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Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, and that the reader is experienced with using CNC controls and commands.
Table of Contents INTRODUCTION ...............2 SERVICE................44 About This Machine ..........2 Adjusting Gibs............ 44 Full View Identification (Left) ......3 Adjusting X-, Y-, and Z- Ballscrew Backlash ... 45 Full View Identification (Right) ......4 Main Belt Tensioning ........45 Controls Identification (Left) .......
I N T R O D U C T I O N Model SB1063 For Machines Mfd. Since 5/19 About This Machine Foreword Capabilities "Most boys should learn a trade in order that This Milling Machine is built for any industrial they may become skilled workmen.
I N T R O D U C T I O N For Machines Mfd. Since 5/19 Model SB1063 Full View Identification (Left) Coolant Hose Control Box w/Flow Lever Support Arm Sliding Rotating Master Control Box Spindle Feed Motor and Stop Assembly...
I N T R O D U C T I O N Model SB1063 For Machines Mfd. Since 5/19 Full View Identification (Right) Machine Status Power Indicator Lights Drawbar Spindle Yellow Air Motor Motor Green Spindle Drive Belt Access Cover...
I N T R O D U C T I O N For Machines Mfd. Since 5/19 Model SB1063 Controls Identification (Left) Power Drawbar Electric Over Air Controls Spindle Brake Lever Headstock Tilt Bolt Ram Rotation Scale Figure 3. Left side controls.
I N T R O D U C T I O N Model SB1063 For Machines Mfd. Since 5/19 Controls Identification (Right) Belt Tension Adjustment Lever Spindle Speed Range Selector Machine Lifting Eye Removable Spindle Downfeed Lever Ram Slide Lock Lever...
I N T R O D U C T I O N For Machines Mfd. Since 5/19 Model SB1063 Control Panel Close-Up Identification For Training and CNC Operations, Refer to Included CD Fagor Manuals Figure 5. Control panel close-up details.
I N T R O D U C T I O N Model SB1063 For Machines Mfd. Since 5/19 Controls & Components USB Port Figure 6. Control panel close-up details. Controls & Components MAN (DRO) Button: Shuts down all servo-...
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I N T R O D U C T I O N For Machines Mfd. Since 5/19 Model SB1063 Yellow Green Figure 7. Controls and components.
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I N T R O D U C T I O N Model SB1063 For Machines Mfd. Since 5/19 Servo ON Button: Takes machine table axis Q. Machine Status Indicator Light: When out of Manual Mode and puts machine back...
I N T R O D U C T I O N For Machines Mfd. Since 5/19 Model SB1063 Model SB1063 12" x 58" CNC Knee Mill Product Dimensions Weight................................3814 lbs. Width (side-to-side) x Depth (front-to-back) x Height............. 124 x 105-1/2 x 93-1/2 in.
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I N T R O D U C T I O N Model SB1063 For Machines Mfd. Since 5/19 X-Axis Feed Horsepower............................... 1 HP Phase..............................3-Phase Amps................................5.1A Speed..............................3000 RPM Type................................Servo Power Transfer ..........................Belt Drive Bearings......................Shielded & Permanently Sealed Y-Axis Feed Horsepower...............................
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I N T R O D U C T I O N For Machines Mfd. Since 5/19 Model SB1063 Spindle Info Spindle Taper............................NT40 Number of Vertical Spindle Speeds..................Variable Speed Range of Vertical Spindle Speeds.................... 50 - 5000 RPM Quill Diameter.............................
S A F E T Y Model SB1063 For Machines Mfd. Since 5/19 Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
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S A F E T Y For Machines Mfd. Since 5/19 Model SB1063 Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to jewelry or long hair may get caught in adjust spindles, chucks, or any moving/...
S A F E T Y Model SB1063 For Machines Mfd. Since 5/19 Additional Milling Machine Safety You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with rotating cutter/spindle. You can be severely cut or have fingers amputated from contact with rotating cutters.
P R E P A R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Preparation Overview Required for Setup The purpose of the preparation overview is to The items listed below are required to help you gather your resources and the machine successfully set up and prepare this machine for for installation and operation.
