the top of the roller assemble to adjust the pressure of the rollers. -
Page 12: How To Adjust The Clutch
HOW TO ADJUST THE CLUTCH Both core holders clutched (unpowered), they are the same and they work indipendently. It is possible to adjust the clutch by screwing or loosing the aluminium handle. WHEN TO ADJUST THE CLUTCH It is important to keep the media and laminating film in tension thanks to the clutch adjusting. -
Page 13: How To Run The Cut Test And Start A Job
4. Measure the distance in (MM) between the top of one black-mark to top of the next black-mark, key in this value in the “DISTANCE BETWEEN BLACKMARKS” box section. IMPORTANT: Working with SCR22 or SCR35 models, please open “ADVANCED BUTTON”, click on Settings and uncheck Media/Lamination Sensor option, then save and close the pop up. - Page 14 6. Once the cut is set properly, select copy mode: ON if you desire a preset quantity of copies, or OFF to cut until the media roll is empty. 7. Working with SCR22 or SCR35 models, please open Advanced button, click on Settings and uncheck Media/Lamination Sensor option, then save and close the pop up.
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Page 15: How Load The Matrix Remover & Slitter
HOW LOAD THE MATRIX REMOVER & SLITTER After you CUT TEST is successful, press “START” to cut a few labels until you think you have enough media to load onto the matrix remover. Pull the sides of the black knobs and lift up the clutch system, other black knobs will keep it open. -
Page 16: How To Load The Matrix Remover Core Holder
HOW TO LOAD THE MATRIX REMOVER CORE HOLDER WARNING: Before starting a job, always remove the waste media from the matrix remover core. Tape the matrix securely onto the cardboard core. System operating issues may occur if the above suggestions are not followed. 1. - Page 17 OPEN CLOSE Slitter module has 3 positions: - Upper position (A), the blades are lifted to allow the media loading; - Middle position (B), align the blades with the edges and the center of the labels, tighten the thumb screw once the blade is in position; - Lower position (C), the blade cut the media.
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Page 18: Metal Guide Alignment
4. Cut the labels when the first “good” labels are visible; 5. Make sure the tension on all rolls is even and attach each label to the core using a waste label; 6. Feed edges trim waste into the waste basket under the hole. Press RESUME to start your finishing process. -
Page 19: Black-Mark Detection
ERROR MESSAGGES If the plotter is not connected correctly to the computer, the following errors will be displayed at the application launch: Make sure the plotter is switched on and properly connected. In case it is turned off, please turn the plotter on and than press the button 2 on control panel and wait until the display will show “READY”... -
Page 20: Cutting File Specifications
CUTTING FILE SPECIFICATIONS Cut Files: Adobe Illustrator and/or Corel Draw (save as PDF file). The artwork file within the cutting shape must include a registration square black mark having a size of 4x4mm or 2x2mm. Only the cut lines and black mark (not needed for the blank labels) can be in the saved cut file. -
Page 21: Black-Mark Position In The Media
BLACK-MARK POSITION IN THE MEDIA cutting direction label step distance of cut line distance of black-mark from right edge: from left edge: minimum advised between minimum advised between 5mm and 10mm 5mm and 10mm HOW TO CUT BLANK LABELS If you wish to use the “blank label” feature to cut blank labels (without registration mark), please follow these steps: 1. -
Page 22: How To Update Software
HOW TO UPDATE SOFTWARE 1. Go to Panel control. 2. Unistall Scorpio Cutting Manager. 3. Download from the website the new Cutting Manager release and run the installation. HOW TO RESTORE PLOTTER SETTINGS 1. Turn off the plotter. 2. Turn on the plotter while keeping pushed the UP arrow on the panel. 3. - Page 23 9. Select metric by pressing button 1 and 10. Press button 2. then enter. 11. Wait until on the display appears 12. Press “PAUSE/MENU” then go to I/F “READY”. (press up arrow key). 13. Go to Command (press 2). 14. Select GPGL (press 1 then enter). 15.
- Page 24 18. Open the Cutting manager and click 17. Wait until on the display appears on “Advanced” and then select “Init cutter”. “READY”. Click “YES” to confirm 19. Wait until “Init cutter completed” will be shown in the status bar. Plotter display will show “LABEL MEDIA” as status.
