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Sure Power 3104 Installation Instructions Manual

300a integrated solenoid and control module for 14v systems
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PROPRIETARY
THIS DRAWING IS THE PROPERTY OF SURE POWER INC. and shall not be
copied, reproduced, lent, or disposed of, nor used for any purpose other than
that for which it is specifically provided without the written permission of
SURE POWER INC.
INTERCONNECT/CONTROLLER
REV ECO
001 3875 PRODUCTION RELEASE
002 3949 ADD TERMINAL LABEL TO PART
003 4783 ADD DIMENSION TOLERANCES
004 4787
ADD HEATSHRINK TO TERMINAL POST 7/7/06
005 4907
Connect 12V Alarm to Battery + Side
006 5343
Add Disconnect Voltage (V
3104
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES [MM]
TOLERANCES ARE: .XX
± .03
[X.X
± 0.8
.XXX
±
[X.XX
±
INTERPRET GEOMETRIC DIMENSIONS AND
TOLERANCING PER ASME Y14.5-1994
DRAWINGS IN THIS DOCUMENT ARE NOT TO SCALE
APPROVALS
DATE
DRAWN
JZD
12/4/08
PROJECT ENGR
ENGR MANAGER
SALES/MRKTG
REVISIONS
DESCRIPTION
) Note
DCON
]
]
TITLE
MODEL NO: 3104
INTERCONNECT CONTROLLER
12V,300A
SPECIFICATION OUTLINE
SIZE
CAGE CODE NO.
DRAWING NO.
3104
A
55156
SCALE: NONE FILE:
3104-006
DATE
BY
6/19/03 BF
11/19/03 BF
6/15/06 BF
BF
4/18/07 JT
12/10/08 JT
REV
006
SHEET
OF
1
12
F04-019-006

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Summary of Contents for Sure Power 3104

  • Page 1 DRAWN 12/4/08 PROPRIETARY SPECIFICATION OUTLINE PROJECT ENGR THIS DRAWING IS THE PROPERTY OF SURE POWER INC. and shall not be SIZE CAGE CODE NO. DRAWING NO. copied, reproduced, lent, or disposed of, nor used for any purpose other than 3104...
  • Page 2 OVERVIEW The 3104 is a 300A integrated solenoid and control module for 14V systems. The unit features a bi-stable solenoid that can remain open or closed without a coil current draw. The unit can be utilized in four different modes of operation based on settings of jumpers external to the unit.

  • Page 3: Unit Connections

    LED output - Pin F TITLE This is the LED drive output. This output indicates the status of the MODEL NO: 3104 unit. This output is a 20mA ± 5mA current source. The LED is INTERCONNECT CONTROLLER powered when the solenoid is open and off when the solenoid is 12V,300A closed.

  • Page 4: Functional Description

    Lockout input is grounded, the solenoid will close if it is open and will not open for TITLE either low voltage or a ground signal on the Switch input. If the unit was placed in MODEL NO: 3104 MANUAL MODE before grounding the lockout pin, the 75-second delay must INTERCONNECT CONTROLLER timeout before lockout mode takes precedence.

  • Page 5: Mechanical Specifications

    Once the short is removed, the ISW input can be utilized to put the relay in its intended state. MECHANICAL SPECIFICATIONS: Weight: 1.6 LBS (0.74Kg) M10 Lug Installation Torque: 112.5 In-lbs, 12.71N-m TITLE MODEL NO: 3104 INTERCONNECT CONTROLLER 12V,300A SPECIFICATION OUTLINE SIZE CAGE CODE NO.

  • Page 6: Environmental Specifications

    S,MAXO Rupture current 3000 Current above which solenoid may explode. S,RUPT Electrical Isolation V AC All terminals together with respect to ground. TITLE MODEL NO: 3104 INTERCONNECT CONTROLLER 12V,300A SPECIFICATION OUTLINE SIZE CAGE CODE NO. DRAWING NO. 3104 55156 SHEET...

  • Page 7: Electrical Characteristics

    On models with suffix numbers, the suffix Disconnect Voltage: 12.5 12.7 13.0 DCON specifies the disconnect voltage, e.g. 3104-125 has a 12.5V disconnect voltage. Connect Voltage 12 to 14 9 to 16 CONR Factory and Customer set range Adjust Range -0.3...
  • Page 8 Error Mode 1 voltage Voltage across solenoid to enter error mode 2. ERR2 Error Mode 1 flash rate EFLSH1 Error Mode 2 flash rate EFLSH2 TITLE MODEL NO: 3104 INTERCONNECT CONTROLLER 12V,300A SPECIFICATION OUTLINE SIZE CAGE CODE NO. DRAWING NO. 3104...

  • Page 9: Electromagnetic Compatibility

    (Solenoid is not current limited. Connecting battery banks of opposite polarity will damage solenoid). Solenoid drive lines, LED output and ALRM outputs are protected from continuous shorts to ground. Jumper inputs, ISW, and LOCK inputs are protected from connection to battery inputs. TITLE MODEL NO: 3104 INTERCONNECT CONTROLLER 12V,300A SPECIFICATION OUTLINE SIZE CAGE CODE NO.
  • Page 10 REVISIONS REV ECO DESCRIPTION DATE - SEE SHEET 1- TITLE MODEL NO: 3104 INTERCONNECT CONTROLLER 12V,300A SPECIFICATION OUTLINE SIZE CAGE CODE NO. DRAWING NO. 3104 55156 SHEET SCALE: NONE FILE: 3104-006 F04-019-006...
  • Page 11 STRT SPST N.O. MOMENTARY CLOSE TO TOGGLE SBAT ABAT INDICATOR START START LOADS LOADS ISOLATOR PLUS INTERCONNECT APPLICATION TITLE MODEL NO: 3104 INTERCONNECT CONTROLLER 12V,300A SPECIFICATION OUTLINE SIZE CAGE CODE NO. DRAWING NO. 3104 55156 SHEET SCALE: NONE FILE: 3104-006...
  • Page 12 (2.53 [64.3]) (.28 [7.1]) 1.180 [29.97] 3.25 [82.6] 3.63 [92.2] 3.56 [90.4] NOTE: Connection diagram is oriented as facing relay side on unit. TITLE MODEL NO: 3104 INTERCONNECT CONTROLLER 12V,300A SPECIFICATION OUTLINE SIZE CAGE CODE NO. DRAWING NO. 3104 55156...

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