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Hydrafeed MSV 80 Operation Manual

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Short Magazine Barfeed
MSV 80
Operation Manual
2017-12-V12.0-SDH
Hydrafeed Ltd.
Talgarth House, Bond Avenue
Mount Farm, Milton Keynes
MK1 1JD
Tel : 01908 376331
Email: info@hydrafeed.co.uk
Fax: 01908 647843
www.hydrafeed.co.uk

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Summary of Contents for Hydrafeed MSV 80

  • Page 1 Short Magazine Barfeed MSV 80 Operation Manual 2017-12-V12.0-SDH Hydrafeed Ltd. Talgarth House, Bond Avenue Mount Farm, Milton Keynes MK1 1JD Tel : 01908 376331 Email: info@hydrafeed.co.uk Fax: 01908 647843 www.hydrafeed.co.uk...

  • Page 2: Table Of Contents

    Contents 1. Mechanism............................1 1.1 Notes for Your Safety ......................1 1.2 Description ..........................1 1.3 Identification.......................... 1 1.4 Transport and Unpacking..................... 2 1.5 Accessories Supplied......................2 1.6 Preparations for installing the barfeeder ................2 1.7 Mounting, Anchoring and Alignment .................. 3 1.8 Changing the Pushrod Position...................
  • Page 3 3.11.3 Part Counter ......................72 3.11.4 Bar length (MAX setting) ..................74 3.11.5 Hexagonal bar Time setting ................... 75 3.11.6 1st Feed error correction..................76 3.11.7 Chuck close bar check Torque value setting ............77 4. System Setup ..........................78 4.1 System Setup Introduction....................

  • Page 4: Mechanism

    1. Mechanism 1. Mechanism 1.1 Notes for Your Safety  Before operating the machine, be sure to read the operating instructions carefully.  Your barfeeder is designed and built for maximum ease and safe operation.  Read the appropriate instructions or manuals before attempting operation or maintenance of the equipment.

  • Page 5: Transport And Unpacking

    To ensure a correct installation and a rapid start up: 1.6.1 The assembly and start-up must be carried out by the technicians or representatives of Hydrafeed. 1.6.2 In the customer’s interest, the maintenance and operating staff should be present at the installation of the barfeeder for appropriate training on its use thereafter.

  • Page 6: Mounting, Anchoring And Alignment

    1. Mechanism 1.6.4 The Reducing Liners for the Lathe The customer must ensure that the headstock reducing liners requires for the lathe are available for the bar types and sizes to be machined during the first month of the production. These liners can be obtained from the lathe supplier or made by the customer.

  • Page 7: Changing The Pushrod Position

    1. Mechanism 1.7.4 Connection to Floor Control the firmness of the floor. It must be made up of high quality concrete. This allow correct anchorage by means of fixing bolts supplied with the barfeeder. See Figure 3 ‘Manual Adjustments’ A1 1.8 Changing the Pushrod Position In order to take the pushrod piston out, follow the steps shown on the Figure 4 ‘Changing Pushrod Piston’.
  • Page 8 p u sh e r m a xim u m e xte n sio n le ng th : ～ ～ Figure 1 – Floor Plan...
  • Page 9 Figure 2 – Assembly Plan...
  • Page 10 Figure 3 – Manual Adjustments...
  • Page 11 Figure 4 – Changing Pushrod Piston...
  • Page 12 Figure 5 - Retracting The Barfeeder...
  • Page 13 Figure 6 - Transportation by forklift truck...
  • Page 14 Figure 7 - Transportation by crane/hoist cables...
  • Page 15 Figure 8 – Greasing the Ball screw...

  • Page 16: Operation Panel

    2. Operation Panel 2. Operation Panel 2.1 Power On and First Screen MAIN SWITCH Main switch ON NEXT SCREEN Touch on home symbol and see main menu...

  • Page 17: Select Manual / Auto Mode

    2. Operation Panel 2.2 Select Manual / Auto mode Select manual mode and see that is impossible to use auto mode. Possible to enter parameters, alarm history and plc I/O screen. Don’t select manual mode and don’t enter parameters screen if CNC and bar feeder are running in auto mode, it can be dangerous.

  • Page 18: Manual Operation

    2. Operation Panel 2.3 Manual operation - Touch on symbol and jump to manual - Touch on up button. screen. - Loading mechanism moves up until centring active bar diameter. - Touch on down button. - Touch on forward button. - Loading mechanism moves down until down limit.

  • Page 19: Auto Cycle

    2. Operation Panel - Touch on back button. - Touch on home picture. - If the loading mechanism is up flag moves, - Jump to main screen. although pushrod moves until back limit. Note: If you want to move loading mechanism up or down, pushrod and flag must be at reference position. And you also want to move pushrod or flag, loading mechanism must be at up position or down position.
  • Page 20 2. Operation Panel...
  • Page 21 2. Operation Panel...
  • Page 22 2. Operation Panel Touch on home icon, jump to main menu. (1)- If you want to reset piece counter, you can touch on number and write 0 value (2)- (2) If you want to stop auto cycle, touch auto cycle button 2 seconds while bar feeder runs in auto cycle.
  • Page 23 2. Operation Panel “Stop now “ show at middle of the screen. If you select 2 <YES>, Bar feeder will Before the movement of bar feeder completed, stop after movement completed!! you can touch the auto cycle button back to the (07：Now bar feeder stop completely!!) questioning screen and make you new selection.
  • Page 24 2. Operation Panel If you select 3 <Finished one bar stop “1 bar only “ show at middle of the screen. bar feeder>, after feeding the complete Before completion of the bar , you can touch bar, bar feeder will stop completely!! the auto cycle button to go to back to the (07:Now bar feeder stop completely!!) Questioning screen and make you new...

  • Page 25: User Setup

    3. User Setup 3. User Setup 3.1 User Setup Introduction 1. Bar type 1.Bar type / Diameter 2. Bar diameter 3. The number of times for trying push new profile bar pass through the chuck 2.Component length 4. Material selection 5.
  • Page 26 3. User Setup 8. Center line correction 9. Barfeed Programs 10. Other 2. Eject remnant 3. Part counter. 4. BAR LENGTH ( MAX setting ) 5. Hexagonal bar timer setting 6. 1st feed error correction 7. Chuck close bar check torque value setting system setup...

  • Page 27: Bar Type / Diameter

    3. User Setup 3.2 BAR TYPE / Diameter Select 1.< BAR TYPE / Diameter >, 5 basic setting to be set. 3.2.1 Bar Type You can select material type on : If select hexagonal bar, hexagonal bar (1. Bar type) setting require as below: If select hexagonal bar ,You must: (1) Write the numbers of time for trying .

  • Page 28: Bar Diameter Setting

    3. User Setup 3.2.2 Bar diameter Setting 1.Touch onφ: numeric. 2.Seems a numerical display. 3.Write bar diameter and press <ENT> NOTE : Setting rang: 5mm – 80mm 3.2.3 Material Selection You can choose material type, torque varies in different density of material .

  • Page 29: Push Torque Adjustment

    3. User Setup 3.2.4 Push torque Adjustment -Touch on up button. -Every touch adds one percent to torque value. -Touch on down button. -Every touch minus one percent from torque value.

  • Page 30: Component Length

    3. User Setup 3.3 Component Length cutter component - Touch on W: numeric - Seems a numerical display. - Write W length and press <ENT>. - W: (Component + cutter) length.

  • Page 31: Position Setup

    3. User Setup 3.4 Position Setup Select .<Position setup>, 3 basic setting to be set. 3.4.1 End of Bar Position Select 1. 2 setting to be set : <End of bar Position> (1) Spindle length 2 setting to be set. (2) Clamping length...

  • Page 32: Spindle Length Setup

    3. User Setup 3.4.1.1 Spindle length Setup - Push the pushrod to the rear of chuck, than see present position value. - Touch on S: numeric - Seems a numerical display. - If present position=1200 mm Write S length= 1200 and press<ENT> - S: Distance between the front of pushrod and the rear of chuck.

