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SPM
Well Service Pumps & Flow Control Products
SafeEdge™ Automated Relief Vale Control (ARC) System
Operation Instruction and Service Manual
Copyright © 2019, S.P.M. Flow Control, Inc.. All rights reserved. S.P.M. Flow Control, Inc. is the owner of the copyright and all confidential information in
this document, which must not be copied in whole or in part, in any form or by any means, and the information in it must not be used for any purpose
other than the specific purpose for which it has been provided without the prior written consent of the copyright owner. SPM, SAFETY IRON, SAFETY
HAMMER, SUR-DROP, DESTINY, STAMPEDE, DURALAST and GLADIATOR are trademarks and/or registered trademarks of S.P.M. Flow Control,
Inc.. WEIR and WEIR (logo) are trademarks and/or registered trademarks of Weir Engineering Services Limited. Certain features of some of the products
disclosed in this document may be protected worldwide by patents pending and registered in the name of S.P.M. Flow Control, Inc..
Document P/N:
2A44778_SVC_MNL
Release Date:
07/29/2019
Revision:
1.0
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Table of Contents
Summary of Contents for Weir SPM SafeEdge ARC System
- Page 1 HAMMER, SUR-DROP, DESTINY, STAMPEDE, DURALAST and GLADIATOR are trademarks and/or registered trademarks of S.P.M. Flow Control, Inc.. WEIR and WEIR (logo) are trademarks and/or registered trademarks of Weir Engineering Services Limited. Certain features of some of the products disclosed in this document may be protected worldwide by patents pending and registered in the name of S.P.M. Flow Control, Inc..
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Page 2: Spm ® Product Safety Guide
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: ® PRODUCT SAFETY GUIDE WARNING: IMPORTANT SAFETY INFORMATION ENCLOSED. READ THIS OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL BEFORE OPERATING PRODUCT. WARNING: THIS INFORMATION MUST BE AVAILABLE TO ALL PERSONNEL THAT WILL OPERATE AND MAINTAIN EQUIPMENT. FAILURE TO READ, UNDERSTAND AND FOLLOW THE OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL COULD RESULT IN SERIOUS BODILY INJURY, DEATH, OR PROPERTY DAMAGE. - Page 3 1. The modifications to or unauthorized repair of any part of a SPM product, or use of components not qualified by Weir Oil & Gas , can lead to damage to or failure of equipment and SERIOUS BODILY INJURY OR DEATH! ®...
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Page 4: Table Of Contents
3.3 T ....................................... 15 SECTION IV: ADVANCED CONFIGURATION ..........................16 4.1 A .................................. 16 DMINISTRATOR 4.1.1 Management ..................................... 16 4.1.2 Weir ......................................17 4.2 C ..............................17 HANGING CCOUNT ASSWORD 4.3 S ......................................18 CALING ... -
Page 5: Section I: Definitions
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: SECTION I: Definitions 1.1 System Components – Suitcase Combination of the control system, local interface, physical controls, and router. These components are enclosed in a Pelican Case with a 70-pin DRC to connect to the Valve boxes. Satellite Antenna Manual Dump Valve Switches Main Power Switch... -
Page 6: System Terminology
Calibration Switch Relief Valve – Weir SPM's Emergency Back Pressure Relief Valve provides over-pressure protection for reciprocating pumps, treating lines, pressure vessels, and other equipment operating under high-pressure, high-flow conditions. Compact and simple to operate, the valve is direct acting, relying on the system's hydraulic pressure to overcome a preset nitrogen gas force to relieve. -
Page 7: Section Ii: Operation
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: SECTION II: Operation Prior to operation, the user enters a Pop-Off Set point and a Reset Pressure. The Pop-Off Set point is the highest pressure that the system will allow before actuating the relief system. If the wellhead pressure exceeds this value, the N Relief Valve vents and relieves pressure in the line until the reset conditions are met. -
Page 8: User Manual
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 2.2 User Manual The system contains a local copy of this operator’s manual that can be found under the log in section shown below. 2.3 Operator Controls The interface for controlling and viewing the system is a web page hosted by the controller. Any device with a web browser that is connected to the controller via Wi-Fi or Ethernet can access the interface. -
Page 9: Keypad-Entered Fields
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 2.3.1 Keypad-entered Fields Clicking or pressing in a text box launches a keypad or keyboard for user input. The previous value is loaded as the default so that clicking outside of the keypad or clicking Accept without entering anything will cancel the action and close the keypad. To apply a new value, type it in with the keypad and click Accept. -
Page 10: Gauges
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 2.4 Gauges 2.4.1 Wellhead Pressure The wellhead pressure gauge has three indicator bands: red, yellow, and green. The green band is the region between 0 psi and the Reset Pressure. The yellow band is between the Reset Pressure and the Pop-Off Setpoint. The red band indicates the pop-off zone. -
Page 11: Warnings
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 2.5.4 Warnings The red text beneath the Pop-Off Active indicator is the list of current warnings for this valve. Warnings include improper configuration of the system (e.g. disconnected sensors or low bottle pressure). 2.6 Logging Log files are listed on the Log Files tab in the web interface. -
Page 12: Constant Logging
