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SSR Motorsports SRU600 Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
SRU600
SRU600LT

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Summary of Contents for SSR Motorsports SRU600

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL SRU600 SRU600LT...
  • Page 3 INTRODUCTION Thank you for purchasing the Regard vehicle, and welcome to our worldwide family of Regard owners. We proudly produce an exciting line of utility and recreational products. This manual has been prepared to help you understand the features and operation of your vehicle so that you may enjoy many miles of Please read this manual carefully before operating this vehicle.
  • Page 4 IMPORTANT NOTICE ● This vehicle is designed and manufactured for off-road use only. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. ● Check the laws and regulations in force before choosing where to operate this vehicle. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.

  • Page 5: Table Of Contents

    Contents SAFETY INFORMATION......................6 LOCATION OF THE WARNING AND SPECIFICATION LABELS........10 DESCRIPTION AND VEHICLE IDENTIFICATION ..............15 CONTROL FUNCTIONS ....................... 19 PRE-OPERATION CHECKS ....................39 OPERATION.......................... 47 DRIVING YOUR VEHICLE ....................56 PERIODIC MAINTENANCE AND ADJUSTMENT ..............67 CLEANING AND STORAGE ....................113 SPECIFICATIONS .......................

  • Page 6: Safety Information

    SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including cars and ATVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described. This vehicle is designed to carry the driver and one passenger.
  • Page 7 Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. Always keep both hands on the steering wheel when driving. Never wrap your thumbs and fingers around the steering wheel. This is particularly important when driving in rough terrain.
  • Page 8 Always check for obstacles before operating in a new area. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
  • Page 9 WARNING POTENTIAL HAZARD When transporting the vehicle in another vehicle, Improper handling of gasoline. be sure it is kept in an upright position. Otherwise, WHAT CAN HAPPEN fuel may leak out of the carburetor or fuel tank. Gasoline can catch fire and you could be burned. WHAT CAN HAPPEN HOW TO AVOID THE HAZARD Gasoline is poisonous and can cause injuries.

  • Page 10: Location Of The Warning And Specification Labels

    LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 11 ② Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from our company or dealer.
  • Page 12 ③ ④...
  • Page 13 ⑤ ⑥...
  • Page 14 Unless you are 16 years old or more, please do not operate this vehicle...

  • Page 15: Description And Vehicle Identification

    DESCRIPTION AND VEHICLE IDENTIFICATION...
  • Page 16 1.Headlights 13.Spark arrester 25. Steering wheel 2.Front shock absorber assembly adjusting ring 14. Passenger seat belt 26. ------------- 15. Passenger seat 27. Main switch 3.Brake fluid reservoir 4.Air filter element (Engine and air intake duct) 28. On-Command four-wheel drive and differential gear 16.
  • Page 17 VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification numbers and model label information in the spaces provided. Remove the spare key and store it in a safe place. Provided for assistance when ordering spare parts from our company or dealer or for reference in case the vehicle is stolen.

