ASTA 201 Installation Instructions

IMPORTANT REMARKS ALL ASTA PRODUCTS MUST BE INSTALLED BY
A LICENSED, QUALIFIED PROFESSIONAL DOOR COMPANY TO
QUALIFY FOR OUR WARRANTY. INSTALLATION WITHOUT PROPER
TOOLS AND KNOWLEDGE CAN RESULT IN PERSONAL INJURY. THIS
PAMPHLET IS DESIGNED TO ASSIST A PROFESSIONAL IN THE
INSTALLATION OF ASTA 200 SERIES COMMERCIAL SHEET DOORS.
SAFETY IS FOREMOST. INSTALLATION SHOULD BE EXECUTED BY
LICENSED, QUALIFIED DOOR PROFESSIONALS. INSPECT ALL OF THE
SHIPPED PARTS AND ACCOUNT FOR EVERYTHING BEFORE
COMMENCING ANY WORK. FOR QUESTIONS AND TECHNICAL
ASSISTANCE, CONTACT ASTA CUSTOMER SUPPORT AT (770) 974-2600.
93
CHAIN CLIP
59
58
28
30/
32
94
9
7
10
1 VARIES TOP SHEET
2 VARIES AXLE PIPE
3
VARIES SPRING (LEFT HAND)
4 VARIES SPRING (RIGHT HAND)
5 230003-1 SPRING CLAMP ASSEMBLY
6 VARIES BOTTOM ANGLE
7 VARIES BOTTOM RETAINER
8 VARIES CORRUGATED STEEL SHEET
9 260000-1 CURTAIN SIDE WEAR STRIP, COMMERCIAL
260004-F
10 BULB ASTRAGAL, BOTTOM WEATHERSEAL
11 310103-1 AXLE CLAMP
12 310102-1 KEEPER PLATE, STANDARD 2 HOLE
13 420101-1 KEEPER PLATE, EXTENDED 4 HOLE
14 770301-1 UBOLT, 3/8" - 16
15 730103-1 HEX HEAD BOLT (GR5), 3/8"-24x3-1/2"
16 740104-1 HEX NUT, 3/8" - 24
740103-1
17 HEX NUT, 3/8" - 16
18 750103-1 FLAT WASHER, 3/8"
19 750203-1 LOCK WASHER, 3/8"
20 280301-1 DOOR STOP, LIFT CLIP
21 280104-1 SLIDE BOLT LOCK
22 730301-1 TRUSS HEAD SLOTTED BOLT,1/4"-20x1-1/4"
23 740201-1 SELF LOCKING NUT, 1/4" -20
750101-1
24 FLAT WASHER, 1/4"
25 740102-1 HEX NUT, 5/16"-18
26 410102-1 ROPE, 1/4"
27 750104-1 FLAT WASHER, 1-7/16"
28 220300BB-1 12" DRUM ASSEMBLY w/ BEARING
29 310200-1 STANDARD SUPPORT BRACKET, RH
30 310300-1 STANDARD SUPPORT BRACKET, LH
31 310200-1HD HEAVY DUTY SUPPORT BRACKET, RH
32 310300-1HD HEAVY DUTY SUPPORT BRACKET, LH
33 310500-1 EXTENDED STANDARD SUPPORT BRACKET, RH
34 310510-1 EXTENDED STANDARD SUPPORT BRACKET, LH
35 310500-1HD
EXTENDED HEAVY DUTY SUPPORT BRACKET, RH
36 310510-1HD EXTENDED HEAVY DUTY SUPPORT BRACKET, LH
4
1
5
2
8
3
21
6