  • Page 33: Loading Selection

    3. User Setup 3.4.2 Loading selection Select 2.< loading selection> 1. Set loading with turret or without turret. 2. set loading position. You can choose loading with turret or without turret. Note: 1. Loading a profile bar must loading with turret 2.
  • Page 34 3. User Setup - Push the pushrod to the loading position, than see present position value. - Touch on F: numeric - Seems a numerical display. - If present position=1500 mm Write F length= 1500 and press<ENT> - F: Distance between the front of pushrod and the loading position.

  • Page 35: Pushrod Retract Position

    3. User Setup 3.4.3 Pushrod retract Position Select 3. (1) Retract length (2) Fixed retract position < pushrod retract position> Two retract positions to be set (1) Retract length - retract length (A) : During operation of CNC, to avoid the damage of pushrod with the direct contact to the bar.
  • Page 36 3. User Setup (2) Fixed retract position setup Fixed retract position (B): When the pushrod extend too long into the spindle, the deviation of the pushrod may cause the direct contact with the spindle liner, to avoid the damage during operation, push rod has to retract to a fixed position to avoid the contact.

  • Page 37: Feeding Type

    3. User Setup 3.5 Feeding type Select .< Feeding type >, Select 1.< Feeding type > A: If CNC is double spindle lathe (selected on 4-5 Lathe selection )(A)Two setup appear: (1) Sub spindle pull (2) Barfeeding with / without turret B: If CNC is single spindle lathe (selected on 4-5 Lathe selection ) (B)One setup appear:...

  • Page 38: Sub Spindle Pull

    3. User Setup 3.5.1 Sub spindle Pull Sub spindle pull Select .< > .
  • Page 39 3. User Setup Main program Part off without turret Sub spindle Chuck open Pxx (Sub program) Sub spindle go to correct position Chuck open Sub spindle Chuck close clamping the M code Chuck close chuck open Part off M code (feed command) M99 (go to main program) sub spindle pull bar to position 1 chuck close...
  • Page 40 3. User Setup...

  • Page 41: Barfeeding With / Without Turret

    3. User Setup 3.5.2 Barfeeding with / without Turret Select .< Barfeeding with / without turret > Select 1.< Barfeeding with / without turret >, -You can choose Feed to turret or Feed to position (1) Feed to Turret You can select to Single fed components Select.<...
  • Page 42 3. User Setup (B) Multiple fed components (A) Single fed components If select < Single fed components >, If select < Multiple fed components >, every feeding length according to Set as below length set in 3.3 *** Setting Completed ***...
  • Page 43 3. User Setup 1. Multiple fed components lathe job program (Single spindle) If interface select Chuck open Pxx (Sub program) M code (feed command) Chuck open Eject new bar with turret M code (optional) bar change (Main program) W – 100 Turret come to position 1 (20mm position) (Turret come to loading position) Chuck open...
  • Page 44 3. User Setup...
  • Page 45 3. User Setup...
  • Page 46 3. User Setup 2.Multiple fed components lathe job program (Duble spindle) feeding with turret + Sub spindle pull If interface select Chuck open Pxx (Sub program) M code (feed command) Chuck open Eject new bar with turret : M code (optionan) bar change W –...
  • Page 47 3. User Setup...
  • Page 48 3. User Setup...
  • Page 49 3. User Setup...
  • Page 50 3. User Setup (C) Feeding Against Moving Turret function Remind： Bar feeder will check feeding length with the parameter Too long/Too short when step (7) finish. 1. Feeding length > W + the parameter of Too long 2. Feeding length < W + the parameter of Too short 3.
  • Page 51 3. User Setup (D) Normal feeding jobs Normal feeding jobs: 1. Lathe chuck open and M code barfeeder push bar to stop, when material at stop chuck close lathe start machining . 2. EOB (End of bar position ) = S value (spindle length) – W value (Component length) 3.
  • Page 52 3. User Setup (2) Feed to Position If select <feed to position >, every feeding length according to length set in 3.3...

  • Page 53: Back Stop

    3. User Setup 3.6 Back Stop - The function is for long bar stock front loading working by individually manual operation. For Back stop function , you can choose CNC chuck signal or barfeeder foot switch (optional part) to control the Pushrod forward and Backward. Select system setup item 16 <Back stop option>...
  • Page 54 3. User Setup - Push the pushrod to the turret position, than see present position value. - Touch on P: numeric - Seems a numerical display. - If present position=1200 mm Write P length= 1200 and press<ENT> - P: Distance between the front of pushrod and the turret position.
  • Page 55 3. User Setup Select < Back stop>...
  • Page 56 3. User Setup Auto back stop position (P) :...

  • Page 57: Shaft Load

    3. User Setup 3.7. Shaft Load Select system setup item 13 <shaft - Before using this function, you need to enter loading space setting > system setup item 13 (shaft loading space setting ) to set the E value that is space between CNC and Barfeeder.
  • Page 58 3. User Setup < > If bar length E value If bar length E value (shaft loading space) (shaft loading space...

  • Page 59: Chucking Mode

    3. User Setup 3.8 Chucking mode Select .< chucking mode > If you select chucking mode means not using bar feeder. (1)Bar feeder auto cycle is not allowed. (2)Pushrod has to be at "Reference position" before bar feeder auto mode signal is "ON". (3)Touch “auto cycle “...

  • Page 60: Center Line Correction

    3. User Setup 3.9 Center line correction When you loading mechanism moves up until centring active bar diameter, you Select < Center line correction> may use the Center line correction” to compensate the error happen on the loading up position...

  • Page 61: Barfeed Programs

    3. User Setup 3.10 Barfeed Programs To save or call JOB setting data , press ” Barfeed Programs “ 3.10.1 Ways To search DATA Address (1) By “ up “ and “ down “ button - Touch “ up “ button. - Touch “...
  • Page 62 3. User Setup (2) By inserting DATA number -Touch on DATA: numeric -Seems a numerical display. -To call DATA 599 Write DATA= 599 and press<ENT>...

  • Page 63: To Save Mmi Data To Data 01

    3. User Setup 3.10.2. To Save MMI Data to DATA 01 Step 1: Touch “ up “ button. Step 2: Touch “ save “ button. Step 3: Touch on YES button to save. Note: if touch on NO or NEXT button will jump back to last screen.
  • Page 64 3. User Setup Step 4: - Touch on CNC program: numeric - Seems a numerical display. - If CNC program number is 000089010 Write 000089010 and press<ENT> Step 5 : Touch on OK button. Note: If touch on cancel or NEXT button will jump back to last screen but data remain unchanged.
  • Page 65 3. User Setup Touch on “ Detail “ button to review all setting data...
  • Page 66 3. User Setup...

  • Page 67: To Transfer Data 10 To Mmi Data Base

    3. User Setup 3.10.3. To Transfer DATA 10 to MMI Data Base 1. Touch “ up “ or “ down “ button to DATA 10 . 2. Touch on DATA : numeric to insert 10 1. Counter check and confirm the CNC program number is correct.
  • Page 68 3. User Setup *** Setting Completed ***...

  • Page 69: To Reset Data 10

    3. User Setup 3.10.4. To Reset DATA 10 1. Touch “ up “ or “ down “ button to DATA 10 . 2. Touch on DATA : numeric to insert 10 - Touch on “ Reset “ button. - Touch on YES button to reset. NOTE : if touch on NO or NEXT button will jump back to last screen.
  • Page 70 3. User Setup *** Setting Completed *** - Touch on “ HOME “ symbol will jump to main screen.

  • Page 71: Other

    3. User Setup 3.11 Other 3.11.2 Eject remnant Select 2.< Eject remnant > - You can choose Eject remnant by pushrod or Eeject remnant by new bar. Note: Eject remnant with turret, Eject remnant by New Bar under the conditions as below: (1) Round Bar (on 3.2.1 ) (2) Single fed components (on 3.5.2 ) (3) Turret comes to loading position function must be under M code finish signal (on 4.8)
  • Page 72 3. User Setup 1. Eject new bar without Turret :...
  • Page 73 3. User Setup 2. Eject new bar with Turret :...
  • Page 74 3. User Setup EJecting remnant by new bar, you can choose 1. loading new bar and wait 2. loading new bar to material sensor and wait...

