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HORNER DeviceNet HE300DNT100 User Manual

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REVISIONS ATTACHED AFTER PAGE 38.
User's Manual for the
HE300DNT100
DeviceNet™ Option
Board
Fourth Edition
December 5, 1997
MAN0016-04

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  • Page 1 REVISIONS ATTACHED AFTER PAGE 38. User’s Manual for the HE300DNT100 DeviceNet™ Option Board Fourth Edition December 5, 1997 MAN0016-04...

  • Page 2: Preface

    PAGE 2 PREFACE This manual explains how to use the Horner APG Communications Option Cards for use with the GE Drives AF-300E$ and IMO JaguarVX Variable Frequency Drives. Copyright (C) 1997 Horner APG ,LLC., 640 North Sherman Drive, Indianapolis Indiana 46201-3899. All rights reserved.
  • Page 3 PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG, LLC. ("HE-APG") warrants to the original purchaser that the Option Card manufactured by HE-APG is free from defects in material and workmanship under normal use and service. The obligation of HE-APG under this warranty shall be limited to the repair or exchange of any part or parts which may...

  • Page 4: Table Of Contents

    PREFACE 12-5-1997 PAGE 4 TABLE OF CONTENTS PREFACE Page 2 CHAPTER 1: INTRODUCTION Overview Page 6 Additional Information Page 6 Mechanical Description . Page 6 Electrical Description Page 6 DeviceNet™ Description. Page 6 Network Power Consumption Page 7 Response Time Page 7 Connection Page 7...
  • Page 5 PAGE 5 12-5-97 PREFACE PAGE INTENTIONALLY LEFT BLANK...

  • Page 6: Chapter 1: Introduction

    It also has a Phoenix-type 6-pin I/O vertical receptacle connector (Horner APG, LLC. provides the matching 6-pin screw terminal connector) which is used to connect a DeviceNet™ cable (dual twisted pairs with shield). In addition, a Phoenix-type 2-pin screw terminal, which is used to connect an optional remote override switch, is provided.

  • Page 7: Network Power Consumption

    PAGE 7 12-5-97 CHAPTER 1: INTRODUCTION 6.1 Network Power Consumption 6.1.1 Each option card requires a maximum of 95mA @ 11VDC of DeviceNet™ network power for the transceiver circuit. Input voltage range is from 11VDC to 24VDC 7.1 Response times (@500K baud): Poll response <...

  • Page 8: Chapter 2: Installation

    CHAPTER 2: INSTALLATION 12-5-97 PAGE 8 CHAPTER 2: INSTALLATION 2.1 Installation Hardware The option card. One HE300KIT399 (consisting of one 0.5 inch plastic standoff, one M3 x 5 screw and one lock washer) for drives under 40 hp. One HE300KIT401 (consisting of one 0.63 inch metal standoff, one metal bracket, two plastic fasteners, four M3 x 5 screws and four lock washers) for drives 40 hp and larger.
  • Page 9 PAGE 9 12-5-97 CHAPTER 2: INSTALLATION Install the supplied plastic 1/2" standoff (A') in hole (A). Figure 2-2. Drive Mounting Holes and Connectors (left), Mounting Hardware (center, not to scale), and Option Card Location (right). Drive shown above is 1/2HP, viewed from the front. Install the HE300 option board.
  • Page 10 CHAPTER 2: INSTALLATION 12-5-97 PAGE 10 Figure 2-3. Installing the Option Board (Side View of 1/2HP drive shown.)

  • Page 11: Installation Procedure For Drives 40 H.p. Or More

    PAGE 11 12-5-97 CHAPTER 2: INSTALLATION 2.3 Installation Procedure for Drives 40 H.P. or More 2.3.1 The Communications Option Cards have been designed to integrate seamlessly with the inverter. The option card is installed within the drive cover, so that the NEMA rating of the drive is maintained after installation of the option card.
  • Page 12 CHAPTER 2: INSTALLATION 12-5-97 PAGE 12 Install corner brackets (A') on metal bracket (B') using the supplied M3 x 5 screws and lock washers in the corner bracket mounting holes (C). S H D A’ B’ Figure 2-5. Option Card Assembly front (above) and side view (right).