P R E P A R A T I O N Model SB1063 For Machines Mfd. Since 5/19 Unpacking Description (see Figure 8) A. Tool Box ............1 B. Feed Lever (see For Manual Mode) ....1 This item was carefully packaged to prevent Closed-End Wrench 19/21mm .......
P R E P A R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Cleaning & Protecting Unpainted surfaces are coated at the factory with Many cleaning solvents are a heavy-duty rust preventative for protection toxic if inhaled. Minimize during shipment and storage.
P R E P A R A T I O N Model SB1063 For Machines Mfd. Since 5/19 Location Weight Load Refer to the Machine Specifications for the Physical Environment weight of your machine. Make sure that the Physical Environment...
P R E P A R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Lifting & Moving Verify that lifting eye is threaded completely into ram where all threads are engaged with casting. Attach lifting strap or chain to lifting eye This machine and its located on top of the ram;...
For Machines Mfd. Since 5/19 Leveling & Mounting Bolting to Concrete Floors To prevent the Model SB1063 from tipping Although not required, we recommend that and causing a crushing hazard when heavy you level your machine and mount it to the workpieces are mounted off-center, we strongly floor.
P R E P A R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Power Requirements Power Connection Make sure the incoming power source meets the requirements stated in Power Requirements. Electrocution or fire may occur if machine is...
P R E P A R A T I O N Model SB1063 For Machines Mfd. Since 5/19 Test Run Test Run the Mill Read and follow safety instructions at the After all preparation steps have been completed, beginning of this manual, take required...
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P R E P A R A T I O N For Machines Mfd. Since 5/19 Model SB1063 • Control panel screen will boot up then 13. Verify that machine goes into Manual DRO display main screen. Mode; flip plastic switch cover open and press MAN button (see Figure 15).
P R E P A R A T I O N Model SB1063 For Machines Mfd. Since 5/19 Inspections & 20. Press Manual Oil button (see Figure 30, Item B). The light should illuminate, oil pump heard, and oil distribution indicated at Adjustments ways.
O P E R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Operation Overview The purpose of this overview is to first provide Loose hair, clothing, or the machine operator with a minds-eye picture of jewelry could get caught the basic physical milling machine functions.
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O P E R A T I O N Model SB1063 For Machines Mfd. Since 5/19 Table Movement Table & Knee Locks Refer to Figures 17–18 for the locations of the The table is driven in the X-, Y-, and Z-axes locks used to secure the table in place.
O P E R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Headstock Movement Tilting Head DISCONNECT MILL FROM POWER! The mill head tilts 45° forward and back, and rotates 90° left and right, as shown in Figures Loosen the three tilt lock bolts on the right 19–21.
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O P E R A T I O N Model SB1063 For Machines Mfd. Since 5/19 Rotating Head Tramming Spindle DISCONNECT MILL FROM POWER! When your operation requires that the spindle axis be precisely perpendicular to the table, you Loosen four rotation lock bolts on face of must tram or square the spindle with the table to head shown in Figure 22.
O P E R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Ram Movement Always lock ram firmly in place after moving The ram travels forward and backward 20" and it. Unexpected movement of ram and head rotates horizontally 320°...
O P E R A T I O N Model SB1063 For Machines Mfd. Since 5/19 Downfeed Control Auto-Downfeed System Spindle downfeed movement is controlled by When the machine is set to the CNC mode, toggling from CNC mode to Manual mode.
O P E R A T I O N For Machines Mfd. Since 5/19 Model SB1063 Changing Tooling Unloading Tooling Items Needed The mill is equipped with an NT40 spindle taper Rag ................1 and a ⁄ "-11 x 25 ⁄...
M A I N T E N A N C E Model SB1063 For Machines Mfd. Since 5/19 Maintenance Schedule Before Beginning Operations • Make sure the electric box door is closed and properly latched. • Check the coolant reservoir in the base. Fill it or clean it out if necessary.
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M A I N T E N A N C E For Machines Mfd. Since 5/19 Model SB1063 -35-...
