Summary of Contents for Robot System Products STC250
- Page 1 Product Manual m0403 Swivel tool changer STC250 M0620-1 Tool changers | Swivels | Swivel tool changers | Grippers | Hose packages | Valve units | Tool systems...
- Page 2 M0620-1 ver 2.8...
- Page 3 Robot System Products AB. Robot System Products AB assumes no responsibility for errors that may occur in this document. Robot System Products AB bears no responsibility for damage that is incurred by the use of this document, or the software or hardware described in this document.
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Page 4: Table Of Contents
2.1 Description of swivel with tool changers and tool attachments ........9 2.1.1 Coordinate System Definition ................... 10 2.1.2 Swivel tool changer STC250-6. Article no: P6413 ............11 2.1.3 Tool attachment TA250-8. Article no: P6417 ..............12 2.1.4 Square Tool Attachment TA250-8. Article no: P6474 ............13 2.1.5 Swivel tool changer STC250-6E. - Page 5 4 MAINTENANCE AND SERVICE ................29 4.1 Maintenance chart ....................29 4.1.1 Required products ......................29 4.1.2 Recommended tools for maintenance ................30 4.1.3 Wear parts ........................30 4.1.4 Activities and intervals ...................... 30 4.1.5 Activities and intervals on tool attachment ............... 31 4.2 Visual inspection ......................
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Page 6: Introduction
TrueConnect™ tool changing mechanism with our swivel technology, combining the best out of two technologies. Robot System Products’ product lines are available for all major robot brands and come with complete documentation. 3D-models for simulation are available for download at: www.rsp.eu.com. -
Page 7: Safety
The products are all prepared for CE-certification. The user of the Robot System Products swivel tool changer is responsible that law and directives applicable in respective countries, with regards to safety, are followed. The user is also responsible to guarantee that all safety devices are installed correctly. -
Page 8: Description Of Rsp Swivel Tool Changer
1.2 Description of RSP swivel tool changer The Robot System Products’ swivel tool changer integrates the advantages of swivels and tool changers into one single product maximizing the flexibility and productivity of the robot. Our tool changer technology enables robots to handle and switch between multiple tools. The principle behind the patented looking device TrueConnect™... -
Page 9: Technical Specifications
’E’. The swivel tool changer STC250-6 and STC250-6E cannot transport fluids. The spring loaded signal pins of STC250-6E are placed and protected along a circle close to the centre of the swivel tool changer. The signal pins are not in connection until at the very end of the docking cycle when the tool attachment is already properly aligned. -
Page 10: Coordinate System Definition
2.1.1 Coordinate System Definition A swivel tool changer adds load to the robot. If the arm and tool loads are not stated correctly during programming the behaviour of the robot and the wear of the equipment will be affected. Information about weight and centre of gravity can, in accordance with the co-ordinate system stated below, be found in the technical specification tables of the swivel tool changers. -
Page 11: Swivel Tool Changer Stc250-6. Article No: P6413
2.1.2 Swivel tool changer STC250-6. Article no: P6413 Swivel tool changer STC250-6 transfers 6 pneumatic channels to the tool attachment. To be used together with P6417 or P6474. Technical data Working temperature +10°C - +60°C Bolt pattern ISO 9409-1 125-6-M10... -
Page 12: Tool Attachment Ta250-8. Article No: P6417
2.1.3 Tool attachment TA250-8. Article no: P6417 Tool attachment TA 250-8 transfers 8 pneumatic channels to the tool. To be used together with P6413. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-125-6-M10 Weight 2.7 kg Maximum tool load Fz (static) ±2 000 N (M10-screws) Mx/My (dynamic) -
Page 13: Square Tool Attachment Ta250-8. Article No: P6474
2.1.4 Square Tool Attachment TA250-8. Article no: P6474 Square Tool Attachment TA 250-8 transfers 8 pneumatic channels to the tool and gives together with option P6472 a stable tool stand for easy tool changing. To be used together with P6413. Technical data +10°C−+60°C Working temperature... -