  • Page 18: Control Functions

    CONTROL FUNCTIONS Main switch START: The electric starter is engaged by turning and holding the key in this position. Release the key when the engine starts. CAUTION: operate electric starter continuously for more than 5 seconds, or starter damage could occur. Wait at least 5 seconds between each operation of the 1.
  • Page 19 Function meter Multi-function meter unit Coolant temperature Gauge The gauge indicates the coolant temperature. The coolant temperature will vary with the outside air temperature and driving conditions. 1. Speedometer and Odometer 2. Low-range indicator light "L" 3. High-range indicator light "H" 4.
  • Page 20 Speedometer and Odometer Speedometer The speedometer indicates vehicle Fuel gauge speed. The gauge indicates the APPROXIMATE fuel level in the tank. The gauge may move slightly during braking, turning,acceleration, or going up or down hill. The gauge needle is designed to remain in approximately the same position, even when the Odometer ignition key is turned “OFF”.
  • Page 21 Indicator and warning lights Low-range indicator light "L" Parking indicator light " " This indicator light comes on when the drive select This indicator light comes on when the parking brake is lever is in the “L” position. applied. High-range indicator light "H" This indicator light comes on when the drive select Two-wheel-drive/Four-wheel-drive/ lever is in the “H”...
  • Page 22 Switches On-Command four-wheel drive and differential gear lock switches 1. Light switch "OFF/ " Light switch "OFF/ " Set the switch to " " to turn on the low beam and the On-Command four-wheel drive switch "2WD"/"4WD" taillights. Differential gear lock switch "LOCK"/"4WD" Set the switch to "...
  • Page 23 wheels when differential gear locked On-Command four-wheel drive switch ("DIFF.LOCK"). Unlike the 4WD mode, all wheels turn "2WD"/"4WD" at the same speed regardless of traction. WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 4WD to 4WD-LOCK ("DIFF.LOCK”) or vice-versa while the vehicle is moving.
  • Page 24 Differential gear lock switch "LOCK"/"4WD" WARNING POTENTIAL HAZARD Riding too fast while the vehicle is in 4WD-LOCK. WHAT CAN HAPPEN All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle. The amount of effort required is greater the faster you go.
  • Page 25 Accelerator pedal WARNING Press the accelerator pedal down to increase engine speed. Spring pressure returns the pedal to the rest POTENTIAL HAZARD position when released. Always check that the Malfunction of the accelerator pedal. accelerator pedal returns normally before starting the WHAT CAN HAPPEN engine.
  • Page 26 Brake pedal performance and premature wearing of the rear brake Press the brake pedal to slow or stop the vehicle. and V-belt. 1. Brake pedal Parking brake lever Parking brake lever The parking brake lever is located at the right side of Release button the driver's seat.
  • Page 27 Drive select lever The drive select lever is used to shift your vehicle into the low, high, neutral and reverse positions. (Refer to pages 53—55 for the drive select lever operation.) 1. Fuel tank cap Fuel level check window (Plastics tank) The amount of fuel in the fuel tank can be checked through the fuel level check window.
  • Page 28 Seat belts Seat belt (2) This vehicle is equipped with three-point seat belts for Latch plate (2) both the operator and passenger. Always wear the seat Buckle (2) belt while riding in the vehicle. To wear the seat belt properly, do the following: 1.
  • Page 29 Buckle Release button Buckle WARNING Latch plate POTENTIAL HAZARD 3. Put the lap portion of the belt low on your hips. Not wearing the seat belt. Push down on the buckle end of the belt as you pull Wearing the seat belt improperly. up on the shoulder part so the belt is snug across WHAT CAN HAPPEN your hips.
  • Page 30 Glove compartment Cargo bed CAUTION: To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropriate cushion material. 1. Cargo bed 2. Tailgate 3.
  • Page 31 To open Maximum load limit: 140kg (308lb) Unhook the latches, and then lower the tailgate. To close Place the tailgate in the original position, and then hook WARNING the latches. POTENTIAL HAZARD Pinch points. Lifting and lowering the cargo bed WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is...
  • Page 32 WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Overloading the cargo bed Carrying a passenger in the cargo bed WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause changes in vehicle handling which could The passenger could fall, be thrown out, or be struck lead to an accident.
  • Page 33 Front and rear shock absorber adjustment The spring preload can be adjusted to suit the operating conditions. You can reduce preload for a softer ride, or increase preload if frequent bottoming occurs. CAUTION: Frequent or severe bottoming can cause increased wear or damage to the vehicle.
  • Page 34 Trailer hitch bracket This vehicle is equipped with a 5 cm (2 in) receiver bracket for a standard trailer hitch. Trailer towing equipment can be obtained at our company or dealer. (See pages 59-60 for precaution information.) 1. Special wrench WARNING POTENTIAL HAZARD Improper shock absorber adjustment.
  • Page 35 Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running.
  • Page 36 CAUTION: Do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine starting may become difficult.