DIAGRAM 1
37 VARIES DOOR GUIDE, 16GA STANDARD-LH
38 VARIES DOOR GUIDE, 16GA STANDARD-RH
39 DOOR GUIDE, 12GA HEAVY DUTY-LH
VARIES
DOOR GUIDE, 12GA HEAVY DUTY-RH
40 VARIES
41 VARIES DOOR GUIDE, 12GA WINDLOCK-LH
42 VARIES DOOR GUIDE, 12GA WINDLOCK-RH
REMOVABLE HEADSTOPS, PAIR
43 321105-0
44 740206-1 FLAT HEAD PHILLIPS BOLT, 5/16"-18x1
45 740102-1 HEX NUT, 5/16"-18
46 750202-1 LOCK WASHER, 5/16"
FLAT WASHER, 5/16"
47 750102-1
48 310400-1 MOUNTING PLATES, 3/16" STANDARD PAIR
49 310410-1 MOUNTING PLATES, 1/4" HEAVY DUTY PAIR
MODELS 202, 202HD & 204 ONLY:
50 260303-1 INSULATION, DOUBLE FOIL
51 260401-1 MYLAR TAPE, 2"
52 630002-1
TOP DRAFT STOP, 2-1/2" WIDE
53 850204-1 7/8" RETAINER FOR JAMB BRUSH SEAL
54 850211-1 2" JAMB BRUSH SEAL
MODELS 203 & 204 ONLY:
55 270501-1 WINDLOCK CLIP, COMMERCIAL
56 720101-1 POP RIVET, 3/16"
57 270502-1 WINDLOCK BACKER PLATE, COMMERCIAL
DRIVE TYPES:
58 420103-1 4:1 POCKET WHEEL CHAIN HOIST ASSEMBLY:
DRIVE SPROCKET, 41A40-3" (INCLUDED)
59 420105-1
ROLLER CHAIN, #41 x 1.9' (INCLUDED)
60 460699-1
MASTER LINK, #41 (INCLUDED)
61 420107-1
NYLON SPACER, BLACK (INCLUDED)
62 260011-1
63 750203-1 LOCK WASHER, 3/8" (INCLUDED)
64 730100-1 HEX HEAD BOLT, 3/8"-16x1-1/2" (INCLUDED)
65 420104-1 8:1 POCKET WHEEL CHAIN HOIST ASSEMBLY:
66 440001-1 DRIVE SPROCKET, 41A72-9" (INCLUDED)
67 460700-1 ROLLER CHAIN, #41x3.2' (INCLUDED)
68
420107-1 MASTER LINK, #41 (INCLUDED)
69 750203-1 LOCK WASHER, 3/8" (INCLUDED)
SAFETY INSTRUCTIONS
1. DO NOT STAND OR WALK UNDER MOVING DOOR. KEEP DOOR IN FULL VIEW AND FREE OF OBSTRUCTION WHILE OPERATING.
2. DO NOT ALLOW CHILDREN TO OPERATE THE DOOR OR AUTOMATIC OPERATOR.
3. REPAIRS OR ADJUSTMENTS SHOULD BE MADE BY A TRAINED SERVICE PERSON USING PROPER TOOLS AND INSTRUCTIONS.
4. TO AVOID INJURY, DO NOT PUT FINGERS BETWEEN DOOR AND GUIDES.
5. READ OWNER'S MANUAL FOR YOUR DOOR AND OPERATOR FOR MORE INFORMATION.
CAUTION: USE CORRECT LIFTING PROCEDURES AND EQUIPMENT DURING
INSTALLATION OF THIS PRODUCT TO AVOID INJURY OR DAMAGE.
