Accesus KOMPLET 211062 Instruction Manual
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Accesus KOMPLET 211062 Instruction Manual

Temporary suspended platform
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INSTRUCTIONS MANUAL
TEMPORARY SUSPENDED PLATFORM:
KOMPLET 211062
TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS MANUAL
This manual must be always available for the user.
Additional copies may be obtained on request.
1 / 58
Ref.:MI211062 EN
komplet 211062
Version: 00
www.accesus.es

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Summary of Contents for Accesus KOMPLET 211062

  • Page 1 INSTRUCTIONS MANUAL TEMPORARY SUSPENDED PLATFORM: KOMPLET 211062 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS MANUAL This manual must be always available for the user. Additional copies may be obtained on request. 1 / 58 Ref.:MI211062 EN komplet 211062 Version: 00 www.accesus.es...
  • Page 2 KOMPLET 211062 Reference: MI211062 komplet 211062 Version: 00 2 / 58 2 / 58 www.accesus.es...
  • Page 3 9-Resual risks not covered by the design of the TSP 10-Troubleshooting 11-Maintenance 11.1-Wire ropes 11.2-Elevator 11.3-Fall arrest device securichute 12-Spare parts 12.1-Komplet 211062 platform. 12.2-Elevator 12.3- Fall arrest device securichute600 12.4- Electric cabinet 12.5- Nameplates and labels 13- Disposal and environmental protection 14- Model for Declaration of Conformity 15- Machine’s historic...

  • Page 4: Explanation Of Symbols Used In This Manual

    1- Information for this manual: Date of edition: Manufacturer: 1th Edition: 02/2020 ACCESUS plataformas suspendidas, S.L. C/Energia 54 08940 Cornellà de Llobregat (Barcelona) Copyright: Telf.: (+34) 93 475 17 73 All rights reserved. www.accesus.es accesus@accesus.es...
  • Page 5 Request more copies if it’s neces- sary. ACCESUS Plataformas Suspendidas S.L. saves the rights to modify the product described in this manual as a part of his continued improvement. The clients can obtain more information about other ACCESUS products, demanding the docu- mentation through address described at section 1 of this instructions manual.
  • Page 6 KOMPLET 211062 4- Previous instructions and warnings: • TSP (Temporary Suspended Platforms) is destined exclusively to a professional use. Must be destined only to qualified people with knowledge for set up and utilization. Workers must be prepared for works at heights. Workers must know and assimilate the Law of Labor Risk Prevention. • The machine must be dismantled and stored at the end of the works. • For a safety utilization the TSP requires at least 2 workers at the same time. • This TSP can only be used by authorized staff with adequate formation and psychologically suit- able. Keep out from unauthorized people. • Before to install and use a TSP is essential, for safety and efficiency, to read and assimilate all the contents of this manual and proceed in agreement to this instructions.
  • Page 7 KOMPLET 211062 • This TSP has a life of 10 years. This duration is based on a utilization of the platform according to the instructions of this manual of 200 hours per year and with the condition that the annual reviews ef- fect. • A special care is needed by dangers that will appear when the TSP is over water, public areas or where it’s not possible to get the platform down to a safe position. • When planning the work, the climatic and wind characteristics of the site must be taken into ac- count: in case of doubt, check the weather and wind conditions in the meteorological service before start- ing work.

  • Page 8: Machine's Description

    ACCESUS can also provide or advise in choosing of the most suitable roof beam or suspension structure. If you have a roof beam, ACCESUS can study your case and document it so you can use the aluminium suspended scaffold safely and documents in order.