Page 14: Swivel Tool Changer Stc250-6E. Article No: P6414
2.1.5 Swivel tool changer STC250-6E. Article no: P6414 Swivel tool changer STC250-6E transfers 6 pneumatic channels and 16 electrical signals to the tool attachment. To be used together with P6418, P6431 or P6473. Technical data Working temperature +10°C - +60°C... -
Page 15: Tool Attachment Ta250-8E. Article No: P6418
2.1.6 Tool attachment TA250-8E. Article no: P6418 Tool attachment TA 250-8E transfers 8 pneumatic channels and 18 electrical signals to the tool. To be used together with P6414. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-125-6-M10 Weight 2.7 kg Maximum tool load Fz (static) ±2 000 N (M10-screws) -
Page 16: Tool Attachment Ta250-8E. Article No: P6431
2.1.7 Tool attachment TA250-8E. Article no: P6431 Tool attachment TA 250-8E transfers 8 pneumatic channels and 18 electrical signals to the tool. To be used together with P6414. Technical data +10°C−+60°C Working temperature Bolt pattern ISO9409-1-125-6-M10 Weight 2.8 kg Maximum tool load Fz (static) ±2 000 N (M10-screws) -
Page 17: Square Tool Attachment, Ta250-8E. Article No: P6473
2.1.8 Square Tool Attachment, TA250-8E. Article no: P6473 Square Tool Attachment TA 250-8E transfers 8 pneumatic channels and 18 electrical signals to the tool and gives together with option P6472 a stable tool stand for easy tool changing. To be used together with P6414. -
Page 18: Pneumatic Diagram
2.1.9 Pneumatic diagram M0620-1 ver 2.8... -
Page 19: Circuit Diagram E0196-004 For P6414
2.1.10 Circuit diagram E0196-004 for P6414 M0620-1 ver 2.8... -
Page 20: Circuit Diagram E0196-002 For P6418
2.1.11 Circuit diagram E0196-002 for P6418 M0620-1 ver 2.8... -
Page 21: Circuit Diagram E0196-009 For P6431 And P6473
2.1.12 Circuit diagram E0196-009 for P6431 and P6473 M0620-1 ver 2.8... -
Page 22: Options For Swivel Tool Changer And Tool Attachment
2.2 Options for swivel tool changer and tool attachment 2.2.1 Robot adaptation kit An adaptation kit/rotation stop is mandatory and prohibits the swivel tool changer to rotate in relation to the robot. Dependent on robot model alternative rotation stops are required, which are available from RSP. -
Page 23: Tool Stand Kit. Article No: P6472
2.2.2 Tool stand kit. Article no: P6472 This tool stand kit gives, mounted on a stand, gives in combination with square tool attachments P6474 or P6473 a robust tool stand for easy tool changing. Technical data Weight 1.2 kg Maximum load 250 kg 2.2.3 Limitation of Robot movements There can be some limitations on the movement of axis 5 for some robot models. -
Page 24: Installation
3 INSTALLATION 3.1 Tightening torques Tightening torques for mounting (screw class 8.8) Dimension Torque 3 Nm 6 Nm 10 Nm 24 Nm 47 Nm 82 Nm 200 Nm 3.2 Recommended tools for installation Tools Applications Complete set of Allen keys For dismounting and mounting. -
Page 25: Installation Of Swivel Tool Changer On Robot
Connect air Connect the air hoses according to markings (see section 2.1.9). Connect signal contact 23P Souriau. Connect signal cable (STC250-6E only) Unlock the circuit breaker and switch Power on the power on. M0620-1 ver 2.8... -
Page 26: Installation Of Tool Attachment On Tool
3.4 Installation of tool attachment on tool Action Note Safety Read the safety section 1.1. Mount guide pins Press the two guide pins into the corresponding holes on the tool. Fit tool attachment Lift and fit the tool attachment, using the guide pins, into its appropriate guide holes. -
Page 27: Manual Unlocking Of Swivel Tool Changer
3.5 Manual unlocking of swivel tool changer Action Note Safety Read the safety section 1.1. Park the tool Park the tool on a tool stand or table. NOTE! Make sure that the tool attachment and tool are fully supported by a tool stand or table. -
Page 28: Hints
3.6 Hints 3.6.1 Programming The following will ensure a correct docking position. Action Attach a spare tool attachment to the swivel tool changer. Position a spare tool attachment above the tool attachment that is mounted on the tool. The right position is found when the tool attachments are parallel, centered and engraved arrows are on the same line. -
Page 29: Maintenance And Service
