Table of Contents
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INSTALLATION
and OPERATION
MANUAL
SPACESAVER
SPACESAVER
9000 SERIES
9000 SERIES
READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE
INSTALLING, OPERATING, SERVICING OR MAINTAINING
THE LIFT. SAVE THIS MANUAL.
309 EXCHANGE AVENUE, CONWAY, ARKANSAS, 72032
TEL: 501-450-1500 FAX: 501-450-1585
NOV 2007 REV.B
6-1653
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Table of Contents
Summary of Contents for John Bean Spacesaver 9000 Series
- Page 1 INSTALLATION and OPERATION MANUAL SPACESAVER SPACESAVER 9000 SERIES 9000 SERIES READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, SERVICING OR MAINTAINING THE LIFT. SAVE THIS MANUAL. 309 EXCHANGE AVENUE, CONWAY, ARKANSAS, 72032 TEL: 501-450-1500 FAX: 501-450-1585 NOV 2007 REV.B 6-1653...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE IMPORTANT SAFETY INSTRUCTIONS................3 SAFETY WARNING DECALS...................5 SPECIFICATIONS.......................6 CONTENTS...........................7 TOOLS REQUIRED FOR INSTALLATION: ..............8 INSTALLATION INSTRUCTIONS...................8 BAY LAYOUT........................9 UNPACKING PROCEDURE ..................10 HYDRAULIC INSTALLATION ................10 ELECTRICAL INSTALLATION ................11 MECHANICAL SAFETY INSTALLATION............12 REAR TIE BAR INSTALLATION ................14 LEVELLING PROCEDURE ..................14 ANCHORING PROCEDURE: ...................15 INSTALLATION FOR ALIGNMENT MODELS 9004, AND 9005 .......16 6.10... -
Page 3: Important Safety Instructions
1 IMPORTANT SAFETY INSTRUCTIONS When using this lift, basic safety precautions should always be followed, including the following: Read all instructions in this manual and on the lift thoroughly before installing, operating, servicing or maintaining the lift. Inspect lift daily. Do not operate if it malfunctions or problems have been encountered. Never attempt to overload the lift. - Page 4 Installation shall be performed in accordance with ANSO/ALI ALIS, Safety Requirements for Installation and Service of Automotive Lifts. For additional safety instructions regarding lifting, lift types, warning labels, preparing to lift, vehicle spotting, vehicle lifting, maintaining load stability, emergency procedures, vehicle lowering, lift limitations, lift maintenance, good shop practices, installation, operator training and owner/employer responsibilities, please refer to “Lifting It Right”...
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Page 5: Safety Warning Decals
2 SAFETY WARNING DECALS Be sure the operator is aware and underastands all safety warning lables and follows them accordingly. 5 of 31... -
Page 6: Specifications
SPACE SAVER 9000 SERIES 3 SPECIFICATIONS Maximum Capacity: 9000 lbs. 4100kg Overall Width: 84” 2134mm Width Between Runways: 36” 914mm Overall Length ”A” (9004 - 144”W/B): 221” 5613mm Overall Length “A” (9005 - 172”W/B): 264” 6706mm Overall Length “A” (9000 - 144”W/B): 213”... -
Page 7: Contents
4 CONTENTS CHECK CONTENTS OF ACCESSORY BOX WITH PACKING LIST ENCLOSED IN BOX. The complete lift is contained in two (2) packages: 1. The main structural components are pre-assembled and packaged one on top of the other. 2. The remaining parts are packed in an accessory box. Main Structural Components: 1pc. -
Page 8: Tools Required For Installation
5 TOOLS REQUIRED FOR INSTALLATION: * Rotary Hammer Drill or Similar, ¼" and ½” Concrete Drill Bits * 4' Level * SAE Wrenches and Sockets * Hammer (for anchor installation) * Pry Bar (for shim installation) * Chalk Line (for lift location) * Tape Measure * Side Cutters (to cut shipping straps) * Screw Drivers... -
Page 9: Bay Layout
BAY LAYOUT Figure 2. Typical bay layout NOTE: Leave any additional room for any desired aisle or work area. Recommended clearance around the lift is a minimum of three (3) feet. Ensure clearance conforms to local building and fire codes. Recommended overhead clearance is a minimum of twelve (12) foot ceiling providing 6 feet for the maximum lift height and 6 feet for the supported vehicle. -
Page 10: Unpacking Procedure
After selecting the location best suited for your lift, draw a line parallel to the front of the lift, approximately 72” (1829mm) back from the cabinet/work bench area. This will be the approximate location of the front of the lift. Refer to Figure 2. NOTE: Check the installation area for obstructions. -