  • Page 9: Main Components

    KOMPLET 211062 5.3-Main components The main components are: Suspended platform Accesus KOMPLET 211062 manufactured in steel, composed by: 1-Electric hoist e.lift501. (2 units), 2-Fall arrest device securichute 600. (2 units) 3-Electric cabinet for elift501 (1 unit), 4-Lower end panel (1 unit),...
  • Page 10 ACCESUS recommends a test load for your special suspension structure in order to verify that the anchorage points are correct. ACCESUS proposes this service and gives you a certification of the load test.
  • Page 11 KOMPLET 211062 6.3-Assembly of the platform IMPORTANT! Risk of wounds and injuries due Danger of death due to fall of objects, fall from different level and to fall of objects, fall from different / or breaks. level and / or breaks.
  • Page 12 T5 Screw DIN931 M10x80 8.8 + DIN985 Nut + 2 Washer DIN125 36 Nm The assembly of the modules can be done with any of the following two types of fasteners: -ACCESUS Nut fastener with safety DIN985 nut and DIN125 washer. -ACCESUS fastener with safety clip. Reference: MI211062...
  • Page 13 KOMPLET 211062 The assembly of the scaffolding with the location of the fastener is described below: Then place the floors (6 or 7) and secure them with the 4 stops per floor. The tubes that protrude from the crossbar of the connection stirrup (16) or upper end (5), must fit to the ears that come out at the ends of the floors (6 or 7), from the bottom.
  • Page 14 KOMPLET 211062 Pay attention to the orientation of the steps, where “x” is always longer than “y”. Support the pla- tform at the ends to raise it about 15cm from the ground to assemble the floors. The outer floor frame (6 or 7) must rest on the lower projection of the lateral supports (9 or 10).
  • Page 15 KOMPLET 211062 Fix the floors - stairs (6 or 7) with 4 T4 screws for each floor. The floor - stair (6 or 7) closest to the lower end panel (4) will only be secured by 2 T4 screws at the top with the connection stirrup (16).
  • Page 16 KOMPLET 211062 Place the upper anchorage on the upper end panel using 2 T3 screws Then assemble the elevators using 2 T2 screws for each elevator. Each elevator is positioned so that the most protruding part of the elevator with respect to the anchors will face the outside of the platform, each rotated 180 degrees with respect to the other elevator.
  • Page 17 KOMPLET 211062 For the elevator located in the lower end panel (4) there are two possible anchors. In both cases the same 2 T2 screws are used. Internal position External position 17 / 58 17 / 58 Reference: MI211062 komplet 211062 Version: 00 www.accesus.es...
  • Page 18 KOMPLET 211062 Fix the cabinet support (15) on the 2m handrail (12) as shown in the image, using 4 T5 screws. Place the electrical cabinet (3) in position. Reference: MI211062 komplet 211062 Version: 00 18 / 58 18 / 58...
  • Page 19 KOMPLET 211062 The platform with carrier end panels is fully assembled. 19 / 58 19 / 58 Reference: MI211062 komplet 211062 Version: 00 www.accesus.es...

  • Page 20: Electric Components

    KOMPLET 211062 6.4-Electric components In the case of the platform equipped with two electric elevators e.lift501 and its corresponding elec- trical cabinet. Ensure that the power supply connector is compatible with the electric cabinet. - Three-phase 400 V 50 Hz - Mono-phase 230 V 50 Hz • The power supply must be protected, before the connector, with a 16A differential circuit breaker 30...
  • Page 21 KOMPLET 211062 6.5-Introduction of the wire ropes in the platform DANGER! Hurts for wire ropes manipulation. Danger of courts and scratches. Risk of wounds and injuries due Danger of death due to fall of objects, fall from different level and to fall of objects, fall from different / or breaks.
  • Page 22 KOMPLET 211062 6.5.1-Introduction of the work wire rope 1- Insert the tip of the cable into the elevator until it stops. 2- Turn the electric cabinet selector to select one or another elevator. 3- Press “UP” button and continue pushing the wire rope until the hoist tows the wire rope for it- self.
  • Page 23 KOMPLET 211062 6.5.2-Introduction of the safety wire rope 1- Before to seep the secondary wire rope into the pulleys you have to verify that is not rolled with the suspension wire rope. IMPORTANT! Excessive wear in over- Danger of death due to fall of objects, fall from different level and...
  • Page 24 KOMPLET 211062 6- Attach a Grip’cable clamp and a counterweight on the safety wire rope, about 20cm from the ground. 7-Carefully roll in the reels, 1 for each cable, the excess cable that is not used 8- To remove the wire rope, block the emergency button by pressing and turning it, keep the reset lever fully and slowly pull the cable upwards after having removed the counterweight.
  • Page 25 If the lift does not hold the load, the wire rope and / or the stopping distance is greater than 10cm, have the elevator checked and repaired by ACCESUS or an authorized workshop by ACCESUS. Check the operation of the detectors A- Check the UPPER limit switch, see section 7.6.
  • Page 26 KOMPLET 211062 6.6.2.2- Check the operation of the securichute600 fall arrester (see section 11.4) Verify that the securichute600 ensures the attachment to the cable. - Press the emergency button of the securichute600. The jaws must close automatically and it must be impossible to pull the wire rope upwards manually.