  • Page 75: Part Counter

    3. User Setup 3.11.3 Part Counter Select 4.< Part counter > -You can choose Part counter and set maximum Components value. -Setting range : 0 pcs to 999999 pcs If you select piece counter and set maximum Components value, when the barfeeder counter value reaching to setting value, then barfeeder will stop completely and appear alarm :13 “...
  • Page 76 3. User Setup - If you select piece counter and set maximum Components value and select “Stop at bar change” When the barfeeder counter value reaching to setting value , after feeding the complete bar, bar feeder will stop completely and appear alarm :13 “ bar feeder reached part counter Max. setting value.

  • Page 77: Bar Length (Max Setting)

    3. User Setup 3.11.4 Bar length (MAX setting) L(MAX) Measuring sensor New bar Fast speed Measuring sensor (on) New bar Slow speed L(MAX): The longest bar placed on the bar rack, the purpose to reduce the bar change time. MSV80 (1.2M) L(MAX) Setting range : 300mm to 1250mm .

  • Page 78: Hexagonal Bar Time Setting

    3. User Setup 3.11.5 Hexagonal bar Time setting Select 5.< Hexagonal bar time setting > Time delay before pushrod retract ,if the bar not passing through the chuck Setting range : 0.5 -5 sec...

  • Page 79: 1St Feed Error Correction

    3. User Setup 3.11.6 1st Feed error correction When you select: (1) chuck close bar 1st feed error correction Select 6.< > check ; (2) Feed to position, you may use the 1 feed error correction to compensate the error happen on the 1 feed after chuck close bar check.

  • Page 80: Chuck Close Bar Check Torque Value Setting

    3. User Setup 3.11.7 Chuck close bar check Torque value setting To prevent bending on small diameter Select 7 < Chuck close bar check torque bar stock during bar check, you may value setting > reduce the pushing pressure by reducing the torque value.

  • Page 81: System Setup

    4. System Setup 4. System Setup - Touch on < NEXT> and jump to “ system setup “ - Touch on < system setup> and jump to “ password screen “ - If you write correct password, that will jump to system setup area.

  • Page 82: System Setup Introduction

    4. System Setup 4.1 System Setup Introduction System Setup 1. Barfeeder to CNC signals selection 1. Interface signals selection 2. CNC to Barfeeder signals selection 2. Carriage position setup Changing CNC AUTO 3. Interface signal to MANUAL mode optional function 3.

  • Page 83: Interface Signals Selection

    4. System Setup 4.2 Interface Signals Selection 4.2.1 Bar End signal function Select 3 < Bar end > To select Bar end signal function please refer the flow chart as below.
  • Page 84 4. System Setup...

  • Page 85: Cnc Auto Mode Signal Function

    4. System Setup 4.2.2 CNC Auto Mode signal function You can choose “Start bar feeder in Select 3 < CNC auto mode> CNC auto mode “ OR “After bar feeder ready CNC send auto mode “ Select “ Start bar feeder in CNC auto mode “...

  • Page 86: Cnc Emergency Stop Signal Function

    4. System Setup 4.2.3 CNC Emergency Stop signal function If you choose emergency stop, you must Select 4 < CNC > emergency stop also choose normally close or open 4.2.4 Interface signal Optional function selection - Touch on < NEXT>...
  • Page 87 4. System Setup If select “ Bar feeder stop completely” Changing CNC auto to manual mode while bar feeder in auto cycle ,bar feeder will stop completely , Alarm symbol “21 CNC was in auto mode but not now, Now bar feeder stop completely!! “ appear. If select “...

  • Page 88: Cnc Chuck Open / M Code Signal Selection

    4. System Setup 4.2.5 CNC Chuck open / M code signal selection Example (1) : Chuck open Eject new bar without turret: Main program: Pxx (Sub program) Chuck open Chuck open M00 (CNC waiting) M00 (CNC waiting) Chuck close Chuck close Cutting Part off / M98 Pxx (go to sub program)
  • Page 89 4. System Setup Example (3) : Chuck open M code (feed command) M code (optional) If you only choose M code (optional). This signal is M code command for bar change. Note: To release M code (feed command) and M code (optional) by using M code finish (feeding) signal from Bar feeder.
  • Page 90 4. System Setup Example (4) : Chuck open M code (feed command) M code (optional) M-Fin (optional) If you choose M code (optional)and M-Fin (optional) , the M code (optional) signal is M code command for bar change. Note: (1) To release M code (feed command) by using M code finish (feeding) signal from Bar feeder. (2) To release M code (optional) by using M-Fin (optional) signal from Bar feeder.

  • Page 91: Carriage Position Setup

    4. System Setup 4.3 Carriage position setup Select 3.< Carriage position setup > - Touch on B: numeric - Seems a numerical display. -Push the flag to the forward limit, - B: Length for slow pushing. than see present position value. -Touch on A: numeric -Seems a numerical display.
  • Page 92 4. System Setup -Touch on C: numeric. -Touch on D: numeric. -Seems a numerical display. -Seems a numerical display. -Write C length and press <ENT>. -Write B length and press <ENT>. -C: Length for flag going back slowly -B: Length for pushrod going back slowly...

  • Page 93: Loading Position Setup

    4. System Setup 4.4 Loading position setup Select 3.< Loading position setup > (1) Loading mechanism speed Loading mechanism speeds setting. Don’t setting. For manufacturer only. (2) Bar diameter loading up position setting The screens are setting for bar diameter loading up position. Don’t setting.

  • Page 94: Lathe Selection

    4. System Setup 4.5 Lathe selection Select 4.< Lathe selection > You can choose single or double spindle lathe. 4.6 Chuck open/close Bar check function setup Select 5.< Chuck open/close bar check function setup >...
  • Page 95 4. System Setup 1. Chuck open bar check 2. Chuck close bar check (1): CYCLE START (2): CYCLE START chuck open warning chuck open OR feed warning comman pushrod check bar pushrod check bar bar in spindle ALARM bar in spindle loading new Confirm Confirm...

  • Page 96: Time Delay For Chuck Close Then Pushrod Retract Setup

    4. System Setup 4.7 Time delay for chuck close then Pushrod retract setup Select 6.< Time delay for chuck close You can set time delay for chuck close then pushrod retract setup> then pushrod go back. Setting range : 00 sec to 5.0 sec 4.8 Bar end then Turret comes to new bar loading position function setup Select 7.<...
  • Page 97 4. System Setup...
  • Page 98 4. System Setup Example (1) : If interface select Chuck open Eject new bar with turret : (Main program) - If CNC interface provided with chuck open signal only without M00 feed back signal , Chuck open normally “ By time “ will be used . M00 (CNC waiting) Chuck close Cutting...
  • Page 99 4. System Setup Pxx (Sub program) ( 1 ) Chuck open ( 2 ) M00(CNC waiting) ( 7 ) Chuck close ( 8 ) W – 100 (turret come to loading position) ( 9 ) Chuck open (10 ) M00(CNC waiting) Chuck close Part off (go to main program)
  • Page 100 4. System Setup Example (2) : If interface select Chuck open M code (feed command) Part off with turret: (Main program) - If CNC interface provided with chuck open signal and M code signal, normally “ By M code Chuck open finish signal “...
  • Page 101 4. System Setup Example (3) : If interface select Chuck open M code (feed command) M code (optional) Part off with turret : Main program: If CNC interface provided with (1) chuck open signal Chuck open (2 )M code signal (3) M code(optional) signal M code (feed command) Normally “...
  • Page 102 4. System Setup Example (4) : If interface select: Chuck open M code (optional) M code (feed command) M-Fin (optional) Part off with turret : Main program: If CNC interface provided with (1) Chuck open signal Chuck open (2 )M code signal (3) M code (optional) signal M code (feed command) (4) M-Fin (optional) signal...