Page 11: Electrical Installation
NOTE: When working with hydraulics it is important to keep all components clean. All hydraulic connections are 37 ½° JIC flares. Select a position best suited for the power pack. Remove the breather filler cap and fill with 20liters/5.3Gal. of ISO 32 hydraulic fluid. Using a hydraulic tube bender, run a hydraulic line from the power pack to the hydraulic inlet fitting located on the left side of the left base frame. -
Page 12: Mechanical Safety Installation
Figure 3. electrical Schematic, 230 Volt, 1Ph. 60 Hz NOTE: Optional voltage and phase type power units will come with their own wiring diagram. IMPORTANT: WITH THE MAIN ELECTRICAL SUPPLY CONNECTED, PRESS THE UP CONTROL BUTTON TO RAISE THE LIFT 10” (254mm). STOP, THEN PRESS THE DOWN CONTROL BUTTON TO LOWER THE LIFT. - Page 13 Slot in end of the bar should be parallel to the ground when center cut-out points up towards the front. Refer to Figure 4. Figure 4. Safety release rod location Install the rectangular safety release tab using 2; ¼" - 20UNC x ¾" long hex bolts and lock washers.
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Page 14: Rear Tie Bar Installation
REAR TIE BAR INSTALLATION Raise lift to working height and lower onto safety. Have 2; ½”-13UNC x 1½” long hex head bolts, flatwashers, lockwashers and nuts ready to support the tie bar when it is raised into place. Raise the rear tie bar into place making sure the slotted holes are up and the nose-like protrusions are pointing toward the front of the units. -
Page 15: Anchoring Procedure
The Right Side base frame should now be levelled. - Shim across from side “B” to side “C” (check along side “C” from front to back) Shim across from side “C” to side “D” (check along side “D” from front to back) Shim along side E &... -
Page 16: Installation For Alignment Models 9004, And 9005
8. With all anchor bolts torqued as specified operate the lift checking its full operation. If anchor bolts do not tighten to 55 ft-lbs. OR project more than 2 ¼” above the concrete surface, the concrete should be replaced by an appropriate concrete pad. (Consult Product Manufacturer / Supplier for further details Figure 6. -
Page 17: Installation For All Models
Figure 7. Deck leveling 6.10 INSTALLATION FOR ALL MODELS Locate and install the center cover over the mechanical safety release connecting rod and hydraulic line. Install using four (4), ¼" - 20 UNC x ¾" long hex head bolts, flat washers and lock washers. -
Page 18: Lowering The Lift
Position the vehicle on the lift ensuring the resulting load on each runway is as equal as possible. Under no circumstances should a vehicle be lifted if the weight distribution is unbalanced by 10% on either side of the center line between the runway. NOTE: The vehicle is positioned correctly when the distance from the center of the tires to the inside edge of the runways is equal on both runways, for the front and rear tires. -
Page 19: Final Check Of Assembled Lift
8 FINAL CHECK OF ASSEMBLED LIFT 1. Final dimension check after anchoring. ____ 2. Check for hydraulic leaks. ____ 3. Re-check level of decks, front to rear, side to side. ____ 4. Check torque of anchor bolts. ____ 5. Check all fasteners, tighten if necessary. ____ 6. -
Page 20: Recommended Maintenance
10 RECOMMENDED MAINTENANCE: Adjust level of lift daily. The lift should be greased at least once every two months. There are six (6) points on each lift that will take grease: four (4) on the scissors hinges and one on each of the two (2) hydraulic cylinder rod eyelet’s. -
Page 21: Parts Manual
11 PARTS MANUAL 11.1 SPACE SAVER ALIGNMENT 21 of 31... -
Page 22: Space Saver Alignment Main Frame Assembly - Part List
11.2 SPACE SAVER ALIGNMENT MAIN FRAME ASSEMBLY - PART LIST ITEM QTY. DESCRIPTION PART BASE FRAME WELDMENT 4-0160 SCISSOR WELDMENT 4-0002 ALIGNMENT DECK, LEFT SIDE (144”W/B) 4-0114 ALIGNMENT DECK, LEFT SIDE (172”W/B) 4-0116 ALIGNMENT DECK, RIGHT SIDE (144”W/B) 4-0127 ALIGNMENT DECK, RIGHT SIDE (172”W/B) 4-0137 APPROACH RAMP (144”W/B) 3-0242... - Page 23 TAP BOLT, 5/8” - 11UNC X 4”LG. 6-0049 JAM NUT, 5/8” - 11UNC 6-0039 FRONT OUTSIDE LEG BRACKET 2-0118 FRONT INSIDE LEG BRACKET 2-1000 WEDGE ANCHOR, ½” X 4 ½”LG. 6-0140 ITEM QTY. DESCRIPTION PART FLAT SHIPPING BRACKET 2-0266 BUSHING, 1 ¼”I.D. 6-0084 COTTER PIN, 1/8”...