M A I N T E N A N C E Model SB1063 For Machines Mfd. Since 5/19 Cleaning Lubrication Regular cleaning is one of the most important The mill has numerous moving metal-to- steps in taking good care of this machine. In...
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M A I N T E N A N C E For Machines Mfd. Since 5/19 Model SB1063 CESH Electric Lubricator Air Regulator, Filter, Lubricator Required Oil Viscosity ..32-68cSt at 40 Deg. C Required Oil Viscosity ..32-68cSt at 40 Deg. C Lubricant Type ......
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M A I N T E N A N C E Model SB1063 For Machines Mfd. Since 5/19 Speed Range Bearing Sleeve K. Control Box Assembly Regulator, Filter, Lubricator Assembly Lubricant Type ..South Bend SB1365 Way Oil Drawbar Motor...
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M A I N T E N A N C E For Machines Mfd. Since 5/19 Model SB1063 Quill Headstock Rack & Pinion Gear Lubricant Type ..South Bend SB1365 Way Oil The interaction between the cast iron surfaces of...
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M A I N T E N A N C E Model SB1063 For Machines Mfd. Since 5/19 Air Filters Working from outside of the electrical cabi- net (see Figure 41), use a vacuum nozzle to The mill has numerous electrical components remove collected dust from inlet vent filters.
M A I N T E N A N C E For Machines Mfd. Since 5/19 Model SB1063 Coolant Reservoir Checking Coolant Level Clean away debris and grime from coolant Hazards drain screen on base of mill (see Figure 42), and verify that screen is slightly submerged.
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M A I N T E N A N C E Model SB1063 For Machines Mfd. Since 5/19 Changing Coolant Place shallow catch pan under rear drain plug (see Figure 44) and remove plug. Tools Needed Cleaning Solution ........As Reqd.
M A I N T E N A N C E For Machines Mfd. Since 5/19 Model SB1063 Machine Storage Tip: If mill will be out of service for less than a year, use way oil or good grade of medium-...
S E R V I C E Model SB1063 For Machines Mfd. Since 5/19 Adjusting Gibs Gibs are tapered lengths of metal between two sliding surfaces. Gibs control the gap between these surfaces and how accurately they slide. Correctly adjusting the gibs is critical to producing good milling results.
S E R V I C E For Machines Mfd. Since 5/19 Model SB1063 Adjusting X-, Y-, and Re-tighten motor mount cap screws. If it has been a long period of time and belt Z- Ballscrew Backlash has not been inspected, or it is suspected...
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S E R V I C E Model SB1063 For Machines Mfd. Since 5/19 While holding handwheel locked with shaft, Remove six cover screws and cover. remove shaft nut shown in Figure 50. Loosen three motor mount cap screws (see Figure 52).
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S E R V I C E For Machines Mfd. Since 5/19 Model SB1063 Y-Axis Belt Tools Needed Hex Wrench 2.5mm ..........1 Hex Wrench 3mm ..........1 Hex Wrench 5mm ..........1 Wrench 19mm ............1 To tension or replace belt:...
TROU B LESHOOTI NG Model SB1063 For Machines Mfd. Since 5/19 If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause...
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TROU B LESHOOTI NG For Machines Mfd. Since 5/19 Model SB1063 Symptom Possible Cause Possible Solution Workpiece chatters Table/saddle/knee locks not tight. Tighten all locks on mill that are not associated or vibrates during with necessary table movement for the operation.
E L E C T R I C A L Model SB1063 For Machines Mfd. Since 5/19 Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on the machine.
E L E C T R I C A L For Machines Mfd. Since 5/19 Model SB1063 Wiring Overview Electrical Cabinet (Refer to Factory Power Supply Wiring Schematics on 220 VAC Connection Page 86) (Page 53) 3-PH Work Lamp (Page 61)
E L E C T R I C A L Model SB1063 For Machines Mfd. Since 5/19 Wiring Visual Index Machine Mode Spindle Motor Drawbar Control Indicator Lamp (Page 53) (Page 53) (Page 55) Spindle Brake (Page 53) Auto Oiler...