  • Page 103: Cover/Sliding Rail Operation Function Setup

    4. System Setup 4.9 Cover/Sliding rail operation function setup You can select to operate the barfeed Select 8.< Cover/Sliding rail operation function > : Auto and manual can not operate. : Operate under manual mode only. 4.10 Servo motor speed value setting Select 9.<...
  • Page 104 4. System Setup ( 1 ) Bar check speed value setting On bar check, feeding speed under torque mode. Speed setting ranges: 100- 500 (65- 330mm/sec) Factory setting data: 400 (260mm/sec) ( 2 ) Measuring speed value setting On measuring bar length, feeding speed under position mode .
  • Page 105 4. System Setup ( 4 ) After measuring slow speed value setting Slow speed setting at final feeding ( position mode ) speed setting ranges: 300- 2000 (30-200mm/sec) Factory setting data : 1000 (100mm/sec) ( 5 ) Pushrod before part off fast speed value setting(Round bar) Fast speed setting for push bar to part off position ( position mode ) speed setting ranges: 500- 3500 (50-350mm/sec)
  • Page 106 4. System Setup ( 7 ) Pushrod before part off fast speed value setting(HEX bar ) Fast speed setting for HEX bar to part off position ( torque mode ) speed setting ranges: 200- 1000 (130- 650mm/sec) Factory setting data: 400 ( 260mm/sec ( 8 ) Pushrod before part off slow speed value setting(HEX bar ) Slow speed setting for HEX bar to part off position ( torque mode )
  • Page 107 4. System Setup ( A ) Feed to turret speed setting Select 1.< Feed to turret speed setting > Fast speed setting for pushrod to reach 20mm bar stock. speed setting ranges: 1000- 10000 (100 - 1000mm/s Slow speed setting for push bar to require position speed setting ranges: 300- 5000 (30 -500mm/sec) Factory setting data : 800 (80mm/sec)
  • Page 108 4. System Setup Hold speed setting for push bar to turret stopper setting ranges: 100- 500 (65- 325mm/sec) Factory setting data : 150(98mm/sec)
  • Page 109 4. System Setup ( B ) Feed to position speed setting Select 2.< Feed to position speed setting > Fast speed setting for pushrod to reach 20mm bar stock . speed setting ranges: 1000- 7000 (100 - 700mm/sec) Factory setting data : 5000 (500mm/sec) Slow speed setting to push bar to require position Note : lower the speed to avoid positioning error.
  • Page 110 4. System Setup ( 10 ) Pushrod / Flag retract fast speed value setting Fast speed setting to pushrod/Flag retract ( position mode ) speed setting ranges: 5000- 16000 (500 -1600mm/sec) Factory setting data : 16000(1600mm/sec) ( 11 ) Pushrod / Flag retract slow speed value setting Slow speed setting to pushrod/Flag retract ( position mode ) speed setting ranges:1000- 5000...
  • Page 111 4. System Setup ( 12 ) Manual mode fast speed value setting Fast speed setting for Manual mode Forward / Backward ( torque mode ) speed setting ranges: 200- 1000 (130- 650mm/sec) Factory setting data: 700 (455mm/sec) ( 13 ) Manual mode slow speed value setting Slow speed setting for Manual mode Forward / Backward ( torque mode ) speed setting ranges: 80- 300 ( 52 –...
  • Page 112 4. System Setup ( 14 ) The setting for speed of torque value to " 0 " You can set speed value speed setting ranges: 5 – 99 ( 0.26 -5.2 kg / 0.1 sec ) Factory setting Bar diameter < 13 mm value : 15 ( 0.8 kg / 0.1 sec) Factory setting Bar diameter >= 13 mm value : 50 ( 2.6 kg / 0.1 sec) Factory setting Chuck close bar check value : 10 ( 0.52 kg / 0.1 sec)

  • Page 113: Demo Function

    4. System Setup 4.11 Demo function Select 10. < DEMO function > If you choose bar feeder demo function on, it will start auto moving without CNC. If you turn power off, function will be off. 4.12 Sensor position setting Select 11.
  • Page 114 4. System Setup -This setting to ensure the accuracy to feed the bar to part off position. NOTE: Replacing of new measuring sensor, should reset the position of measuring sensor again under : “SENSOR POSITION SETTING” (1) Key in : - T: Length of test bar ( min : 300mm) - Ø: Diameter of teat bar (Ø8mm to Ø80mm) (2) Press “...
  • Page 115 4. System Setup...
  • Page 116 4. System Setup Setting completed, than !! : 09 picture appear. New bar length measuring sensor position -Remove the test bar -Touch on down button. -Loading mechanism moves down until down limit. *** SETTING COMPLETED ***...

  • Page 117: Chuck Type Selection

    4. System Setup 4.13 Chuck type Selection Select 12.< Chuck type selection > Chuck type selection : In order to feed correct chuck open signal to bar feeder, you may alter the signal by selecting normal or revese chuck . 1.

  • Page 118: Shaft Load Space Setting

    4. System Setup 4.14 Shaft Load space setting Select system setup item 13 <shaft load space setting > Before using shaft load (on 3.7 ) ,you need to enter system setup item 13 (shaft load space setting ) to set the E value that is space between CNC and Barfeeder...

  • Page 119: Maintenance

    4. System Setup 4.15 Maintenance -you can set the value for maximum loading cycle -Setting range : 0 to 9999 -Factory setting : 2000 When the barfeeder loading value (1) You will have 5 times to postpone reaches to the setting value, the next greasing ball screw.

  • Page 120: Pulse Output Selection

    4. System Setup 4.16 Pulse Output Selection The PLC have 2 sets of Pulse output : Select system setup item 15 <Pulse output (1) CH0 : Y0 , Y1 selection> (2) CH1 : Y2 , Y3 If there is a breakdown of the CH0 : Y0 , Y1 , please : 1.

  • Page 121: Back Stop Option

    4. System Setup 4.17 Back Stop option For Back stop function , you can choose CNC Select system setup item 16 <Back stop chuck signal or barfeeder foot switch (optional option> part) to control the Push rod forward and Backward.

  • Page 122: Thickness Of Shaft Load Plate

    4. System Setup 4.18 Thickness of shaft load plate When the new bar length < 300mm, it needs to Select system setup item 17 <Thickness of install a shaft load plate on the feeding rollers. shaft load plate > If the thickness of plate is 2mm, the loading up position is 2mm higher than central line.

  • Page 123: Eject Remnant By New Option

    4. System Setup 4.19 Eject remnant by new option EJecting remnant by new bar ( please check with 3.11.2) , you can choose 1. loading new bar and wait 2. loading new bar to material sensor and wait...

  • Page 124: History

    5. History 5. History (1) Alarm history (2) Workpiece record -Touch on symbol (3) Working light 5.1 Alarm History -Touch on lamb and see last alarm. Select 1. < Alarm history > -They are last 18 alarms. -Touch on any lamp and see any alarm. ex.

  • Page 125: Workpiece Record

    5. History 5.2 Workpiece record Select 2. < Workpiece record > Feeding length history.

  • Page 126: Plc Input/Output Signal And Data List

    and data list 6. PLC Input/Output Signal 6. PLC Input / Output Signal and data list You can see the values of PLC inputs and output on this screen. Touch on symbol...