  • Page 27: Safety Devices

    KOMPLET 211062 7-Safety devices In order to guarantee a correct working order of the TSP and safety for the workers, the platform with manual hoists m.lift400 has the follow safety devices: 7.1-Integrated safety devices in electric hoist e.lift501 a) A brake system works in case of absence of electric supply or when the worker does not press the UP or DOWN buttons.
  • Page 28 KOMPLET 211062 7.3-Fall arrest device system securchite600 When the platform is running the secondary wire rope pass freely into the gags. If the safety wire rope is blocked it might be due to the following reasons: a) break of the work wire rope,...
  • Page 29 E.lift501 hoist NOTE If it is necessary to adjust the overload limit, request the procedure from ACCESUS by one of the means indicated in section 1 7.5-Upper and final limit switch in e.lift501 The ascent of the platform stops when the upper limit switch touches the end fixed disk at the wire ropes.
  • Page 30 KOMPLET 211062 7.6-Phase controller The three-phase equipments has a device which controls the direction of the phases. It is placed at the electric cabinet. This phase controller stops the power supply in case of an erroneous connection. It’s possible to invert the phases at the CEE con- nector by rotating 180°...

  • Page 31: Operating The Platform

    8-Operating the platform 8.1-Preliminary checks a) Use only wire ropes specified by ACCESUS. It must replaced if the are any damages such as described at section 11.2.1. b) Verify the correct working order of hoist, brake engine, securichute, limit switch, overload, stop emergency, acoustic bleeper, etc.
  • Page 32 KOMPLET 211062 g) It is recommended to sign correctly the floor’s area susceptible of objects fall (tools, materials...) used at the platform and under the guide rope as well. This recommendation becomes mandatory when the public can access the area.
  • Page 33 KOMPLET 211062 8.2-Rated capacity IMPORTANT! The loads will be calculated as follow: – The first and second person is calculated with a weight of 80 kg + 40 kg for tools and materials. The fol- lowing people are calculated with 80 kg.

  • Page 34: Electric Controls

    KOMPLET 211062 8.4-Electric controls Up and down platform movements are controlled from the electric cabinet placed in the middle of the platform. In case of an error, wait until that movement finish completely before effectuate other order. The buttons has an immediate action.
  • Page 35 KOMPLET 211062 8.5-No power emergency descent It’s forbidden to descend the platform using the e.lift501 hoist brake when the electric de- scent is possible The powered hoists are equipped with a manual descent system in case of no power supply: a) Stop the power supply disconnecting the socket.
  • Page 36 KOMPLET 211062 8.6-Action in case of the fall arrest locking In case of securichute600 fall arrest block, act as follows If there are power supply. Press “UP” at the electric cabinet until the work wire rope get tensioned. Open the reset lever on the securichute600 fall arrest device.

  • Page 37: Platform Leveling

    KOMPLET 211062 8.8-Platform leveling DANGER! Risk of wounds Danger of courts and scratches. and injuries due Danger of death due to fall of objects, fall from different level and / or breaks. to fall of objects, -Do not stay under suspended loads.
  • Page 38 KOMPLET 211062 30º Reference: MI211062 komplet 211062 Version: 00 38 / 58 38 / 58 www.accesus.es...
  • Page 39 KOMPLET 211062 8.9-Moving the platform horizontally For the displacement of the platform two operators are needed, one at the level of suspension structure and another on the platform. When working at the level of the suspension they must be equipped with a harness that is anchored to a anchor point with sufficiently capacity load.
  • Page 40 KOMPLET 211062 8.10-Removing the wire ropes DANGER! Hurts for wire ropes manipula- Danger of courts and scratches. tion. Danger of death due to fall of objects, fall from different level and / Risk of wounds and injuries or breaks. -Before to remove the wire ropes and during the maneuver, ensure to fall of objects, fall from dif- that nobody is on the danger’s area.
  • Page 41 KOMPLET 211062 8.11-Dismanting the platform DANGER! Hurts for wire ropes manipula- Danger of courts and scratches. tion. Danger of death due to fall of objects, fall from different level and / Risk of wounds and injuries due or breaks. to fall of objects, fall from differ- -Before to remove the wire ropes and during the maneuver, ensure ent level and / or breaks.

