Summary of Contents for Compac Industries C5000 AdBlue
- Page 1 C5000 AdBlue Kit Installation Manual Version 1.0.2 Model:C5000 AdBlue Tank Kits Date: 08 January 2021...
- Page 2 ▪ Compac Industries Limited has made every effort to Failure to comply with any warnings, explain all servicing procedures, warnings, and ▪ instructions, procedures, or any other common...
- Page 3 08/01/2021 V Amarakoon Updated terminal board connections 1.0.2 Added error 16 Manufactured By: The Compac C5000 AdBlue dispenser is designed and manufactured by Compac Industries Limited 52 Walls Road, Penrose, Auckland 1061, New Zealand P.O. Box 12-417, Penrose, Auckland 1641, New Zealand...
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Page 4: Table Of Contents
Contents Introduction ......................2 Static Electricity Precautions ................2 Pre-installation Check ..................2 Pump Specifications ..................... 2 Electrical Requirements ..................3 Dispensing Hoses and Nozzles ................3 Generator Power ....................4 Installation ......................5 Typical Wiring ...................... 7 Terminal Board Connections ................8 K-Factor Board .................... -
Page 5: Introduction
This is not a recommended alternative to wearing an anti-static wrist strap. NOTE: Compac Industries Limited reserves the right to refuse to accept any circuit boards returned, if proper anti-static precautions have not been taken. Pre-installation Check Once the pump is received on site, check that no damage has occurred while in transit –... -
Page 6: Electrical Requirements
NOTE: Pumps must be rated for AdBlue. Electrical Requirements Power cable: 3 Core Steel Wire Armour Cable 2.5mm Core 1: 230 Volt Supply (Active). Core 2: Neutral. Core 3: Earth. Dispenser power requirements: 220 - 240 Volts. 50 Hz, +/-10% Current draw: 25W Idle, 200W with all solenoids active. -
Page 7: Generator Power
Generator Power The power output from onsite generators can cause power spikes that may damage electrical components within the cabinet. When connecting to sites powered by generators, please take the following precautions: 1. Install a power conditioner. Although generators are fitted with power regulators, most are not filtered sufficiently for powering sensitive electrical components. -
Page 8: Installation
Installation NOTE: Consider the limited length of the cables on the Meter and Solenoid The drawings shown are for single units. For dual units, the solenoid and outlet are separated and connected to the meter assembly with a tube. - Page 9 Installation instructions are as follows: 1. Mount the V50 Module assembly. Ensure that the meter is in the correct orientation by checking the ‘In’ and ‘Out’ print on the base of the meter. The meter must be installed in a horizontal orientation. 2.
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Page 10: Typical Wiring
Typical Wiring Electrical cables are terminated at the C5000 Power Supply terminal board, which is housed in the Flameproof Enclosure. The incoming cables are terminated as shown in the following picture. Single hose uses only the pump side A connection. Pump Comm’s connections are only used when the dispenser is communicating to a site controller. -
Page 11: Terminal Board Connections
Terminal Board Connections When using the C5000 electronics for dispenser application, as well as connecting the incoming mains, the external pump contactors will have to be connected to the terminal board. Solenoids for side A and B can be wired in if preset and prepay options are desired. MMA30-160STK Side B High Flow Primary and... - Page 12 MMA30STK Side A Solenoid Side B Side B Solenoid External Pump Side A Side A Solenoid External Pump MA30STK Side A Side A Solenoid External Pump...