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Page 25: Media Path
MEDIA PATH - alternative path LAMINATION MODULE MATRIX REMOVER (SCR22PL AND SCR35PL MODELS) AND SLITTER MODULE ULTRASONIC SENSOR CALIBRATION WARNING: Before proceeding with the ultrasonic sensor calibration, turn “OFF” the module that needs to be calibrated (lamination or matrix&slitter modules). LAMINATION MODULE MATRIX REMOVER AND SLITTER MODULE... -
Page 26: Lamination / Matrix Remover & Slitter Modules Speed Rotation
LAMINATION / MATRIX REMOVER & SLITTER MODULES SPEED ROTATION LAMINATION MODULE (SCR22PL AND SCR35PL MODELS) ULTRASONIC TENSION CONTROLLER MATRIX REMOVER & SLITTER MODULE ULTRASONIC TENSION CONTROLLER... -
Page 27: How To Install Pressing Roller
HOW TO INSTALL PRESSING ROLLER The pressing roller facilitates the matrix removal from the die-cut roll. How to install the roller: Unscrew the 10 screws on the matrix Position the matrix remover roller remover module. onto the matrix remover module and secure it properly with the 10 screws. -
Page 28: Graphtech Maintenance
GRAPHTECH MAINTENANCE Cutter Plunger The plotter cuts using a cutter blade mounted in a plunger. There are two different plungers to suit the diameter of the cutter blade to be mounted (the 0.9 mm cutter plunger is provided as a standard accessory). Be sure to mount the cutter blade in the corresponding cutter plunger. - Page 29 Mounting the tool 1. Loosen the tool holder screw. Bracket to hold tool Tool holder Tool holder Bracket to hold tool 2. While pushing up the tool holder, push until its flange completely touches the upper part of the holder. Bracket to Tool holder hold tool...
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Page 30: How To Replace The Knife
HOW TO REPLACE THE KNIFE See page 27 for the structure of the cutter plunger. 1. Turn the blade-length adjustment knob in the direction of the B arrow and pull the blade into the plunger. Scale Cutter blade moves approximately 0.1 mm turning one scale unit Scale 2. -
Page 31: How To Replace The Cutting Mat
HOW TO REPLACE THE CUTTING MAT CAUTION: Please turn off the power when replacing the cutting mat. Please move the tool carriage to “A” position allowing for ease of work. 1. Remove the cutting mat. -The cutting mat is attached to the cutting base (fig.2) -Please remove only the cutting mat from the cutting mat base from the location shown by the arrow (A) (fig.1) - After removing the cutting mat, please make sure that there is no adhesive tape... - Page 32 IF YOU ARE EXPERIENCING THE FOLLOWING ISSUES WITH THE ANY OF OUR VIRGO UNITS, PLEASE FOLLOW TROUBLESHOOTING STEPS BELOW Yellow and Green LED’s simultaneously on lamination control board (Applies to all Virgo models) Problem: Yellow and Green LED’s simultaneously on lamination control board. This will also create the following error: Cause: All Virgo Digital Finishing Systems are equipped with two reflective sensors on the lamination module.
- Page 33 Lamination Sensor The lamination sensor is used to detect the presence of the lamination material. The LED on this sensor should always be OFF after the lamination roll has been loaded properly; it would also indicate that the sensor is in good working condition. (*NOTE* This sensor is should always be covered with a blue cap should you decide NOT to use lamination on your media.) Things to remember about this sensor:...
- Page 34 Plotter error “E01017 Hardware X Position Alarm Power off then on Problem: The plotter displays an error “E01017 Hardware X Position Alarm Power off then on”. Cause: The plotter will give you this error after starting a job in Virgo CM and the tensioner arm was not set-up to begin with or the tensioner arm was positioned too high after turning on the lamination module.
- Page 35 Plotter error “E01019 Hardware Y Position Alarm Power off then on” Problem: The plotter displays an error “E01019 Hardware Y Position Alarm Power off then on”. Cause: This error occurs when the blade tray was moved from side to side by the user after loading the media onto the plotter and with the rear plotter lever in the up position.
- Page 36 The Media or Lamination roll might be finished, please check it. Proceed with cutting? Problem: Yellow and Green light simultaneously on lamination control board. Cause: When both the yellow and green LEDs on lamination control panel are on, it would indicate that either the media or lamination sensor have picked up and error or the sensors may be out of sync and needs to be calibrated.
- Page 37 Can’t load sensors Cause: Media/Lamination sensors might be not plugged in correctly or turned off. Fix: Check if sensors are powered up and plugged correctly into the black sensor box. Then Retry. If you do not want to keep activated the sensors, click Ignore. Error: plotter not found Cause: The plotter might be switched off or not properly connected.
- Page 38 Please forward the media to the next black-mark Cause: The starting Y position of the cut is a negative value (you can see coordinates on plotter’s display when you move the media with arrows). Keep in mind also the offset influences the starting position of the cut. So, if you start the cut at Y coordinates 0, while you have an offset Y value of -10, you will still get this error.
- Page 39 Error after opening a .pdf file Cause: - The antivirus doesn’t allow the software to open the file - The file is loaded from a server web or a remote disk. This may create issues sometimes - The file is not properly built Fix: - Add the cutting manager to your antivirus’s whitelist - Move your file to your computer...
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