E L E C T R I C A L For Machines Mfd. Since 5/19 Model SB1063 General Component Wiring Figure 58. Master power switch (QS1). Machine Electrical Box Master Power Switch (QS1) Incoming 220V Three-Phase Power (Phase Converter Not Allowed) Figure 57.
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E L E C T R I C A L Model SB1063 For Machines Mfd. Since 5/19 upper electrical panel wiring General Component Wiring (Cont.) Control Panel Switch Box (as seen from behind) Coolant Work Table (See Figure 59) Pump...
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E L E C T R I C A L For Machines Mfd. Since 5/19 Model SB1063 General Component Wiring (Cont.) Figure 61. X-Axis limit switch (LS1). Figure 62. Y-Axis limit switch (LS2). Table Y-Axis Home Table X-Axis Home Limit Switch (LS1)
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E L E C T R I C A L Model SB1063 For Machines Mfd. Since 5/19 General Component Wiring (Cont.) (See Figure 65) Spindle Brake Switch (LS7) Spindle Motor (M3) Moujen Electric Co. 220VAC 3PH MJ2-1701 15A/250VAC (See Figure 64) Ground Figure 64.
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E L E C T R I C A L For Machines Mfd. Since 5/19 Model SB1063 General Component Wiring (Cont.) Z-Axis Table Motor (M2) 220VAC 3-PH Ground To Electrical Figure 67. Z-axis motor wiring (220V) (M2). Cabinet (see Figure 57)
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E L E C T R I C A L Model SB1063 For Machines Mfd. Since 5/19 General Component Wiring (Cont.) Up Knee Limit Switch (LS10) Moujen Ele. Co. MJ2-1308 15A/250V To Electrical Cabinet Down Knee (see Figure 57) Limit Switch (LS9) Moujen Ele.
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E L E C T R I C A L For Machines Mfd. Since 5/19 Model SB1063 General Component Wiring (Cont.) Spindle Ballscrew Compartment Z-Axis Negative Limit Switch (LS5) Z-Axis Home Limit Switch (LS3) I 72 Z-Axis Positive Limit Switch...
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E L E C T R I C A L Model SB1063 For Machines Mfd. Since 5/19 General Component Wiring (Cont.) Fuse Main 4A-250VAC 5 X 20 MM Electrical Box Electric Over Air Drawbar Lubricator Control Unit (SOL.1) 24 VAC Figure 73.
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E L E C T R I C A L For Machines Mfd. Since 5/19 Model SB1063 General Component Wiring (Cont.) Machine Mode Indicator Lamp Electrical Cabinet Fagor Control Panel Box Figure 75. Machine mode indicator light. Figure 76. Machine mode indicator light pigtail.
P A R T S Model SB1063 For Machines Mfd. Since 5/19 Headstock -86-...
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P A R T S For Machines Mfd. Since 5/19 Model SB1063 Headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB10630001A LEVER HANDLE AND HUB ASSEMBLY PSB10630050 FEED REVERSE GEAR PSB10630001 BALL KNOB 3/8-16 PSB10630051 FEED REVERSE CLUTCH...
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P A R T S Model SB1063 For Machines Mfd. Since 5/19 Headstock Parts List, continued REF PART # DESCRIPTION REF PART # DESCRIPTION PSB10630101 HEX NUT M4-0.7 PSB10630111 FIXED HANDLE PSB10630102 SET SCREW M4-.7 X 16 PSB10630112 KNURLED SLEEVE...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Quill & Spindle Feed 219A NOTE: Items shown are for reference purposes and all parts may not be available as single items. 207A 275 276 -89-...
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P A R T S Model SB1063 For Machines Mfd. Since 5/19 Quill & Spindle Feed Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB10630201 SPINDLE NT40 PSB10630237 CAP SCREW M5-.8 X10 202 PSB10630202 LOCK LUG 238 PSB10630238...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Gearbox 307A Reference View 302A NOTE: Items shown are for reference purposes and all parts may not be available as single items. -91-...