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Page 24: Space Saver Service & Rust Proofer
11.3 SPACE SAVER SERVICE & RUST PROOFER 24 of 31... -
Page 25: Space Saver Main Frame Assembly, Service & Rust Proofer25
11.4 SPACE SAVER MAIN FRAME ASSEMBLY, SERVICE & RUST PROOFER DESCRIPTION PART # BASE FRAME WELDMENT 4-0160 SCISSOR WELDMENT 4-0153 SERVICE DECK, DRIVER SIDE (144”W/B) 4-0122 SERVICE DECK, DRIVER SIDE (172”W/B) 4-0118 RUST PROOFER DECK, DRIVER SIDE (144”W/B) 4-0120 RUST PROOFER DECK, DRIVER SIDE (172”W/B) 4-0133 SERVICE DECK, PASSENGER SIDE (144”W/B) 4-0123... -
Page 26: Space Saver Options
WEDGE ANCHOR 1/2” X 4-1/2”LG. 6-0140 COTTER PIN 1/8” X 2” 6-0115 CONCRETE NAIL 1/4 X 1”LG. 6-0141 FLAT SHIPPING BRACKET 2-0266 11.5 SPACE SAVER OPTIONS 26 of 31... -
Page 27: Space Saver - Options Part List
11.6 SPACE SAVER - OPTIONS PART LIST ITEM QTY. DESCRIPTION PART FRAME CLIP 6-0500 TERMINAL BOLT, 3/4”-16m W/1/4 NPT F 6-0167 FLAT WASHER 6-0426 SHOULDER BOLT, 3/8” X 5/8”LG. 6-0069 LOCKING PIN ASSEMBLY 2-2184 SELF TAP SCREW #10 X 1/2”LG. 6-0505 BULKHEAD, CONNECTOR 3/8”JIC C/W JAM NUT 6-0013... -
Page 28: Space Saver Hydraulics
11.7 SPACE SAVER HYDRAULICS 28 of 31... -
Page 29: Space Saver - Hydraulics Part List
11.8 SPACE SAVER - HYDRAULICS PART LIST ITEM QTY. DESCRIPTION PART HYDRAULIC CYLINDER 3-0000 TUBE WELDMENT 2-0000 NUT GLAND 1-0011 GLAND 1-0008 ROD WELDMENT 2-0001 1-6* WIPER RING 6-0001 1-7* ‘O’ RING 6-0002 PISTON 1-0007 1-9* SEAL RING 6-0003 1-10* WEAR RING 6-0004 1-11... -
Page 30: 9,000 Lb Space Saver Power Pack
11.9 9,000 LB SPACE SAVER POWER PACK 30 of 31... -
Page 31: 9,000 Lb Space Saver Power Pack - Parts List
11.10 9,000 LB SPACE SAVER POWER PACK - PARTS LIST ITEM NO. QTY. DESCRIPTION PART NO. PUMP ASSEMBLY 6-2229 CONTROL BOX BRACKET 6-3225 PUMP TANK SKIRT 6-3226 TANK 10L PLASTIC 6-3224 RELIEF VALVE 4100 PSI 6-3228 FITTING ¼ BSP – #6 JIC W/ BONDED SEAL 6-3227 PLUG ¾...