  • Page 127: Alarm List

    7. Alarm List 7. Alarm List Alarm Alarm Picture Cause Action Loading mechanism Check loading motor and has a problem. Ballscrew. Because there is an overload. See 11-1 Mechanism Drawing (1) Item 5 :Gear box and Loading motor (2) Item 2 ,3 : Ballscrew You can’t move the loading (Drawing NO : T24403-000X) mechanism up.
  • Page 128 7. Alarm List Alarm Alarm Picture Cause Action (1) Bar Ø setting (1) Check bar Ø setting difference (on 3-2-2) with actual bar Ø. (1) Check the bar. (2) Bar can not push into the spindle. (2) Check the spindle liner. You can’t move the flag forward.
  • Page 129 7. Alarm List Alarm Alarm Picture Cause Action Bar can not push forward (1) Check the bar. in the spindle. (2) Check the spindle liner. You can’t push the bar. Pushrod can’t push the Check pushrod, spindle and bar to feeding position. turret position.
  • Page 130 7. Alarm List Alarm Alarm Picture Cause Action Pushrod can’t go back Check that something is inside of the spindle. keeping pushrod. Pushrod can’t go backward. Somebody pressed bar Turn off EMG button. feeder EMG button. Bar feeder EMG button is active. Somebody pressed CNC Turn off EMG button.
  • Page 131 7. Alarm List Alarm Alarm Picture Cause Action (1) Set a larger value in Setting part value and (3-11-3 ) part counter are the same. (2) “ off “ the piece counter in (3-11-3 ) Or (3) Set (2-4) piece counter to zero.
  • Page 132 7. Alarm List Alarm Alarm Picture Cause Action There is a problem at the Check the loading loading mechanism. mechanism, AC motor and driver. See 11-1 Mechanism Drawing (1) Item 5 :Gear box and Loading motor (2) Item 2 ,3 : Ballscrew AC motor can not move, overload (Drawing NO : T24403-000X) alarm.
  • Page 133 7. Alarm List Alarm Alarm Picture Cause Action There is a problem Check inside of the spindle. inside of the spindle, so pushrod can not go back. Pushrod can not go back while trying to push hexagonal bar to part off position..
  • Page 134 7. Alarm List Alarm Alarm Picture Cause Action CNC working mode Change CNC working mode changed, bar feeder will to auto mode wait CNC auto mode to continue . CNC working mode changed and now not auto mode when bar feeder auto cycle.
  • Page 135 7. Alarm List Alarm Alarm Picture Cause Action -Grease on surface of -Cleanse the surface the sensor. -Adjust centring -Sensors not centring See11-1 Mechanism Drawing : (1) Item 16: Length measurement sensor (Drawing NO : T21106-001X) Sensor detecting before bar stock through measuring sensor position (1) Bar reached the bar (1) Check the longest bar...
  • Page 136 7. Alarm List Alarm Alarm Picture Cause Action Pushrod can not push Reset value F (3.4.2). bar to part off position Value F (3.4.2) is difference with the turret position. Loading up sensor or Check the loading up loading encoder not movement: functioning.
  • Page 137 7. Alarm List Alarm Alarm Picture Cause Action Using Back stop, Check pushrod and spindle. pushrod can not reach “ P “ position. (1) Setting feed to turret (1) Check CNC program. function (on 3.5.2) but the turret not in (2) Check “...
  • Page 138 7. Alarm List Alarm Alarm Picture Cause Action (1) Metal scrap on the (1) Cleanse the surface of surface of switch. switch (2) Damaged switch. (2) Replace switch. See11-1 Mechanism Drawing Item 1: proximity switch (Drawing NO : T04203-000X) Proximity switch detecting before pushrod or flag retracting back.
  • Page 139 7. Alarm List Alarm Alarm Picture Cause Action When new bar goes to Check CNC program part off with turret (on 4.8) position , barfeeder send M code finish signal to lathe , then turret is moving , but the pushrod is moving over the spindle length Push bar too long.

  • Page 140: Warning List

    8. Warning List 8. Warning List Warning Warning Picture Cause Action You wrote wrong user -Touch on <NEXT>. password. -Write correct password. Key in right password. You wrote wrong agent -Touch on <NEXT>. password. -Write correct agent password. Key in right agent password. Bar feeder is running in -Touch on <NEXT>.
  • Page 141 8. Warning List Warning Warning Picture Cause Action You touched on -Touch on <NEXT>. settings button while auto running. -If you want to set anything, firstly stop bar feeder and CNC and then jump to settings screen. Impossible to jump on settings screen.
  • Page 142 8. Warning List Warning Warning Picture Cause Action CNC chuck is close. -Touch on <NEXT>. You can’t start auto cycle. -Feed bar manually to CNC (when you select chuck and close the chuck. close bar check) Impossible to start auto cycle because chuck open.
  • Page 143 8. Warning List Warning Warning Picture Cause Action Bar feeder is not in -Touch on <NEXT>. reference position. -Select manual mode at bar feeder and go to reference. Impossible to start auto cycle because Pushrod is not at zero point. Bar feeder is not at -Touch on <NEXT>.
  • Page 144 8. Warning List Warning Warning Picture Cause Action Sliding rail is not in -Touch on <NEXT>. locked position or there is a problem at the lock -Move the bar feeder to the switch. locked position. -Check the lock switch. Impossible to start auto cycle because sliding rail is unlocked.
  • Page 145 8. Warning List Warning Warning Picture Cause Action CNC with M code (feed -Touch on <NEXT>. command). You can’t start auto cycle. -Cancel M code (when you select chuck close bar check) -Feed bar manually to CNC and close the chuck. Impossible to start auto cycle with CNC feed command.
  • Page 146 8. Warning List Warning Warning Picture Cause Action CNC under chuck close Select the actual status of condition ,whether CNC is stationary or rotating. Under Sub spindle pull Turn off the switch of function, DEMO Sub spindle pull function. function will not work. Somebody opened the -Touch on <NEXT>.
  • Page 147 8. Warning List Warning Warning Picture Cause Action Bar feeder checked the -Touch on <NEXT>. bar inside of spindle, but it is No material. -Turn the switch manual (when you select chuck mode. close bar check) -Go to reference point. CNC chuck open -Again turn the switch auto mode.
  • Page 148 8. Warning List Warning Warning Picture Cause Action Turret comes to part off Select eject remnant position by time controlled function be pushrod ( on by CNC lathe, not 3.11. 2 ) controlled by B/F. Hence, part off with turret function can’t used under eject remnant by new bar.
  • Page 149 8. Warning List Warning Warning Picture Cause Action Bar feeder in reference Check Reference switch position but reference switch is off Impossible to start auto cycle because reference switch is off You select chucking Cancel chucking mode mode at bar feeder, so function you can’t start auto cycle.
  • Page 150 8. Warning List Warning Warning Picture Cause Action When you select -Touch on <NEXT>. chucking mode, cover is open -close the cover Somebody moved the -Touch on <NEXT>. bar feeder , sliding rail is unlocked -Move bar feeder to sliding (when you select 4.9 rail locked position.

  • Page 151: Appendix : Electronic Controller

    9. Appendix : Electronic Controller 9. Appendix : Electronic Controller 9.1 Input List Code Description Servo encoder A pulse Servo encoder B pulse Loading bar encoder A pulse Loading bar encoder B pulse Bar length measuring sensor (LS-4) Servo in position DO1(INP) Servo alarm DO6(ALM) Servo zero speed DO2(ZSP) Auto / Manual (S1)

  • Page 152: Output List

    9. Appendix : Electronic Controller 9.2 output List Code Description Servo position mode : F.W (CH0) Servo position mode : B.W (CH0) Servo position mode : F.W (CH1) Servo position mode : B.W (CH1) Servo torque clear DI6(PC) Servo control change DI8(LOP) Servo torque mode :F.W DI4(ST2 ) Servo torque mode :B.W DI3(ST1) Servo reset DI5(RES)

  • Page 153: Spare Parts List

    9. Appendix : Electronic Controller 9.3 Spare Parts List Name Description of goods Placement E001 E002 E003 32.1 Servo motor encoder cable /32.4:E E004 32.2 Servo motor power cable /32.6:E E005 33.1 Servo controller cable /33.1:C E006 33.2 Servo controller cable /33.5:C E007 50.1...
  • Page 154 9. Appendix : Electronic Controller 9.3 Spare Parts List Description Name Placement of goods E025 Power supply /1.5:E E026 Isolator interlock switch /1.2:A E027 Circuit-breaker /1.3:D E028 Circuit-breaker /1.6:C E029 Circuit-breaker /1.8:C E086 Circuit-breaker /2.2:C /12.6:B E030 Relay /60.2:B /12.6:B E031 Relay /60.2:B...
  • Page 155 9. Appendix : Electronic Controller 9.3 Spare Parts List Name Description of goods Placement /5.5:C E044 Safety interlock switch /12/3:B /5.1:E E045 Safety interlock switch /12.0:B E046 S3 KEY Safety interlock switch E047 S4 KEY Safety interlock switck E098 Foot switch 12.5:B /5.1:A E096...
  • Page 156 9. Appendix : Electronic Controller 9.3 Spare Parts List Name Description of goods Placement E067 TB18 3.5mm 3 pole /12.3:A E068 TB20 5.0mm 4 pole /33.4:E E069 TB21 5.0mm 2 pole /10.3:A E070 TB22 3.5mm 2 pole /10.4:A E071 TB23 3.5mm 3 pole /10.5:A E072...