  • Page 37: Pre-Operation Checks

    PRE-OPERATION CHECKS Before using this vehicle, check the following points: ITEM ROUTINE PAGE Check operation, free play, fluid level and fluid leakage. Brakes Fill with DOT 4 brake fluid if necessary. Check for proper operation, condition and free play. Parking brake Check fuel level.
  • Page 38 Front and rear brakes WARNING Brake pedal Check for correct brake pedal free play. If the brake POTENTIAL HAZARD pedal free play is incorrect, have Regard dealer adjust Failure to inspect the vehicle before operating. it. (See page 8-35.) Failure to properly maintain the vehicle. Check the operation of the brake pedal.
  • Page 39 Brake operation Fuel Test the brakes at slow speed after starting out to make Make sure there is sufficient gasoline in the tank. sure they are working properly. If the brakes do not Recommended fuel: provide proper braking performance, inspect the brake UNLEADED GASOLINE ONLY system.
  • Page 40 Gasohol Engine oil There are two types of gasohol; gasohol containing Make sure the engine oil is at the specified level. Add ethanol and that containing methanol. Gasohol oil as necessary. (See pages 8-9, 8-12.) containing ethanol can be used if ethanol content does CAUTION: not exceed 10%.
  • Page 41 Coolant WARNING Check the coolant level in the coolant reservoir when the engine is cold. (The coolant level will vary with POTENTIAL HAZARD engine temperature.) The coolant level is satisfactory if Removing the radiator cap when the engine and it is between the minimum and maximum level marks radiator are still hot.
  • Page 42 Final gear oil back to the idle position when released. Have a Regard Make sure the final gear oil is at the specified level. Add dealer repair as necessary for proper operation. oil as necessary. (See pages 8-13, 8-14 for details.) Seat belts Recommended oil: Make sure that both seat belts are not frayed or...
  • Page 43 Switches Recommended tire pressure Check the operation of all switches. Have our company Front 70kPa (0.70 kgf/cm2, 10psi) or dealer repair as necessary for proper operation. Rear 98kPa (0.98 kgf/cm2, 14psi) Check and adjust tire pressures when the tires are Tires cold.
  • Page 44 NOTE: The tire pressure gauge is included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. Set pressure with tires cold. Set tire pressures to the following specifications: 1.

  • Page 45: Operation

    OPERATION 1. Apply the brake. WARNING 2. Shift the drive select lever into the neutral position. POTENTIAL HAZARD NOTE: Operating vehicle without being familiar with all When the drive select lever is in the neutral controls. position, the neutral indicator light should come WHAT CAN HAPPEN on.
  • Page 46 engine. 6. Continue warming up the engine until it idles smoothly and return the starter (choke) to position 3 before riding. CAUTION: See the "Engine break-in" section prior to operating the engine for the first time. a. Starter (choke) 1. Fully open Starting a warm engine 2.
  • Page 47 4. Using a charged 12 V battery, connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other Do not connect the negative lead of the end of the positive lead to the positive terminal of jumper cable to the negative terminal of the the charged battery.
  • Page 48 Warming up To get maximum engine life, always warm up the engine before starting off. Never accelerate hard with a cold engine! To see whether or not the engine is warm, check if it responds to the throttle normally with the starter (choke) turned off.
  • Page 49 to watch to the rear while backing. WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you shift into reverse, make sure there are no 1.
  • Page 50 clearances. During this period, prolonged full throttle operation or After break-in: any condition which might result in excessive engine The vehicle can now be operated normally. heating must be avoided. Parking However, momentary (2-3 seconds maximum) full When parking, stop the engine and shift the drive select throttle operation under load does not harm the engine.
  • Page 51 Accessories and loading Accessories Accessories can affect the handling and control of your vehicle. Keep the following in mind when considering an accessory or operating a vehicle which has accessories. Choose only accessories designed for your vehicle. Our company or dealer has a variety of genuine accessories.
  • Page 52 Use extra caution when driving a vehicle with information.) accessories. The vehicle may handle differently Do not exceed the maximum tongue weight. You than it does without accessories. can measure tongue weight with a bathroom scale. Put the tongue of the loaded trailer on the scale Loading with the tongue at hitch height.
  • Page 53 takes longer to stop. WARNING Avoid making sharp turns unless at very slow speeds. POTENTIAL HAZARD Avoid hills and rough terrain. Choose terrain Overloading this vehicle or carrying or towing cargo carefully. Added weight affects the stability and improperly. handling of the vehicle. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident.