  • Page 42: Troubleshooting

    KOMPLET 211062 9-Residual risks not covered by the design of the TSP • The platform is not equipped with an anti-collision device which stops automatically the ascent or descent in case of obstacle. The worker must verify visually if there are any obstacles in the trajectory.
  • Page 43 KOMPLET 211062 These are the instructions to identify and repair the breakdowns for platforms equipped with e.lift501 hoist. Break- Probable reason Solution down The motor -The brake without power is disconnected or -Reconnect the brake or change it. does not out of order.
  • Page 44 KOMPLET 211062 The motor is -The brake without power is disconnected or -Reconnect the brake or change it powered but out of order. stalls chug- -The starting condenser and the centrifugal -Verification ging) coupler are disconnected or out of order (only for a single phase hoist).

  • Page 45: Maintenance

    KOMPLET 211062 11-Maintenance DANGER! Risk of wounds injuries or death Danger of death due to fall of objects, fall from different level and due to fall of objects, fall from dif- / or breaks. Danger of death by electric contact.
  • Page 46 KOMPLET 211062 11.1-Wire ropes Only the wire ropes recommended and supplied by ACCESUS guarantee the operation of the lifts Cleaning: If necessary, brush dry, dirty wire ropes and, if necessary, grease them again. NEVER CLEAN WIRE ROPES WITH HIGH PRESSURE WATER! Greased: Lifting wire ropes should be greased regularly.
  • Page 47 Control regularly the correct start up of the fall arrest devices securichute600. If the fall arrest device doesn’t works correctly when performing the following tests, it must be re- placed and repaired immediately by ACCESUS or by an authorized repairer. 1- Diary verification:...

  • Page 48: Spare Parts

    KOMPLET 211062 12-Spare parts 12.1-komplet 211062 platform Indicate model, serial number and description of the platform. 12.2-Electric hoist e.lift501 Indicate model, serial number and description of the hoist. 12.3-Fall arrest device securichute600 Indicate model, serial number and description of the fall arrest device.
  • Page 49 KOMPLET 211062 12.5-Nameplates and labels Check the location of the labels. Platform nameplate (1) Warnings label (2) 49 / 58 49 / 58 Reference: MI211062 komplet 211062 Version: 00 www.accesus.es...

  • Page 50: Disposal And Environmental Protection

    KOMPLET 211062 13-Disposal and environmental protection The equipment is made from recyclable materials. If the equipment is later scrapped, it must be disposed off correctly. The national versions of the waste legislation Directive 75/442/CEE apply within the European Union. In accordance with Directive 2002/96/CE, the manufacturer is obliged to take back and dispose of specific pneumatic and electronic components.
  • Page 51 KOMPLET 211062 14-Model for Declaration of Conformity 51 / 58 51 / 58 Reference: MI211062 komplet 211062 Version: 00 www.accesus.es...
  • Page 52 KOMPLET 211062 15-Machine’s historic Indicate the Serial Number of the machine and his components. Machine or component Serial number KOMPLET 211062 suspended platform e.lift501 Powered hoist Securichute600 fall arrest device Electric cabinet Date of start up Date Maintenance Condition Condition Identification according to ecc.11...
  • Page 53 KOMPLET 211062 15.1-Daily inspection report This inspection report is indicative, in no circumstances Accesus will be responsible for the content or annotations. It is mandatory to read and assimilate the instructions in the user manual before proceeding with the platform use or maintenance.
  • Page 54 KOMPLET 211062 Ref. Description Compliance NOT Compliance Comments Repairable NOT repairable Fall arrest device 1 Clean up Emergency stop Fall arrest device 2 Clean up Emergency stop Electric cabinet Emergency stop Wire rope 1 Hook and locking Wear Wire rope 2...
  • Page 55 KOMPLET 211062 15.2-Periodic inspection report This inspection report is indicative, in no circumstances Accesus will be responsible for the content or annotations. It is mandatory to read and assimilate the instructions in the user manual before proceeding with the platform use or maintenance.
  • Page 56 KOMPLET 211062 Ref. Description Compliance NOT Compliance Comments Repairable NOT repairable Connection box Functioning of brakes Noise Vibrations Fixing screws Plus Fall arrest device 1 Clean up Emergency stop Fall arrest device 2 Clean up Emergency stop Electric cabinet Emergency stop...
  • Page 57 In case of detecting one or more not compliance points, the platform must be immobilized and prevented from being used until the detected defects are solved. The elevators, the fall arrest systems and electric cabinet must be checked by Accesus once a year.
  • Page 58 KOMPLET 211062 C/Energia 54 08940 Cornellà de Llobregat Barcelona - Spain Telf.: (+34) 93 475 17 73 www.accesus.es accesus@accesus.es Reference: MI211062 komplet 211062 Version: 00 58 / 58 58 / 58 www.accesus.es...

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