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VERDEGRO TMA-US 100K Operation And Maintenance

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Operation and Maintenance
VERDEGRO TMA-US (100K)
READ BEFORE USE!
ONLY AUTHORIZED PERSONS MAY WORK WITH THE MACHINE
IMPROPER USE CAN CAUSE SERIOUS INJURIES!
All maintenance and repair should be done by the manufacturer or under
their supervision by an official distributor. Each TMA should be delivered
with 3 certificates to guarantee the right performance.

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Summary of Contents for VERDEGRO TMA-US 100K

  • Page 1 Operation and Maintenance VERDEGRO TMA-US (100K) READ BEFORE USE! ONLY AUTHORIZED PERSONS MAY WORK WITH THE MACHINE IMPROPER USE CAN CAUSE SERIOUS INJURIES! All maintenance and repair should be done by the manufacturer or under their supervision by an official distributor. Each TMA should be delivered...

  • Page 2: Table Of Contents

    Data producer and specific machine: ..................... 4 Introduction: ........................... 5 Recognition and dimensions ......................6 Photos of a typical TMA-US 100K .................... 6 Cushion dimensions and details ....................7 Drawing TMA with optional frame for rotatable arrow: ............8 Drawing TMA with optional frame for LED display or arrow panel: ........9 Transport dimensions ......................
  • Page 3 Other welding ........................30 Warranty ............................31 Document delivered by each TMA ....................32 14.1 Crash cushion certificate, signed by the Verdegro Group............. 32 14.2 TMA certificate, signed by the Verdegro Group ..............33 14.3 Overall and mounting certificate ..................34 14.4...

  • Page 4: Data Producer And Specific Machine

    1 Data producer and specific machine: Verdegro Group Munnikenheiweg 59 4879 NE Etten-Leur The Netherlands (T) +31(0)76-5017990 (F) +31(0)76-5019404 (W) www.verdegro.com (E) info@verdegro.com Date release : _____________________ Machine number : _____________________ Cushion number : _____________________ Company stamp: Note: This document is only valid with an original company stamp of the producer.

  • Page 5: Introduction

    This report presents the manual for the Verdegro TMA, type US at the more demanding NCHRP 350 TL-3 test conditions. The Verdegro TMA-US 100K, in this manual called TMA is a device with an optional framework for a sign, eventually with LED arrow or LED display. The TMA is fully hydraulic operated and must be placed behind a supporting truck with a minimum weight of 8.000 Kg and a maximum weight of...

  • Page 6: Recognition And Dimensions

    3 Recognition and dimensions 3.1 Photos of a typical TMA-US 100K Manual TMA-US-100K Page 6 of 38...

  • Page 7: Cushion Dimensions And Details

    3.2 Cushion dimensions and details Manual TMA-US-100K Page 7 of 38...

  • Page 8: Drawing Tma With Optional Frame For Rotatable Arrow

    3.3 Drawing TMA with optional frame for rotatable arrow: Manual TMA-US-100K Page 8 of 38...

  • Page 9: Drawing Tma With Optional Frame For Led Display Or Arrow Panel

    3.4 Drawing TMA with optional frame for LED display or arrow panel: Manual TMA-US-100K Page 9 of 38...

  • Page 10: Transport Dimensions

    3.5 Transport dimensions Manual TMA-US-100K Page 10 of 38...

  • Page 11: Operational Dimensions

    3.6 Operational dimensions Manual TMA-US-100K Page 11 of 38...

  • Page 12: Rotating Mechanism

    3.7 Rotating mechanism Manual TMA-US-100K Page 12 of 38...

  • Page 13: Technical Data

    4 Technical data 4.1 Table Description Dimension Min. height Cushion from the ground 200 mm Max. height Cushion from the ground 280 mm Max. height behind truck 4,0 m Transport width 2,3 m Transport height 3,7 m Total weight Approx.950 kgs Hydraulic pressure 100 bar Hydraulic gear pump (thermal secure !)

  • Page 14: Hydraulic Schedule With Optional Cylinder For Rotatable Arrow

    4.2 Hydraulic schedule with optional cylinder for rotatable arrow Manual TMA-US-100K Page 14 of 38...

  • Page 15: General Specifications And Instructions

    F. A truck equipped with a Verdegro TMA shall have a forward skid distance of less than 10 m during an impact by either an 820 kg or 2000 kg vehicle traveling at a design speed of 100 kph.
  • Page 16 90° position from horizontal. The complete hydraulic system, including the pump and hoses, shall be factory assembled and mounted to the TMA by the Verdegro Group. The complete hydraulic system shall be factory assembled and mounted to the TMA. Once...

  • Page 17: Performance Criteria

    5.1.2 Performance criteria A. The Verdegro TMA, when mounted to a truck weighing up to 9,000 kg situated on clean dry pavement with the transmission in second gear and the brakes locked shall perform as follows: 1) Vehicles with a mass of 820 kg impacting straight into the rear of the TMA at 100 kph...

  • Page 18: Safety

    6 Safety 1. Read these instructions carefully before using the “TMA” 2. The TMA should not be used without knowledge of the operating instructions and safety precautions. Keep the operating instructions, always within easy reach of the machine, the operator's manual should ALWAYS be at or near the machine. 3.
  • Page 19 TMA should always be served a full test facility. The Verdegro Group can only guarantee the working when repair and service is done by the Verdegro Group or under their supervision by an official distributor.

  • Page 20: Operation

    7 Operation The operation of the machine depends on the chosen type. It can be wireless, with buttons on the TMA or buttons in the truck. Ask the manufacturer or distributor for the optional equipment guidance on your TMA. Standard: To rotate the cushion you use the black and white buttons on the framework.