  • Page 54: Driving Your Vehicle

    DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE WARNING This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or POTENTIAL HAZARD other vehicle. Not wearing the seat belt. Before you begin to use your vehicle, be sure you have Wearing the seat belt improperly.
  • Page 55 The total weight of operator, passenger, accessories, WARNING cargo, trailer tongue weight, and the vehicle itself must not exceed 845kg (1861lb). (See "Loading" on page POTENTIAL HAZARD 6-12.) Carrying a passenger and cargo can affect Carrying a passenger in the cargo bed. vehicle handling.
  • Page 56 The driver and passenger must always wear a seat belt WARNING and an approved motorcycle helmet. POTENTIAL HAZARD Also wear eye protection and protective clothing, Operating this vehicle including over-the-ankle boots, gloves, a long-sleeved without wearing an approved shirt or jacket, and long pants. motorcycle helmet, Keep hands and feet inside the vehicle at all times.
  • Page 57 LEARNING TO OPERATE YOUR VEHICLE The centrifugal clutch will engage and you will start to You should become familiar with the performance accelerate. Avoid higher speeds until you are characteristics of the vehicle in a large, flat area that is thoroughly familiar with the operation of your vehicle.
  • Page 58 TURNING YOUR VEHICLE The vehicle is easier to steer in two-wheel drive (2WD) than four-wheel drive (4WD). Steering takes the most effort in 4WD with the differential locked (DIFF. LOCK). It is possible for the vehicle to roll over or go out of control if you attempt sharp, high-speed turns.
  • Page 59 GOING UPHILL Do not attempt to climb hills until you have mastered Choose carefully which hills you attempt to climb. Avoid basic maneuvers on flat ground. hills with slippery surfaces or ones where you will not Use proper driving techniques to avoid overturns on be able to see far enough ahead of you.
  • Page 60 Before climbing the hill, first be sure you are operating GOING DOWNHILL in low range 4WD or, if necessary, with 4WD Diff. Lock. Check the terrain carefully before going down a hill. To climb a hill, you need traction, momentum, and When possible, choose a path that lets you drive your steady throttle.
  • Page 61 Before starting down hill, make sure the vehicle is in Wet brakes may have reduced effectiveness. low-range 4WD. On most slopes, this will let you use After leaving the water, test your brakes. If necessary, engine braking to help you go downhill slowly. Go as apply the brakes several times to let friction dry out the slowly as possible.
  • Page 62 CAUTION: After riding your vehicle in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose. Wash the vehicle in fresh water if it has been operated in salt water or muddy conditions.
  • Page 63 RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur.
  • Page 64 ENCOUNTERING OBSTACLES ON THE TRAIL WARNING If you can not go around an obstacle such as a fallen tree trunk or a ditch, stop the vehicle where it is safe to POTENTIAL HAZARD do so. Set the parking brake and get out to inspect the Improperly operating over obstacles area thoroughly.