29/31
28
43
37-42
DIAGRAM 2
MOUNTING
PLATE
20 (OPTIONAL)
48
49
DOOR
OPENING
ADDITIONAL BRACING
MAY BE REQUIRED
-PROVIDED BY OTHERS
PARTS LIST
DIAGRAM 3
2-1/8"
95
38
1/8"
CURTAIN
3/8"
2-1/2"
STEEL OR WOOD
STANDARD GUIDE
*SEE NOTE STEP 9 PAGE 4
DIAGRAM 5
3-1/8"
95
1/8"
40
CURTAIN
3/8"
3-1/2"
STEEL OR WOOD
HEAVY DUTY GUIDE
DIAGRAM 7
96
42
5/8"
CURTAIN
1/4"
3-5/8"
4"
STEEL OR WOOD
WINDLOCK GUIDE
70 730100-1 HEX HEAD BOLT, 3/8"-16x1-1/2" (INCLUDED)
71 750103-1 FLAT WASHER, 3/8" (INCLUDED)
72 740103-1 HEX NUT, 3/8"-16 (INCLUDED)
73 440007-1 ELECTRIC OPERATOR (EO) KIT-NOT INSTALLED:
74 440001-1 DRIVE SPROCKET, 41A72-9" (INCLUDED)
75
750203-1 LOCK WASHER, 3/8" (INCLUDED)
76
730100-1 HEX HEAD BOLT, 3/8"-16x1-1/2" (INCLUDED)
77
750103-1 FLAT WASHER, 3/8" (INCLUDED)
78
740103-1 HEX NUT, 3/8"-16 (INCLUDED)
79
420114-1 2000R-40 CHAIN HOIST ASSEMBLY:
80
420105-1 DRIVE SPROCKET, 41A40-3" (INCLUDED)
81 420111-1 ROLLER CHAIN, #41 x 3.9' (INCLUDED)
82 420107-1 MASTER LINK, #41 (INCLUDED)
83
750203-1 LOCK WASHER, 3/8" (INCLUDED)
84
730100-1 HEX HEAD BOLT, 3/8"-16 x 1-1/2" (INCLUDED)
85 420114-2 2000R-72 CHAIN HOIST ASSEMBLY:
86
440001-1 DRIVE SPROCKET, 41A72-9" (INCLUDED)
87
460698-1 ROLLER CHAIN, #41 x 4.6' (INCLUDED)
88
420107-1 MASTER LINK, #41 (INCLUDED)
89 750103-1 FLAT WASHER, 3/8" (INCLUDED)
90
740103-1 HEX NUT, 3/8"-16 (INCLUDED)
91
750203-1 LOCK WASHER, 3/8" (INCLUDED)
92 730100-1 HEX HEAD BOLT, 3/8"-16 x 1-1/2" (INCLUDED)
93 420300-2 HAND CHAIN RETAINER CLIP -STD ALL CHAIN HOIST
94
420299-1 HAND CHAIN - OPEN LINK -STD ALL CHAIN HOIST
FASTENERS:
STEEL JAMBS:
TEK SCREW, #14x3/4" (GUIDE)
95 730702-1
96 730703-1 TEK SCREW, #14x3/4" BUILDEX (GUIDE) - 203, 203IM & 204 ONLY
WOOD JAMBS:
97
730403-1 WOOD LAG SCREW, 1/4"x2" (GUIDE)
98 730402-1 WOOD LAG SCREW, 3/8"x2" (BRACKET)
MASONRY JAMBS:
99 760203-1 TAPCON SCREW, 1/4"x1-3/4" (GUIDE-NO CLIPS)
100 SLEEVE ANCHOR, 1/2"x2-1/4"(GUIDE & BRACKET)
760102-1
101 760104-1 SLEEVE ANCHOR, 1/2"x3" (GUIDE & BRACKET) -203IM ONLY
DIAGRAM 4
2-1/8"
99 100
1/8"
CURTAIN
38
3/8"
2-1/2"
4-1/2"
CONCRETE OR MASONRY
STANDARD GUIDE
DIAGRAM 6
3-1/8"
99 100
1/8"
CURTAIN 40
3/8"
3-1/2"
5-1/2"
CONCRETE OR MASONRY
HEAVY DUTY GUIDE
*SEE NOTE STEP 9 PAGE 4
DIAGRAM 8
100
99
101
5/8"
CURTAIN
42
1/4"
3-5/8"
4"
6"
CONCRETE OR MASONRY
WINDLOCK GUIDE
PAGE 1 (3-2014)