  • Page 13: Safety Precautions

    PAGE 13 12-5-97 CHAPTER 2: INSTALLATION Install the assembled board into the drive using the M3 x 5 screws and lock washers in the mounting holes (E). If you used the plastic standoff in the upper right hand corner of the board you may need to use one of the M3 x 5 screws from the HE300KIT399.
  • Page 14 CHAPTER 2: INSTALLATION 12-5-97 PAGE 14 2.4.4 WARNING – STRAIN HAZARD: Improper lifting practices can cause serious or fatal injury. Lift only with adequate equipment and trained personnel. 2.4.5 WARNING – ELECTRICAL SHOCK HAZARD: All motor bases and equipment enclosure housings should be grounded in accordance with the National Electric Code or equivalent.
  • Page 15 PAGE 15 12-5-97 CHAPTER 2: INSTALLATION 2.4.17 CAUTION: The drive develops an adjustable frequency via pulse width modulation, with the pulse rise time of 0.1 microseconds. While this does not present a problem on 200-230VaC applications, it may on 380-460Vac applications. When using the drives on 380-460, where the distance between the motor and the Drive exceeds 60 feet, get the motor manufacturer’s approval that his insulation system can withstand the voltage spikes (up to twice the dc bus voltage 2 x 621Vdc for a 460Vac power source) of...

  • Page 16: Devicenet™ Cable

    CHAPTER 2: INSTALLATION 12-5-97 PAGE 16 2.5 DeviceNet™ Cable The DeviceNet™ cable to be used in conjunction with the HE300DNT100 should be a dual twisted pair with shield. The printed circuit assembly contains a Phoenix-type 6-pin I/O vertical receptacle connector. Also included with the printed circuit assembly is a Phoenix-type 6-pin screw terminal connector.

  • Page 17: Manual Override Connection

    (P2), which is shown below. When the contacts are open, the HE300DNT100 is in manual mode. When the contacts are closed, the HE300DNT100 is in automatic mode. Horner APG, LLC. recommends using a twisted pair with shield for the contact wires. The ground included with the twisted pair may be connected to earth ground.

  • Page 18: Chapter 3: Operation

    CHAPTER 3: OPERATION 12-5-97 PAGE 18 CHAPTER 3: OPERATION 3.1 Power Up 3.1.1 At power-up, the HE300DNT100 Option card examines the keypad “option” function codes (P0x) associated with the DeviceNet™ configuration. This is a basic check only to determine if the parameters are within range for valid network operation.

  • Page 19: Manual/Automatic Mode

    PAGE 19 12-5-97 CHAPTER 3: OPERATION 3.2.4 The Option card writes to the “option” function code P00 to indicate the specific error whenever a network fault occurs. If network faults occur frequently as part of normal operation, this feature should be disabled to save the Inverter’s EEPROM memory.

  • Page 20: Devicenet™ Control

    CHAPTER 3: OPERATION 12-5-97 PAGE 20 3.4 DeviceNet™ Control 3.4.1 DeviceNet™ master (such as a scanner) can gain control of an Inverter by establishing a Predefined Master/Slave “Polled” connection with the Option card. The master must be capable of generating a Polled connection with fragmentation frames. During the connection, a master must also establish an Expected Packet Rate (EPR) at which Polled messages are expected to arrive at the Option card.
  • Page 21 PAGE 21 12-5-97 CHAPTER 3: OPERATION Drive Status: Input Assembly Format Poll Data Response Format ------------------------------------------------------------------------------------------------- Byte Bit7 Bit6 Bit5 Bit4 Bit 3 Bit2 Bit1 Bit0 0 Keycntl Netctrl Start Fault Brake 1 Reserve Reserve Reserve Reserve Reserve Reserve Reserve Lockout Output Freq.
  • Page 22 CHAPTER 3: OPERATION 12-5-97 PAGE 22 Drive Control: Output Assembly Format Poll Data Request Format ----------------------------------------------------------------------------------------------- Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Reset Reserve Coast Reserve Rev Brake Down Input Freq. (low) Input Freq. (high) (optional: low) (optional: high) (optional: low) (optional: high)

  • Page 23: Loss Of Network

    PAGE 23 12-5-97 CHAPTER 3: OPERATION 3.5.1 The Assembly object instances are listed below and can also be accessed through the Explicit Message connection at the appropriate Assembly object attribute 3. However, this is not recommended since a Poll connection must be active. Instance Type Name ------------------------------------------------------------------------------------------...