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P A R T S Model SB1063 For Machines Mfd. Since 5/19 Gearbox Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB10630301 KEY 8 X 8 X 15 RE 326 PSB10630326 BULL GEAR PINION BEARING CAP 302A PSB10630302A SPINDLE GEAR HUB ASSEMBLY...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Belt Housing 424 423 Reference View NOTE: Items shown are for reference purposes and all parts may not be available as single items. -93-...
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P A R T S Model SB1063 For Machines Mfd. Since 5/19 Belt Housing Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB10630401 BUTTON HD CAP SCR M4-.7 X 6 433 PSB10630433 SPINDLE TIMIMG PULLEY 402 PSB10630402 MOTOR FAN COVER...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Reference View NOTE: Items shown are for reference purposes and all parts may not be available as single items. REF PART # DESCRIPTION REF PART # DESCRIPTION PSB10630501 CAP SCREW M8-1.25 X 25...
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P A R T S Model SB1063 For Machines Mfd. Since 5/19 Column, Knee & Saddle -96-...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Column, Knee & Saddle Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 601 PSB10630601 COLUMN 648 PSB10630648 ELEVATION CRANK 602 PSB10630602 COOLANT RESERVOIR COVER 649 PSB10630649...
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P A R T S Model SB1063 For Machines Mfd. Since 5/19 Table -98-...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PSB10630701 HEX NUT 1/2-20 PSB10630734 RUBBER TABLE T-SLOT PLUG 702 PSB10630702 HANDWHEEL TYPE-3 W/HANDLE PSB10630735 LONGITUDINAL BALLSCREW...
P A R T S Model SB1063 For Machines Mfd. Since 5/19 Lubrication System and Parts List Spindle Ball Screw Left View Oil Distributor NOTE: Metal and plastic oil lines are eld-repaired items that use standard automotive grade materials and ttings.
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Coolant System TYPICAL VIEW NOTE: Items shown are for reference purposes and all parts may not be available as single items. REF PART # DESCRIPTION REF PART #...
P A R T S Model SB1063 For Machines Mfd. Since 5/19 Main Electrical Box 1005 1003 1004 1000 1001 1002 1039 1042 1040 1038 1045 1041 1044 1046 1036 1043 1006 1007 1008 1009 Located Behind 1007 1024 1011...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Electrical Control Box (Internal) 1064 1066 1068 1067 1065 1060 1061 1062 1063 1083 1069 1069 1066 1074 1073 1076 1072 1070 1075 1071 NOTE: Non digital data cables are field-repaired items that use standard copper wire and crimp-type terminals.
P A R T S Model SB1063 For Machines Mfd. Since 5/19 Electrical Control Box (External) 1082 1082 1094 1081 1080 1085 1086 1087 1079 1088 1090 1089 1091 1087 1092 1093 1084 1077 1078 -104-...
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P A R T S For Machines Mfd. Since 5/19 Model SB1063 Electrical Box & Control Panel Parts List Note: The alpha-numeric equipment number in shown in [brackets] below directly link electrical part number to the exact elec- trical part shown on the wiring schematics in this manual.
P A R T S Model SB1063 For Machines Mfd. Since 5/19 Accessories 1101 1106 1107 1104 1103 1105 1102 REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 PSB10631101 TOOL BOX 1105 PSB10631105 WRENCH 19 X 21 CLOSED ENDS...
P A R T S For Machines Mfd. Since 5/19 Model SB1063 Machine Labels (Left) 1218 1217 1218 1202 1211 1223 1218 1218 1063 1218 1218 1218 1218 1213 1206 1212 1218 1218 1218 The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury.
P A R T S Model SB1063 For Machines Mfd. Since 5/19 Machine Labels (Right) 1201 1209 1204 1210 1219 1203 1222 1216 1215 1214 1218 REF PART # DESCRIPTION REF PART # DESCRIPTION 1201 PSB10631201 ENTANGLEMENT LABEL 1213 PSB10631213...
W A R R A N T Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance.
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W A R R A N T Y Printed In Taiwan #CR20350...
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