  • Page 65: Periodic Maintenance And Adjustment

    PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection, adjustment and lubrication will Owner's manual and tool kit keep your vehicle in the safest and most efficient You are recommended to put this owner's manual in condition possible. Safety is an obligation of the vehicle the vinyl bag and always carry it on the bottom of the owner.
  • Page 66 WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this...
  • Page 67 PERIODIC MAINTENANCE/LUBRICATION NOTE: For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hour’s maintenance intervals. However, keep in mind that if the vehicle isn't used for a long period of time, the month maintenance intervals should be followed.
  • Page 68 Check idle speed/starter operation. ○ ○ ○ ○ Carburetor* Adjust if necessary. Crankcase breather Check breather hose for cracks or damage. ○ ○ ○ system* Replace if necessary. Check for leakage. ○ ○ ○ Exhaust system* Tighten if necessary. Replace gasket(s) if necessary. ○...
  • Page 69 Check operation/brake pad wear/fluid leakage/see NOTE ○ ○ ○ ○ ○ Rear brake* page 8-5. Correct if necessary. Replace pads if worn to the limit. ○ ○ ○ ○ ○ Accelerator pedal* Check operation and free play. Check operation. ○ ○...
  • Page 70 Check operation. ○ ○ Front and rear axle boots* Replace if damaged. ○ ○ ○ Stabilizer bushings* Check for cracks or damage. Check all chassis fittings and fasteners. ○ ○ ○ ○ ○ Fittings and fasteners* Correct if necessary. * Since these items require special tools, data and technical skills have our company or dealer perform the service. NOTE: ●...
  • Page 71 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood To close Lower the hood slowly to its original position, and then hook the hood latches. 1. Latch (×2) Secure projections 1 on the underside of the hood into slots 2 on the back of the instrument panel.
  • Page 72 Console To remove 1. Remove the seats. (See page 4-15 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console upward. 1. Projection (×2) 2. Slot (×2) 3. Slot (×2) 4. Projection (×2) CAUTION: Make sure that all cables and wires are in place when closing the hood.
  • Page 73 To install 3. Start the engine, warm it up for several minutes, 1. Place the console in its original position. and then turn it off. 2. Install the parking brake lever boot. 4. Wait a few minutes until the oil settles. 3.
  • Page 74 mark, add sufficient oil of the recommended type to raise it to the correct level. 8. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 9. Install the console. To change the engine oil (with or without oil filter cartridge replacement) 1.
  • Page 75 1. O-ring 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque 1. Oil filter cartridge 2. Oil filter wrench NOTE: with a torque wrench. An oil filter wrench is available in our company Tightening torque: or dealer.
  • Page 76 With oil filter cartridge replacement: 2.00 L (1.76 Imp qt, 2.11 US qt) CAUTION: In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of "CD"...
  • Page 77 CAUTION: Final gear oil Checking the final gear oil level Be sure no foreign material enters the final gear 1. Place the vehicle on a level surface. case. 2. Remove the oil filler bolt, and then check the oil 4. Install the oil filler bolt, and then tighten it to the level in the final gear case.
  • Page 78 CAUTION: Be sure no foreign material enters the final gear case. 6. Install the oil filler bolt, and then tighten it to the specified torque. Tightening torque: Final gear oil filler bolt: 23 Nm (2.3m.kgf, 17ft.lbf) 1. Final gear oil drain bolt 7.
  • Page 79 CAUTION: Differential gear oil Checking the differential gear oil Be sure no foreign material enters the differential 1. Place the vehicle on a level surface. gear case. 2. Remove the differential gear oil filler bolt and check 3. Install the differential gear oil filler bolt, and then the oil level.
  • Page 80 CAUTION: Be sure no foreign material enters the differential gear case. 6. Install the differential gear oil filler bolt, and then tighten it to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 Nm (2.3m.kgf, 17ft.lbf) 7. Check for oil leakage. If oil leakage is found, check 1.
  • Page 81 CAUTION: Mix anti freeze with distilled water only. However, if distilled water is not available, soft water may be used for refilling. Changing the coolant The coolant must be changed by our company or dealer at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 82 Axle boots Spark plug inspection Check the protective boots for holes or tears. If any Removal damage is found, have them replaced by a Regard 1. Lift the cargo bed up. (See pages 4-18, 4-21 for dealer. cargo bed lifting and lowering procedures.) 2.
  • Page 83 Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-to-light tan for a vehicle that is being ridden normally.
  • Page 84 NOTE: If a torque wrench is not available when you are installing the spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible.
  • Page 85 Cleaning the air filter elements Cleaning the intake duct air filter element 1. Remove the air intake duct grill by removing the quick fastener screws. 1. Air filter element 2. Air intake duct grill 3. Remove any large particles from the air filter element by hand.
  • Page 86 Cleaning the engine air filter element NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case.
  • Page 87 holders. 1. Air filter frame 2. Air filter element 1. Holder (×4) 2. Air filter case cover 3. Element retaining plate 4. Remove the air filter element. 6. Wash the air filter element gently but thoroughly in 5. Remove the air filter element from its frame. solvent.
  • Page 88 NOTE: 7. Squeeze the excess solvent out of the air filter element and let it dry. The air filter element should be cleaned every 20-40 CAUTION: hours. It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas. Do not twist the air filter element when squeezing it.