  • Page 157: Electrical Components Distribution

    9.4 Electrical components distribution LS-1 LS-4 AENC LS-3 LS-2...

  • Page 158: Electric Circuit Diagram

    9.5 Electric Circuit Diagram...

  • Page 172: Parameter List

    10. Parameter List 10.1 User parameter list Round bar 1 Bar type Hexagonal bar 2. Bar diameter 3. The number of times for Bar type / trying push new profile bar times Diameter pass through the chuck Metal (Fe , Cu ) 4.
  • Page 173 10. Parameter List 10.1 User parameter list Function ON [ ] OFF [ ] . Back stop Position Timer Shaft load Function ON [ ] OFF [ ] Chucking mode Function ON [ ] OFF [ ] Center line correction setting record Eject remnant by pushrod...

  • Page 174: System Parameter List

    10. Parameter List 10.2 System Parameter List [ ﹀ ] 1. Bar feeder alarm [ ﹀ ] 2. M code finish (Feeding) Normally bar end Bar feeder signal to CNC [ ﹀ ] 3 Bar end Bar end signal lathe latch until part off signal position...
  • Page 175 10. Parameter List 10.2 System Parameter List Single spindle lathe Lathe selection Double spindle lathe Chuck open bar check Chuck open/close bar check function setup Chuck close bar check Time delay for chuck close then pushrod retract setup By time Bar end then turret comes to part off position function setup By M code finish signal...