  • Page 24: Lockout State

    CHAPTER 3: OPERATION 12-5-97 PAGE 24 2 - Use_Term_Values When communications are lost, the drive will receive the control commands from the terminal (as if option card was placed in manual mode). When network communications are restored, the drive will immediately follow the commands of the last Poll messages (lockout state is not activated).

  • Page 25: Chapter 4: Configuration

    PAGE 25 12-5-97 CHAPTER 4: CONFIGURATION CHAPTER 4: CONFIGURATION 4.1 Setting the Drive Option Parameters After powering up the drive, the drive's LCD display should display the following: STOP PRG > DATA SET >> > LED SEL This display indicates that the drive is in STOP mode, and that the PRG key must be pressed in order to set the drive data.

  • Page 26: Option Function Codes (Devicenet™ Configuration)

    CHAPTER 4: CONFIGURATION 12-5-97 PAGE 26 Pressing the FUNC/DATA key will show the current value of P00, and allow the user to change it if necessary. P00 OPTION 0 0~255 The bottom line of the display will flash between the allowable data range (in this case 0~255) and the prompt STORE >...

  • Page 27: Inverter Function Codes (Drive Configuration)

    PAGE 27 12-5-97 CHAPTER 4: CONFIGURATION Set P02 - Baud Rate [ 0 - 125k, 1 - 250k, 2 - 500k ] DeviceNet™ allows the specification of 3 transmission speeds (125, 250 and 500kBaud). Speed should be selected based on physical network cable length. All devices on a network must be configured at the same baud rate.

  • Page 28: Chapter 5: Faults/Diagnostics

    CHAPTER 5: FAULTS & DIAGNOSTICS 12-5-97 PAGE 28 CHAPTER 5: FAULTS AND DIAGNOSTICS Option Card Faults (ER5) 5.1.1 An Option card fault will cause the Inverter to Er5. Generally, an Option card fault is due to an invalid configuration parameter or a DeviceNet™ communications error. Option Function Code P00 (if enabled) can be examined to determine the specific error.
  • Page 29 PAGE 29 12-5-97 CHAPTER 5: FAULTS & DIAGNOSTICS 16h - Object does not Exist Attempt to write to an object instance that does not exist. 20h - Invalid Parameter Attempt to write an Attribute value greater than zero in order to Reset service in Identity class.

  • Page 30: Drive Parameters

    APPENDIX A 12-5-97 PAGE 30 APPENDIX A: DRIVE PARAMETERS CHANGE PARAM PARAMETER READ/ WHILE NUMBER DESCRIPTION FC* MINIMUM M AXIMUM UNIT FORMAT LENGTH WRITE RUNNING Frequency Command 1 WORD Operation Method 1 WORD Maximum Frequency 1 WORD Base Frequency 1 1 WORD Rated Voltage 1 0, 80...
  • Page 31 PAGE 31 12-5-97 APPENDIX A CHANGE PARAM READ/ WHILE NUMBER PARAMET ER DESCRIPTION FC* MINIMUM M AXIMUM UNIT FORMAT LENGTH WRITE RUNNING Acceleration Time 2 0.01 3600 1 WORD Deceleration Time 2 0.01 3600 1 WORD Acceleration Time 3 0.01 3600 1 WORD Deceleration Time 3...
  • Page 32 APPENDIX A 12-5-97 PAGE 32 CHANGE PARAM READ/ WHILE NUM BER PARAM ETER DESCRIPT ION FC* MINIM UM MAXIM UM UNIT F ORMAT LENGTH WRITE RUNNING Pattern Operation (Mode Select) 1 WORD Pattern Operation (Stage 1) 6000 1 WORD Pattern Operation (Stage 2) 6000 1 WORD Pattern Operation (Stage 3)
  • Page 33 PAGE 33 12-5-97 APPENDIX A CHANGE PARAM READ/ WHILE NUMBER PARAMETER DESCRIPT ION FC* MINIMUM MAXIMUM UNIT F ORMAT LENGTH WRITE RUNNING Drive Torque Limit Setting 180,255 1 WORD Braking Torque Limit Setting 0,20 180,255 1 WORD Output Frequency -6000 6000 Pulses 1 WORD Output Current...