4 MAINTENANCE AND SERVICE 4.1 Maintenance chart The swivel tool changers and the tool attachments must be maintained regularly to ensure proper function. The specified intervals are approximate and valid under normal conditions. Under extreme conditions, such as dirty environments or extreme robot movements, the intervals should be shortened. -
Page 30: Recommended Tools For Maintenance
4.1.2 Recommended tools for maintenance Tools Applications Complete set of Allen keys For dismounting and mounting. Pair of pliers For dismounting the signal pins. Flat-head screwdriver For removing the air sealings. Torque wrench For all socket head cap screws 4.1.3 Wear parts Wear parts should be replaced before considerable damage occurs. -
Page 31: Activities And Intervals On Tool Attachment
Check Note Air connections Not damaged or dirty Air sealings No wear, not damaged or dirty Electrical connection (STC250-6E only) Not damaged or dirty Signal pins (STC250-6E only) No wear, not damaged or dirty Locking balls Greased, not dirty All parts No wear, not damaged or dirty 4.2.2 Inspection of the tool attachment... -
Page 32: Cleaning
(Molykote BR2Plus) on the locking balls. NOTE! It is important that this is done or there might else be a risk that the tool attachment jams. Clean signal pins (STC250-6E only Clean only the contact surfaces! NOTE! Avoid cleaning solvent in the spring housing. -
Page 33: Cleaning Of Tool Attachment
4.3.2 Cleaning of tool attachment Action Note Clean grooves Wipe the grooves for the locking balls and the contact surfaces of the air sealings with a cloth. Clean contact surfaces of air sealings Wipe the contact surfaces of the air sealings with a cloth. Clean contact surfaces (TA250-8E only) Wipe the signal contact surface with a cloth. -
Page 34: Replacement Of Swivel Tool Changer
Pneumatic air off NOTE! The pressure in the pneumatic system must be released before dismounting begins. Release contact (STC250-6E only) Release signal contact 23P Souriau 8P. NOTE! Handle the contact with care, as it is sensitive to mechanical damage. Make sure that no dirt enters the contacts. - Page 35 Remove screws Remove the screws holding the swivel tool changer to the robot flange. WARNING! The swivel tool changer is heavy and may cause damage if dropped. NOTE! Be careful not to damage the signal pins at the tool side of the swivel tool changer.
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Page 36: Replacement Of Wear Parts
4.5 Replacement of wear parts 4.5.1 Replacement of air sealings Action Note Remove air sealings Remove the air sealings with a screw driver. NOTE! There are totally 8 air sealings. Clean sealing holes Wipe clean the sealing holes. Remove all remaining parts of the sealing. -
Page 37: Replacement Of Signal Pins (Stc-2508E Only)
RSP personnel. Please contact us for a quotation. The 5 year swivel tool changer service at Robot System Products includes inspection and cleaning of the full unit, replacement of all wear parts including sealings and signal pins. -
Page 38: Spare Parts
5 SPARE PARTS 5.1 Part list for swivel tool changer P6413 and P6414 Item Description Part number Wear part Locking screw M10x160 MC6S 10X160 Spring loaded signal pins (P6414 only) I0042 Air sealing 63550006-462 O-ring I0257 M0620-1 ver 2.8... -
Page 39: Part List For Tool Attachment P6417 And P6418
5.2 Part list for tool attachment P6417 and P6418 Item Description Part number Wear part Connector (TA250-8E only) A0196-035 Connection plate (TA250-8E only) P6476 Screw MFT M3x16 5.3 Part list for tool attachment P6431 Item Description Part number Wear part Free end cable I0782 Connection plate... -
Page 40: Part List For Square Tool Attachment P6473 And P6474
5.4 Part list for square tool attachment P6473 and P6474 Item Description Part number Wear part Connection plate (TA250-8E only) AO178-473 O-ring I0298 O-ring I0173 Screw MFX M3x8 Screw MC6S M6x25 M0620-1 ver 2.8... -
Page 41: Disposal And Recycling
6 DISPOSAL AND RECYCLING Taking care of spent equipment Used equipment must be taken care of in an environmentally-friendly way. When disposed of, a major share of the material, or its energy content, can be recycled. The quantities possible to recycle vary depending on technical resources and practises in respective country. - Page 42 M0620-1 ver 2.8...
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