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 2.6.2 Constant Logging While on, the system continuously records data at 1 sample per second. Log files are stored on the SD card in the controller. A new log file is generated at startup, noon, and midnight so that each file contains a maximum of 12 hours of data. Once a file is closed, it is compressed and archived on the SD card. -
Page 13: Managing Files
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: Remote Files can be downloaded remotely through the webpage directly to the user’s computer. The Download Selected button will only appear through the webpage interface, not locally. 2.6.5 Managing Files Log Files can be deleted from the system at any time. The SD card capacity is large enough to outlast the life of the SD card itself, but it is still recommended to delete unneeded files periodically to make file management easier. -
Page 14: Section Iii: Basic Configuration
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: SECTION III: Basic Configuration The settings tab allows the user to make changes to the system. By default, the system is logged in as Operator and does not allow any administrative changes to be made. 3.1 Preferences The basic configuration settings and information include: ... -
Page 15: Time Zone
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 3.3 Time Zone To adjust the time zone, select the drop-down button to the right of the area and select the correct time zone from the list that appears. Click Apply to save the changes and the following dialog prompt will appear to confirm the changes to the system. 15 of 23... -
Page 16: Section Iv: Advanced Configuration
Log In from the drop-down list shown below to access the advanced settings. The following screen prompts the user for which account to log in to. Note: Logging in to the Management and Weir accounts requires a password. 4.1.1 Management The Management account enables administrative privileges that allow the user to configure advanced options throughout the system. -
Page 17: Weir
The Weir account allows the user access to the same settings as the Management account but allows values that are for system test mode only. Access to the Weir account is not required for operation of the system. Once logged in, the user icon displays a W confirming the user is currently logged in as Weir. -
Page 18: Scaling
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: The following prompt will appear allowing the user to select which account to change the password for. Click Submit to save the changes to the system. 4.3 Scaling The Scaling tab allows the user to calibrate input channels and scale the sensor values. The following are available for the user to select and scale when logged in as Operator. -
Page 19: Nominal Min & Nominal Max
07/29/2019 Revision: When the user is logged in as an administrator under either the Management or Weir account, additional parameters are available to select and adjust the scaling as shown below. Click Apply at the bottom of the screen to save the settings to the system. -
Page 20: Shunt Calibration
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 4.3.3 Shunt Calibration This will set the upper limit of the calibrated input. Flipping the calibration switch on the valve box (shown below) will short the input straight to 20mA to force a maximum value. Once the Raw Value stabilizes around ~20mA, click the SPAN button to calibrate the maximum value scale. -
Page 21: Rebooting System
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: 4.3.4 Rebooting System Rebooting the system after 1-2 days of continues use is recommended and provides the following advantage to the system: Flushes RAM Speeds up performance Clears Cache files Stops memory leaks Fixes Internet connection Bug Fixes ... -
Page 22: Section V: Integrations
Document P/N: 2A44778_SVC_MNL Release Date: 07/29/2019 Revision: SECTION V: Integrations The system offers a simple CSV stream out via TCP on port 5463. The labels for the channel can be found on port 5464 and are indexed as follows: System timestamp Valve 1 Reset Pressure Valve 2 Reset Pressure System MemTotal... -
Page 23: Troubleshooting Guide
“Dome Ready” indicator will not illuminate.) If issue is still unresolved, contact your Weir ARC representative. All conditions have not been met for a pop off event i.e. Pop Off Filter Duration. Pop‐off Filter is an interval of time, in milliseconds (rounded down to the nearest 5 ms). If the wellhead pressure stays above the Pop‐Off Set point for Pop‐ System will not dump pressure when off Filter, the system triggers a pop‐off. reaching “Pop Off Set point.” 2) Nitrogen vent in bottom of Stainless Box is clogged. 3) If issue is still unresolved, contact your Weir ARC representative. Contact management to enter password that allows zero calibrations. Pressure sensors are not zeroed. If issue is still unresolved, contact your Weir ARC representative. Check to make sure plug is inserted fully into outlet source. If power circuit feeding box is GFCI protected, make sure the circuit interrupter has not tripped. Check circuit breaker that feeds box to ensure it is not ... - Page 24 Release Date: 07/29/2019 Revision: Incorrect IP address on client’s software. Incorrect Port on client’s software. Bad Ethernet cable between ARC system and client’s Information stream out not hardware. functioning. If issue is still unresolved, contact your Weir ARC representative. Customer USB stick not formatted as FAT32 If issue is still unresolved, contact your SPM ARC Files will not download to USB drive. representative. Under a manual dump scenario, the valve will still abide by Manual dump switch does not close the configurable settings (Min Popoff Time and others) listed valve when the physical switch is on the settings tab. If you have a value of 2000 in the “Min ...
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