  • Page 89 V-belt case drain plug Cleaning the spark arrester The V-belt case drain plug is located under the driver Be sure the exhaust pipe and muffler are cool before seat. (See page 4-15 for seat removal and installation cleaning the spark arrester. procedures.) 1.
  • Page 90 WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester. Hot exhaust system WHAT CAN HAPPEN Could injure the eyes. Could cause burns. Could cause carbon monoxide poisoning, possibly leading to death. 1. Tailpipe 2. Spark arrester Could start a fire. Tightening torque: HOW TO AVOID THE HAZARD Tailpipe bolt:...
  • Page 92 ENGINE TECHNICAL SPECIFICATION Model CF196 Type single cylinder/four stroke/water-cooling/four valve Cylinder diameter 96mm Stroke 82mm Displacement 594mm Compression Ratio 10:1 Peak Power 28kw/6500r/min Peak Torque 46N.m/5500r/min Min steady rotate speed(at kerb) 1300r/min±100r/min Min fuel consumption ratio ≤340g/kw.h Start Type Electric start Ignition Type MPFI ECU Fuel system...
  • Page 93 5. Install the console. 6. Install the seats. Valve clearance adjustment The correct valve clearance changes with use, resulting in improper fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional service technician.
  • Page 94 Rear brake pad check Checking the brake fluid level Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear indicator grooves have almost disappeared, have a Regard dealer replace the brake pads as a set.
  • Page 95 procedures.) Brake fluid replacement Observe these precautions: Complete fluid replacement should be done only by When checking the fluid level, make sure the top of trained service personnel. the brake fluid reservoir is level. Have a Regard replace the following components Use only the recommended quality brake fluid.
  • Page 96 Checking the brake pedal WARNING Have a Regard dealer check the brakes at the intervals specified in the periodic maintenance and lubrication POTENTIAL HAZARD chart. There should be no free play in the brake pedal. Operating with improperly serviced or adjusted The brakes should operate smoothly and there should brakes.
  • Page 97 NOTE: Parking brake lever free play adjustment Periodically check the parking brake lever free play and The parking brake lever must be released when adjust it if necessary. checking and adjusting the parking brake lever 1. Shift the drive select lever into low gear "L". free play.
  • Page 98 Brake light switch adjustment 1. Brake light switch 2. Adjusting nut The brake light switch, which is activated by the brake 3. Close the hood. pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust Cable inspection and lubrication the brake light switch as follows.
  • Page 99 Brake pedal and accelerator pedal lubrication Lubricate Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Recommended lubricant: Lithium-soap-based grease Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun.
  • Page 100 Steering shaft lubrication Wheel removal Lubricate the pivot points. 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand Recommended lubricant: under the frame. Lithium-soap-based grease 3. Remove the nuts from the wheel. (all-purpose grease) 4. Remove the wheel. 1.
  • Page 101 Wheel installation 1. Install the wheel and the nuts. NOTE: The arrow mark on the tire must point toward the rotating direction of the wheel. Tapered nuts are used for both the front and rear wheels. Install the nut with its tapered side towards the wheel.
  • Page 102 Battery WARNING This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or POTENTIAL HAZARD add distilled water in the battery. If the battery seems to Failure to handle batteries or battery electrolyte have discharged, consult a Regard dealer.
  • Page 103 Battery maintenance Fuse replacement 1. When the vehicle is not used for a month or longer, The main fuse and the fuse box are located under the remove the battery and store it in a cool, dark hood. (See page 83 for hood opening and closing place.
  • Page 104 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Lift the hood up. (See pages 8-6-7 for hood opening and closing procedures.) 2. Remove the bulb holder cover at the rear of the headlight by pulling it off. 4.
  • Page 105 CAUTION: WARNING Do not touch the glass part of the headlight bulb POTENTIAL HAZARD keep free from oil, otherwise A headlight bulb is hot when it is on and immediately transparency of the glass, the luminosity of the after it is turned off. bulb, and the bulb life will be adversely affected.
  • Page 106 Headlight beam adjustment Tail/brake light bulb replacement CAUTION: If a tail/brake light bulb burns out, replace it as follows: 1. Remove panel A (if replacing the left tail/brake It is advisable to have our company or dealer make bulb) or panel B (if replacing the right tail/brake this adjustment.
  • Page 107 2. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 1. Panel B 1. Tail/brake light bulb holder 3. Push defective bulb turn counterclockwise to remove it from the bulb holder. 4. Push a new bulb in and turn it clockwise to install in the bulb holder.
  • Page 108 bills. Tightening torque: Panel bolt: WARNING 6.5N.m (0.65m.kgf, 4.7ft.lbf) POTENTIAL HAZARD Troubleshooting Checking the fuel system while smoking or near an Although vehicles receive a rigid inspection before open flame. WHAT CAN HAPPEN shipment from the factory, trouble may occur during operation.
  • Page 109 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Remove the fuel hose Check the Fuel pump is There is fuel. No fuel. from the fuel pump. fuel flow. clogged. Check if there is fuel in the fuel tank. Ask a Regard dealer to No fuel.
  • Page 110 Engine overheating WARNING POTENTIAL HAZARD HOW TO AVOID THE HAZARD Removing the radiator cap when the engine and Wait for the engine to cool before removing the radiator are still hot. radiator cap. Always use a thick rag over the cap. WHAT CAN HAPPEN Allow any remaining pressure to escape before You could be burned by hot fluid and steam blown...