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Page 13: K-Factor Board
K-Factor Board Both the Parameter switch and K-Factor switch are found on the K-Factor board. Meters and air switches are also connected to this board. See below for the location of these. Parameter Switch K-Factor Switch Bus out system Side A Connections Connect optional cables mechanical totes... -
Page 14: Setting Up The C5000
Setting up the C5000 K-Factor Settings The settings that can be accessed from the K-Factor switch are shown below. Not all of these will need to be changed during installation, therefore information on the following pages refers only to the settings that must be changed. Once the pump has been installed, if further customisation of the unit is desired, refer to the C5000 Manual. -
Page 15: Submersible Delay (Sd)
Changing the K-Factor The K-Factor is used to calibrate product flow. It is a ratio of litres dispensed per revolution of the meter. The K-Factor may need to be calibrated after periods of time. To calibrate the pump, dispense fuel into a certified measuring container and compare the display value with the one dispensed. -
Page 16: Changing The V50 Meter Id
To change the solenoid delay, depress the K-Factor switch repeatedly until the following display is shown. To increment a digit, press and hold the parameter switch when the desired digit is flashing. Repeat this procedure for side B if applicable. 5da 005 Changing the V50 Meter ID All V50 meters have a specific ID which must match the ID recorded in the dispenser settings. -
Page 17: Changing The Temperature Calibration
Changing the Temperature Calibration The temperature calibration can be used to adjust the temperature being retrieved from the meter, if this is not the actual temperature of the product being dispensed. The actual temperature of product being dispensed should be entered in this menu. This will be used to adjust new temperatures returned from the meter. -
Page 18: Changing The Slave Display Configuration
Changing the Slave Display Configuration Slave displays can be configured as, a clone of the main display, to show side A, or to show side B. Otherwise, it can be disabled. Slave display configuration is a two-step process. 1. Change D5 setting to assign a side to the slave display 2. -
Page 19: Parameter Switch Settings
Parameter Switch Settings Changing the Pump Number If the parameter switch is continually depressed, the following menu to change the pump number will appear. Each side must be numbered between 1-99. NOTE: Entering a pump number 0 will disable the pump. See Using the Dispenser Menus to edit these settings. -
Page 20: Installation Tests
Installation Tests Electrical This procedure outlines how to perform an electrical operational test, making sure that the dispenser is functioning correctly. Check for any damage that may have occurred in transit. Check all terminals, plugs, and chips to make sure that they are securely in place. NOTE: Damage to electronics occurs most commonly from vibration and jarring. -
Page 21: Mechanical
Mechanical Diesel Make sure that the electrical commissioning tests have been carried out and the solenoid operation has been verified before carrying out the following tests. Ensure the power supply to the dispenser is turned on and lift the nozzle. Check all the dispenser fittings, solenoids, and pipework for leaks. - Page 22 Continue until the AdBlue flows without any air being present, then hang up the nozzle. Put the dispenser back into normal mode by changing the b setting back to ***0. Lift the nozzle and slowly dispense AdBlue from the dispenser. The display and tote should increment when fuel is flowing.
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Page 23: Adblue Instructions
AdBlue Instructions Cleaning the AdBlue Nozzle If AdBlue evaporates it may form crystals around the dispenser nozzle. A build-up of crystals can block the air passage causing the nozzle to continuously trip off. If this occurs, rinsing the nozzle in a bucket of warm water will dissolve the crystals and unblock the air passage. -
Page 24: Meter Replacement
Meter Replacement The V50 meter has a replaceable electronics module. If the meter is not working, replace this. If the meter still does not work the entire meter will need to be replaced. Replacing the Electronic Module The electronic module can be replaced without removing the meter from the dispenser. -
Page 25: Removing The V50 Meter
Removing the V50 Meter The entire V50 meter is available as a spare part complete with manifold and electronic module. CAUTION: When removing the meter, take care to prevent spilling AdBlue onto any electronic component, aluminium or metal surface. Clean up any spillage immediately. Any skin contact should we washed thoroughly with water. -
Page 26: Error Messages
Error Messages The unit will have error codes programmed in. The following is a list of error codes and how to rectify these errors. Error Code Fault Action/Information Excess flow Maximum flow rate exceeded Er FLO Calibrate meter density using the K-Factor Density out of range ER DEN switch... - Page 27 V50 meter is set but variant is not Set variant to DEF Er71 selected Check connections to display Slave display offline Check the slave board configurations The K-Factor board has been The K-Factor seal must be broken, and Calib p swapped/replaced the switch must be pressed The unit needs calibration, usually...
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