  • Page 34: Data Formats

    APPENDIX A 12-5-97 PAGE 34 Data Formats The Drive Parameters listed in the previous pages describe the "format" in which the data is presented. There are 17 different formats, all listed in this manual section. For further details beyond this manual, consult the user documentation provided with the drive.
  • Page 35 PAGE 35 12-5-97 APPENDIX A FORMAT 4 LOW WORD DCB AUT DOWN RT2 RT1 HLD REV HI GH WORD ABBREVIATION DEFINITIONS RUN DRIVE FORWARD RUN DRIVE REVERSE COAST STOP COMMAND FAULT RESET X1,X2,X3,RT1,RT2 SEE GEI-100211 INCREMENT SET FREQUENCY DOWN DECREMENT SET FREQUENCY LINE TO INVERTER TRANSITION SELECT 4-20mA FOR FREQ SETTING DC BRAKE COMMAND...
  • Page 36 APPENDIX A 12-5-97 PAGE 36 FORMAT 7 TIME SELECT BASE ACCELERATION / DECELERATION TIME DIRECTION TIME SELECT BASE ACCEL / DECEL TIME TIME 1 0.01S 1-999 0.01-9.99A TIME 2 0.1S 10.0-99.9A 100-999 TIME 3 1.0S 100-999A 100-999 TIME 4 100-600 1000-6000A FORMAT 8 DC Brake Applying...
  • Page 37 PAGE 37 12-5-97 APPENDIX A FORM AT 12 1 5 1 4 1 3 1 2 11 1 0 Y2 TERMINAL Y3 TERMINAL Y4 TERMINAL Y5 TERMINAL (0-FH) (0-FH) (0-FH) (0-FH) FORM AT 1 3 1 5 1 4 1 3 1 2 11 1 0 Y1 TERMINAL (0-FH) FORMAT 14...
  • Page 38 APPENDIX A 12-5-97 PAGE 38 FORMAT 16 Capacity (HP) FORMULA 30HP and below CURRENT = DATA / 100 40HP and above CURRENT = DATA / 10 FORM AT 1 7 Terminal Input High Resolution Fre quency (Run Command Input) Setting thru option card thru optio n card (See also P0) (See olso P1)
  • Page 39 Revision pages for Horner APG’s DeviceNet™ Option Board User Manual HE300DNT100, Fourth Edition Attached to this cover page is a revision for the Horner APG’s DeviceNet™ Option Board User Manual dated December 5, 1997, MAN0016-04. THESE REVISED REQUIREMENTS ARE NOW IN EFFECT.
  • Page 40 PAGE 9 12-16-97 CHAPTER 2: INSTALLATION Install the supplied plastic 1/2” standoff (A) in hole (A). Figure 2-2. Drive Mounting Holes and Connectors (left), Mounting Hardware (center, not to scale), and Option Card Location (right). Drive shown above is 1/2HP, viewed from the front. (REVISED) Install the HE300 option board.
  • Page 41 PAGE 13 12-16-97 CHAPTER 2: INSTALLATION Install the assembled board into the drive using the M3 x 5 screws and lock washers in the mounting holes (E). If you used the plastic standoff in the upper right hand corner of the board you may need to use one of the M3 x 5 screws from the HE300KIT399.

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