  • Page 111: Cleaning And Storage

    CLEANING AND STORAGE A. CLEANING CAUTION: Frequent, thorough cleaning of your vehicle will not Excessive water pressure may cause water seepage only enhance its appearance but will improve its deterioration wheel bearings, brakes, general performance and extend the useful life of many transmission seals and electrical devices.
  • Page 112 B. STORAGE WARNING Long term storage (60 days or more) of your vehicle will require some preventive procedures to guard POTENTIAL HAZARD against deterioration. After thoroughly cleaning the Operation with wet brakes after washing. vehicle, prepare for storage as follows: WHAT CAN HAPPEN 1.
  • Page 113 tablespoon of SAE 10W30 or 20W40 motor oil in 8. Remove the battery and charge it. Store it in a dry the spark plug hole and reinstall the spark plug. place and recharge it once a month. Do not store Ground the spark plug wire and turn the engine the battery in an excessively warm or cold place (less than 0℃(30°F) or more than 30℃...

  • Page 114: Specifications

    SPECIFICATIONS Model RUF625 Dimensions: Overall length 2905 mm (114.4 in) Overall width 1415 mm (55.7 in) Overall height 1,854 mm (73.0 in) Seat height 818 mm (32.2 in) Wheelbase 1,910 mm (75.2 in) Ground clearance 275 mm (10.75 in) Minimum turning radius 3,900 mm (153.5 in) Basic weight: With oil and full fuel tank...
  • Page 115 Model RUF625 Engine oil: 0° 10° 30° 50° 70° 90° 110° 130° F Type LUBE 4 (20W40) or SAE 20W40 LUBE 4 (10W30) or SAE 10W30 SAE 5W30 Recommended engine oil classification -20° -10° 0° 10° 20° 30° 40° 50° C API Service SE, SF, SG type or higher CAUTION: In order to prevent clutch slippage (since the engine oil also...
  • Page 116 Model RUF625 Final gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.25 L (0.22 Imp qt, 0.26 US qt) Differential gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.32 L (0.28 Imp qt, 0.34 US qt) Radiator capacity (including all routes): 2.50 L (2.20 Imp qt, 2.64 US qt) Air filter:...
  • Page 117 Model RUF625 Transmission: Primary reduction system V-belt Transmission type V-belt automatic Operation Right hand operation Reverse gear 3.828 Sub transmission ratio 5.857 high 3.514 Chassis: Frame type Steel tube frame Caster angle Trail 26.0 mm (1.02 in) Tire: Type Tubeless Size front 25 8-12NHS...
  • Page 118 Model RUF625 Suspension: Front suspension Double wishbone Rear suspension Double wishbone Shock absorber: Front shock absorber Coil spring/oil damper Rear shock absorber Coil spring/oil damper Wheel travel: Front wheel travel 185.0 mm (7.28 in) Rear wheel travel 185.0 mm (7.28 in) Electrical: Ignition system DC.
  • Page 119 Model RUF625 Specified fuses: Main fuse 20.0 A fuse: 10 .0A Auxiliary DC jack fuse: 10.0 A fuse:...

  • Page 120: Service Guide

    Service guide In order to protect the interest of customers and to give customers better after sale service, please read the following carefully The content, object and period that need to be warranted. The content Our company will be responsible to repair the parts or change the parts if the customers use product according to the manual and in the period of warranty and the problem is due to the quality of product.
  • Page 121 You do not repair our product at our listed service-point. Beyond the warranty period. You do not use the parts that were manufactured in our company. You do not use the parts that were manufactured in our company You use the vehicle beyond the maximum load capacity. Vehicle is damaged due to typhoon, flood, fire, earthquake, war and other force which can not be resisted by human power.
  • Page 122 SSR MOTORSPORTS INC.

This manual is also suitable for:

Sru600lt

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