  • Page 176: Appendix : Mechanism

    11. Appendix : Mechanism Core Unit Top Cover M agazine Top Base Extension Touch Screen Base Electrically box Transform er set Sliding rail - X axis & Right stand Sliding rail - G e n e r a l X axis & Left stand T o l e r a n c e <...
  • Page 177 G e n e r a l X axis & Left stand T o l e r a n c e < 3 ..0 . 1 MSV 80 - 1200 Name ± 3 - 6 ..0 . 1...
  • Page 178 Q'ty Item Part Number T04601-000X T24105-000X T24203-001X T24403-000X T25102-001X T27103-001X G e n e r a l T o l e r a n c e < 3 ..0 . 1 Name Core unit -1500 ± 3 - 6 .
  • Page 179 Q'ty Item Part Number T04601-000X T24105-000X T24203-002X T24403-000X T25102-002X T27103-002X G e n e r a l T o l e r a n c e < 3 ..0 . 1 Name Core unit - 1200 ±...
  • Page 180 Q'ty Item Part Number T04606-000X T14602-000X T14603-000X T14605-000X T14624-000X Hex socket cap screws-S Set[M6x1.0x16L] Hex socket cap screws[M5x0.8x12L] DIN471 Retaining Ring [17] G e n e r a l T o l e r a n c e < 3 ..0 .
  • Page 181 Q'ty Item Part Number T14604-000X T14624-000X Hex socket cap screws-S Set[M6x1.0x16L] Hex socket cap screws[M5x0.8x12L] G e n e r a l T o l e r a n c e < 3 ..0 . 1 Name ±...
  • Page 182 Q'ty Item Part Number T04602-000X T04603-000X T04607-000X T04608-000X T14108-000X T14109-000X T14703-000X Hex socket cap screws-SW Set[M10x1.5x25L] Hex socket cap screws-SW Set[M10x1.5x30L] Hex socket cap screws[M5x0.8x20L] Nut-S Set[M10x1.5] G e n e r a l T o l e r a n c e <...
  • Page 183 Q'ty Item Part Number T14609-000X T14610-000X T14611-000X T14613-000X T14614-000X T14616-000X Hex socket cap screws-S Set[M6x1.0x40L] Hex socket cap screws[M6x1.0x25L] Hex socket cap screws[M6x1.0x30L] Hex socket cap screws[M6x1.0x40L] DIN472 Retaining Ring[26] G e n e r a l T o l e r a n c e <...
  • Page 184 Q'ty Item Part Number T14609-000X T14610-000X T14612-000X T14613-000X T14614-000X T14616-000X Hex socket cap screws-S Set[M6x1.0x40L] Hex socket cap screws[M6x1.0x25L] Hex socket cap screws[M6x1.0x30L] Hex socket cap screws[M6x1.0x40L] DIN472 Retaining Ring[26] G e n e r a l T o l e r a n c e <...
  • Page 185 Q'ty Item Part Number T14601-000X T14606-000X T14607-000X T14608-000X T14617-000X T14619-000X T14620-000X T14622-000X T14623-000X Hex socket cap screws-S Set[M6x1.0x35L] Hex socket cap screws-S Set[M8x1.25x25L] Hex socket cap screws-S Set[M8x1.25x45L] Hex socket cap screws[M6x1.0x25L] Hex socket cap screws[M8x1.25x30L] Nut[M6x1.0] Nut[M8x1.25] Hex head cap screws[M8x1.25x25L] DIN472 Retaining Ring[35] DIN472 Retaining Ring[47] Washer[8.4x16x3.0]...
  • Page 186 Q'ty Item Part Number T14601-000X T14606-000X T14607-000X T14608-000X T14618-000X T14619-000X T14620-000X T14622-000X T14623-000X Hex socket cap screws-S Set[M6x1.0x35L] Hex socket cap screws-S Set[M8x1.25x25L] Hex socket cap screws-S Set[M8x1.25x45L] Hex socket cap screws[M8x1.25x25L] Hex socket cap screws[M8x1.25x30L] Nut[M6x1.0] Nut[M8x1.25] Hex head cap screws[M8x1.25x25L] DIN472 Retaining Ring[35] DIN472 Retaining Ring[47] Washer[8.4x16x3.0]...
  • Page 187 Q'ty Item Part Number T04201-000X T04203-000X T04301-000X T04803-000X T11132-001X T11133-000X T11321-000X T11322-000X T11323-000X T14212-001X T14213-001X T14501-001X T14702-001X Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-S Set[M6x1.0x12L] Hex socket cap screws-S Set[M8x1.25x20L] Hex socket cap screws[M5x0.8x20L] Nut-SW Set[M5x0.8] Washer[6x19x1.5] Washer[8.5x23x2.0] Hex socket flat head screw[M3x0.5x10L] G e n e r a l T o l e r a n c e...
  • Page 188 Q'ty Item Part Number T04201-000X T04203-000X T04301-000X T04803-000X T11132-002X T11133-000X T11321-000X T11322-000X T11323-000X T14212-002X T14213-002X T14501-002X T14702-002X Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-S Set[M6x1.0x12L] Hex socket cap screws-S Set[M8x1.25x20L] Hex socket cap screws[M5x0.8x20L] Nut-SW Set[M5x0.8] Washer[6x19x1.5] Washer[8.5x23x2.0] Hex socket flat head screw[M3x0.5x10L] G e n e r a l T o l e r a n c e...
  • Page 189 Q'ty Item Part Number T14202-000X T14203-000X T14204-000X T14205-000X T14206-000X T14207-000X T14208-000X Servo Motor [ SHM-L040R30SAK Hex socket cap screws-SW Set[M4x0.7x20L] Hex socket cap screws-SW Set[M8x1.25x25L] Hex socket cap screws-S Set[M5x1.0x16L] Nut-S Set[M4x0.7] Nut[M8x1.25] Hex head cap screws-SW Set[M6x1.0x16L] Hex head cap screws-SW Set[M8x1.25x25L] Washer[5x16x2.0] Pin[5Bx5Hx20L] Set Screw[M5x0.8x10L]...
  • Page 190 Q'ty Item Part Number T14206-000X T14208-000X T14301-000X T14302-000X Hex socket cap screws-SW Set[M8x1.25x25L] Hex socket cap screws-S Set[M5x1.0x16L] Hex socket cap screws-S Set[M8x1.25x25L] Nut[M10x1.5] Nut[M8x1.25] Washer[5x16x2.0] Washer[8.5x23x2.0] Set Screw[M10x1.5x30L] Set Screw[M5x0.8x10L] Set Screw[M6x1.0x12L] Radial Bearing[6003ZZ] Double head round keys[5Bx5Hx25L] G e n e r a l T o l e r a n c e <...
  • Page 191 Q'ty Item Part Number P+F[NBB2-12GM40-E0-5M] T14817-000X Hex socket cap screws-SW Set[M8x1.25x25L] Hex socket cap screws-S Set[M8x1.25x35L] Hex socket cap screws-S Set[M8x1.25x40L] Washer[8.4x16x3.0] G e n e r a l T o l e r a n c e < 3 ..0 .
  • Page 192 Q'ty Item Part Number T14620-000X T14801-000X T14802-000X T14803-000X T14804-000X T14818-000X T14819-000X T14820-000X T14821-000X T14822-000X T14823-000X T14824-000X Hex Socket Pan Head Screw-SW Set[M6x1.0x16L] Hex socket cap screws-S Set[M6x1.0x12L] Hex socket cap screws[M5x0.8x16L] Hex socket cap screws[M6x1.0x12L] Hex socket cap screws[M6x1.0x16L] Hex socket cap screws[M8x1.25x30L] Nut[M8x1.25] Ball plunger[M8x15] Hex socket flat head screw[M6x1.0x12L]...
  • Page 193 Q'ty Item Part Number T04402-000X T04404-000X T04405-000X T04406-000X T04407-000X T04408-000X T04409-000X T14424-000X T14425-000X T14431-000X T14433-000X Hex socket cap screws-SW Set[M10x1.5x50L] Hex socket cap screws-SW Set[M3x0.5x6L] Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-S Set[M10x1.5x30L] Hex socket cap screws-S Set[M8x1.25x25L] Hex socket cap screws[M5x0.8x16L] Hex socket cap screws[M8x1.25x45L] Washer[8.5x23x2.0]...
  • Page 194 Q'ty Item Part number T14436-000X T14438-000X T14439-000X T14440-000X Hex socket cap screws-SW Set[M6x1.0x25L] Hex socket cap screws-S Set[M6x1.0x35L] Nut-S Set[M6x1.0] Washer[10.5x27x2.0] A-A ( 1 : 3 ) Washer[6x19x1.5] Radial Bearing[6000ZZ] DIN471 Retaining Ring [10] G e n e r a l T o l e r a n c e <...
  • Page 195 Loading down limit switch Loading up limit switch Q'ty Item Part Number P+F[NBB2-12GM40-E0-5M] T14423-000X T14432-000X T14434-000X T14435-000X Hex socket cap screws-SW Set[M6x1.0x16L] Hex socket cap screws-SW Set[M6x1.0x20L] Hex socket cap screws-S Set[M8x1.25x16L] G e n e r a l T o l e r a n c e <...
  • Page 196 Q'ty Item Part Number T14428-000X T14437-000X T14704-000X Hex socket cap screws-S Set[M6x1.0x20L] Hex socket cap screws-S Set[M6x1.0x25L] Hex socket cap screws-S Set[M6x1.0x30L] Hex socket cap screws-S Set[M6x1.0x40L] Hex socket cap screws-S Set[M8x1.25x70L] G e n e r a l T o l e r a n c e <...
  • Page 197 Q'ty Item Part Number T14421-000X T14427-000X Hex socket cap screws-SW Set[M8x1.25x35L] Double head round keys[6Bx6Hx70L] G e n e r a l T o l e r a n c e < 3 ..0 . 1 Name ±...
  • Page 198 Q'ty Item Part Number T13110-000X T14422-000X T14427-000X Hex socket cap screws-SW Set[M8x1.25x35L] Hex socket cap screws[M6x1.0x30L] Radial Bearing[6005ZZ] DIN471 Retaining Ring [25] G e n e r a l T o l e r a n c e < 3 ..0 .
  • Page 199 Q'ty Item Part Number T14426-000X T14430-000X Hex socket cap screws-S Set[M8x1.25x30L] Hex socket cap screws[M8x1.25x75L] Nut[M8x1.25] G e n e r a l T o l e r a n c e < 3 ..0 . 1 Name ±...
  • Page 200 Q'ty Item Part Number 040-Torque arm Hex socket cap screws-S Set[M6x1.0x16L] Washer[6x19x1.5] Motor : 5IK150NA-S3B-T-Y1 Gear box : NRM-040-020-0.15-Y1 G e n e r a l T o l e r a n c e < 3 ..0 .
  • Page 201 Q'ty Item Part Number T05101-000X T05102-000X T05103-000X T15123-001X Hex socket cap screws-SW Set[M8x1.25x50L] G e n e r a l T o l e r a n c e < 3 ..0 . 1 Linkage device - 1500 Name ±...
  • Page 202 Q'ty Item Part Number T05101-000X T05102-000X T05103-000X T15123-002X Hex socket cap screws-SW Set[M8x1.25x50L] G e n e r a l T o l e r a n c e < 3 ..0 . 1 Linkage device - 1200 Name ±...