  • Page 21: Supporting Vehicle And Adjustment

    It is important that the TMA is mounted correctly behind the supporting vehicle. Mounting the TMA behind the vehicle can be done with a DIN construction and or with 6 hitch pins. Make sure the connection with the truck is done or checked by Verdegro or a distributor, and that a certificate is given.

  • Page 22: Specifications For Mounting

    Please note that the DIN plate on the truck can also be mounted with 6 hitch pins for adjustment, or bolted to the chassis. The DIN plate must be mounted to the supporting vehicle by Verdegro or an official distributor.

  • Page 23: Six Pin Mounting System

    Make sure all the six pins are correctly installed and that the strips are correctly attached to te supporting vehicle. This can be done by Verdegro or an official distributor. Picture of the 6 pin mounting system on the TMA:...
  • Page 24 Typical 6 pin mounting on supporting vehicle: Typical six pin TMA mounted on the truck: Manual TMA-US-100K Page 24 of 38...

  • Page 25: Inspection

    9 Inspection 9.1 Inspection table General inspection points (It they are in bad Every Weekly Monthly condition, use of the TMA is forbidden) application Level hydraulic oil Condition hydraulic cylinders Leakage hydraulic Condition of the hydraulic hoses Visual inspection of shafts,bolts and structural bearings Operation-end position defectors Inspection LED display control (errors) / arrow...

  • Page 26: Control Position Crash Cushion

    9.2 Control position Crash Cushion Verify proper operation / adjustment of the cushion on a right road surface where no height difference is present. After unfolding the cushion, the machine / pillow should be horizontal. If the machine is not leveled horizontal, directly contact the manufacturer; use prohibited! 9.3 Use of the machine in cold ...

  • Page 27: Maintenance

    If not, than it must be done under supervision of the manufacturer, for example by an official distributor. Distributors can be found on the website www.verdegro.com 10.1 Check hydraulic oil The TMA has an oil level in the tank.

  • Page 28: Torque Index Tension

    10.2 Torque index Tension Dimensions Of torque for bolt with thread in hermetically thread ISO Nm Hex bolt Hex bolt Hex bolt Class 8.8 Class 10.9 Class 12.9 13,7 16,2 23,5 33,3 39,2 47,1 65,7 79,4 81,4 114,7 1118 1324 1863 2236 Manual TMA-US-100K...

  • Page 29: General Control Points Of Tma

    11 General control points of TMA  Chassis: o Corrosion o Welds (no cracks visible) o Permanent deformation  Turn table: o Bolts / nuts wreath o Welds o Sufficient fat is present in wreath o Corrosion  Turn section: o Assessment of hinge shafts and cylinders o Welds / corrosion o Cracks and other damage...

  • Page 30: Repairs (By Manufacturer Or Official Distributor)

    12 Repairs (by manufacturer or official distributor) 12.1 Welding If parts of the TMA are repaired with welding, it should be noted in the report under "Remarks’’  Welded points  Date of welding  Make sure when welding the manufacturer's instructions are followed 12.2 Other welding If other repairs are made to supporting parts (example cylinders), make a note under "Remarks’’...

  • Page 31: Warranty

    Verdegro or an official distributor. Verdegro is based on an obligation to guarantee the absence of TMA occurred in accordance with this warranty for free repair. The warranty repair is performed only during normal working hours by a technician authorized by Verdegro BV.

  • Page 32: Document Delivered By Each Tma

    14 Document delivered by each TMA 14.1 Crash cushion certificate, signed by the Verdegro Group Manual TMA-US-100K Page 32 of 38...

  • Page 33: Tma Certificate, Signed By The Verdegro Group

    14.2 TMA certificate, signed by the Verdegro Group Manual TMA-US-100K Page 33 of 38...

  • Page 34: Overall And Mounting Certificate

    14.3 Overall and mounting certificate Note: This certificate can be signed by the distributor and than will be the their responsibility Manual TMA-US-100K Page 34 of 38...

  • Page 35: Sticker On Chassis Of Tma

    14.4 Sticker on chassis of TMA Note: without this sticker, the TMA is unusable! Manual TMA-US-100K Page 35 of 38...

  • Page 36: Sticker On The Cushion Of The Tma

    14.5 Sticker on the cushion of the TMA Note: without this sticker, the TMA is unusable! Manual TMA-US-100K Page 36 of 38...

  • Page 37: Ce Certification

    15 CE certification CE Verklaring van conformiteit CE Declaration of conformity CE Konformitätserklärung Déclaration CE de conformité The Verdegro Group verklaart hiermee, dat het produkt hereby declare, that the product erklären hiermit, daß das Produkt déclare par la présente, que l’outil Is geproduceerd conform de normen en normatieve documenten overeenkomstig de bepalingen van de EG- richtlijnen 2006/42/EG en de NCHRP report 350-TL3.

  • Page 38: Maintenance History

    16 Maintenance history Date:……………………………………… Date:……………………………………… Hours:………………………………….. Hours:………………………………….. Stamp: Stamp: Date:……………………………………… Date:……………………………………… Hours:………………………………….. Hours:………………………………….. Stamp: Stamp: Date:……………………………………… Date:……………………………………… Hours:………………………………….. Hours:………………………………….. Stamp: Stamp: Date:……………………………………… Date:……………………………………… Hours:………………………………….. Hours:………………………………….. Stamp: Stamp: Manual TMA-US-100K Page 38 of 38...

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