  • Page 203 Q'ty Item Part Number T15110-000X T15111-000X T15118-000X T15121-000X T15122-000X T19109-000X Hex socket cap screws-SW Set[M6x1.0x45L] Hex socket cap screws-S Set[M6x1.0x30L] Hex socket cap screws-S Set[M8x1.25x30L] Washer[6x19x1.5] Washer[8.5x23x2.0] Set Screw[M6x1.0x5L] Set Screw[M6x1.0x6L] G e n e r a l T o l e r a n c e <...
  • Page 204 Q'ty Item Part Number T15101-000X T15102-000X T15108-000X Hex socket cap screws-SW Set[M8x1.25x25L] Hex socket cap screws-S Set[M6x1.0x30L] Washer[6x19x1.5] Pin[4x25L] Set Screw[M12x1.75x10L] Radial Bearing[688ZZ]-NSK G e n e r a l T o l e r a n c e < 3 ..0 .
  • Page 205 Q'ty Item Part Number T15105-000X T15106-000X T15116-000X Hex socket cap screws-S Set[M6x1.0x20L] Hex socket cap screws-S Set[M6x1.0x25L] Hex socket cap screws-S Set[M6x1.0x30L] Hex socket cap screws-S Set[M8x1.25x30L] Nut[M8x1.25] Washer[6x19x1.5] Washer[8.5x23x2.0] Set Screw[M6x1.0x12L] Set Screw[M8x1.25x30L] G e n e r a l T o l e r a n c e <...
  • Page 206 Q'ty Item Part Number DIN 6799 Retaining Ring[6] T07100-0601 T07100-1301 T11114-000X T11117-000X T11118-000X T11119-000X T11121-000X T11202-000X T11203-000X T11205-000X T11207-000X T11216-001X T11217-000X T11218-000X T17100-0640 T17100-1340 T17104-000X T17105-000X T17106-000X T17107-000X Hex Socket Pan Head ScrewSW[M5x0.8x12L] Hex Socket Pan Head Screw[M6x1.0x16L] Hex socket cap screws-S Set[M6x1.0x12L] Hex socket cap screws[M8x1.25x30L] Nut-S Set[M6x1.0] Hex socket flat head screw[M6x1.0x16L]...
  • Page 207 Q'ty Item Part Number DIN 6799 Retaining Ring[6] T07100-0602 T07100-1302 T11114-000X T11117-000X T11118-000X T11119-000X T11121-000X T11202-000X T11203-000X T11205-000X T11207-000X T11216-002X T11217-000X T11218-000X T17100-0640 T17100-1340 T17104-000X T17105-000X T17106-000X T17107-000X Hex Socket Pan Head ScrewSW[M5x0.8x12L] Hex Socket Pan Head Screw[M6x1.0x16L] Hex socket cap screws-S Set[M6x1.0x12L] Hex socket cap screws[M8x1.25x30L] Nut-S Set[M6x1.0] Hex socket flat head screw[M6x1.0x16L]...
  • Page 208 Q'ty Item Part Number T07100-1801 T07100-1901 (dia:19mm Black pushrod) T17100-1840 T17100-1940 (hole dia : 19mm bush for dia:19mm Black pushrod) T17102-000X T17103-000X T17108-000X T17109-000X T17110-000X T17111-000X Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-SW Set[M8x1.25x25L] Hex socket cap screws-S Set[M8x1.25x25L] Washer[8.4x30x3.0] Spring pin[6x10L] Set Screw[M6x1.0x12L]...
  • Page 209 Q'ty Item Part Number T07100-1802 T07100-1902 (dia:19mm Black pushrod) T17100-1840 T17100-1940 (hole dia : 19mm bush for dia:19mm Black pushrod ) T17102-000X T17103-000X T17108-000X T17109-000X T17110-000X T17111-000X Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-SW Set[M8x1.25x25L] Hex socket cap screws-S Set[M8x1.25x25L] Washer[8.4x30x3.0] Spring pin[6x10L] Set Screw[M6x1.0x12L]...
  • Page 210 Q'ty Item Part Number T01302-000X T11103-001X T11104-001X T11115-000X T11116-000X T11120-000X T11127-001X T11128-000X T11129-000X T11321-000X T16101-000X T16102-000X T21202-001X T29103-000X Telemecanique[XCS-PA791] P+F [M100/MV100-RT] Hex Socket Pan Head Screw-SW Set[M6x1.0x16L] Hex socket cap screws-SW Set[M4x0.7x35L] Hex socket cap screws-SW Set[M4x0.7x8L] Hex socket cap screws-SW Set[M4x0.7x8L] Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-SW Set[M6x1.0x16L] Hex socket cap screws-S Set[M5x0.8x10L]...
  • Page 211 Q'ty Item Part Number T01302-000X T11103-002X T11104-002X T11115-000X T11116-000X T11120-000X T11127-002X T11128-000X T11129-000X T11321-000X T16101-000X T16102-000X T21202-002X T29103-000X Telemecanique[XCS-PA791] P+F [M100/MV100-RT] Hex Socket Pan Head Screw-SW Set[M6x1.0x16L] Hex socket cap screws-SW Set[M4x0.7x35L] Hex socket cap screws-SW Set[M4x0.7x8L] Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-SW Set[M6x1.0x16L] Hex socket cap screws-SW Set[M4x0.7x8L] Hex socket cap screws-S Set[M5x0.8x10L]...
  • Page 212 Q'ty Item Part Number EMG-Panel EMG-Stop Switch Panel Switch T11305-000X T11306-000X T11324-000X T11326-000X T11327-000X T11328-000X Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-S Set[M6x1.0x12L] Hex socket cap screws[M6x1.0x20L] Hex socket cap screws[M6x1.0x65L] Nut-S Set[M6x1.0] [TS1070] Hex socket flat head screw[M5x0.8x10L] G e n e r a l T o l e r a n c e <...
  • Page 213 Q'ty Item Part Number T11114-000X T11202-000X T11204-001X T11206-000X Hex socket cap screws[M6x1.0x30L] Nut-S Set[M6x1.0] Hex socket flat head screws[M6x1.0x16L] G e n e r a l T o l e r a n c e < 3 ..0 .
  • Page 214 Q'ty Item Part Number T11114-000X T11202-000X T11204-002X T11206-000X Hex socket cap screws[M6x1.0x30L] Nut-S Set[M6x1.0] Hex socket flat head screw[M6x1.0x16L] G e n e r a l T o l e r a n c e < 3 ..0 .
  • Page 215 Q'ty Item Part Number T19110-000X T19111-000X Hex socket cap screws-SW Set[M6x1.0x20L] Hex socket cap screws-S Set[M6x1.0x12L] Washer[6x19x1.5] G e n e r a l T o l e r a n c e < 3 ..0 . 1 Name Extand Tube ±...
  • Page 216 Q'ty Item Part Number T11107-000X T11110-000X T11113-000X T11126-000X T21301-000X Hex socket cap screws-SW Set[M10x1.5x25L] Hex socket cap screws-S Set[M3x0.5x12L] Hex socket cap screws-S Set[M4x0.7x16L] Hex socket cap screws-S Set[M6x1.0x16L] Hex socket cap screws[M10x1.5x25L] A-A ( 1 : 10 ) Hex socket cap screws[M12x1.75x20L] Hex socket cap screws[M6x1.0x12L] Hex socket cap screws[M8x1.25x60L] Nut-SW Set[M10x1.5]...
  • Page 217 Q'ty Item Part Number T11301-000X T11307-000X T11308-000X T11310-0000 T11311-000X-1 T11311-000X-2 T11312-000X-1 T11312-000X-2 T11314-000X T11331-000X Ventilator Filter Unit -1 Ventilator Filter Unit -2 main power-1 main power-4 Pan head phillips screw[M4x0.7x8L] Hex socket cap screws-SW Set[M5x0.8x10L] Hex socket cap screws-SW Set[M6x1.0x10L] Hex socket cap screws-SW Set[M8x1.25x20L] Hex socket cap screws-S Set[M5x1.0x16L] Nut-SW Set[M5x0.8]...
  • Page 218 Q'ty Item Part Number T11131-000X T13103-000X T13104-000X T13109-000X T13110-000X Hex socket cap screws-S Set[M10x1.5x30L] Hex socket cap screws[M16x2.0x30L] Hex socket cap screws[M6x1.0x25L] Nut-SW Set[M8x1.25] Nut[M16x2.0] Hex head cap screws-SW Set[M16x2.0x30L] Washer[10.5x26x2.0] Washer[16.5x40x3.0] G e n e r a l T o l e r a n c e <...
  • Page 219 Q'ty Item Part Number T11130-000X T13103-000X T13104-000X T13109-000X T13110-000X Hex socket cap screws-S Set[M10x1.5x30L] Hex socket cap screws[M16x2.0x30L] Hex socket cap screws[M6x1.0x25L] Nut-SW Set[M8x1.25] Nut[M16x2.0] Hex head cap screws-SW Set[M16x2.0x30L] Washer[10.5x26x2.0] Washer[16.5x40x3.0] G e n e r a l T o l e r a n c e <...
  • Page 220 Q'ty Item Part Number Transformer 1.5KVA , 1-Phase T11318-000X T11329-000X T11330-000X Hex socket cap screws-SW Set[M12x1.75x20L] Hex socket cap screws-SW Set[M5x0.8x10L] Hex socket cap screws-SW Set[M6x1.0x16L] G e n e r a l T o l e r a n c e <...
  • Page 221 Q'ty Item Part Number T13105-000X T13106-000X T13107-000X T13111-000X T13113-000X T13115-000X T13117-000X T14705-000X Telemecanique[XCS-PA791] Hex socket cap screws-SW Set[M4x0.7x12L] Hex socket cap screws-SW Set[M4x0.7x35L] Hex socket cap screws-SW Set[M5x0.8x12L] Hex socket cap screws-SW Set[M8x1.25x25L] Hex socket cap screws[M10x1.5x50L] Hex socket cap screws[M5x0.8x20L] Hex socket cap screws[M6x1.0x16L] Hex socket cap screws[M6x1.0x20L] Hex socket cap screws[M8x1.25x70L]...
  • Page 222 Q'ty Item Part Number T02101-000X T12102-000X T12106-000X T12107-000X T12108-000X T12109-000X T12110-000X T12111-000X T12112-000X T12113-000X T12115-000X T12116-000X T12118-000X T12121-001X T14624-000X Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-S Set[M6x1.0x20L] Hex socket cap screws[M5x0.8x16L] Hex socket cap screws[M8x1.25x25L] Nut-S Set[M8x1.25] Nut[M8x1.25] Washer[8] Pin[6x18L] G e n e r a l...
  • Page 223 Q'ty Item Part Number T02101-000X T12102-000X T12106-000X T12107-000X T12108-000X T12109-000X T12110-000X T12111-000X T12112-000X T12113-000X T12115-000X T12116-000X T12118-000X T12121-002X T14624-000X Hex socket cap screws-SW Set[M6x1.0x12L] Hex socket cap screws-S Set[M6x1.0x20L] Hex socket cap screws[M5x0.8x16L] Hex socket cap screws[M8x1.25x25L] Nut-S Set[M8x1.25] Nut[M8x1.25] Washer[8] Pin[6x18L] G e n e r a l...

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