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ModuSat SP Cooling Unit
ModuSat SP Heating Unit
Installation Manual
2551988D

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Summary of Contents for Evinox ModuSat SP Cooling Unit

  • Page 1 ModuSat SP Cooling Unit ModuSat SP Heating Unit Installation Manual 2551988D...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL INFORMATION ................... 1 TECHNICAL FEATURES ....................3 INSTALLATION ......................7 Water treatment ..................... 13 Electrical Connections ....................15 5.2.1 RJ45 Connections ......................16 SETTING INTO OPERATION / COMISSIONING............19 6.3.1 Pressure independent control valve (PICV) ..............20 6.3.2 Pump ..........................
  • Page 3 SPH/SPC SERVICING AND INSPECTION ..............23 WARRANTY ......................24 KIWA CERTIFICATE ....................26 2551988D...
  • Page 4: General Information

    The Evinox ModuSat Single Plate heating/cooling units have been designed to provide heating/cooling for dwellings served by a communal or district system. The heating/cooling is supplied via primary water, which is provided by centralised plant. The Evinox ModuSat SPH/SPC units require electrical supply to function.
  • Page 5 Safety instructions The Evinox heating/cooling interface unit must be installed, commissioned and maintained by a qualified and competent personnel in accordance with this document as well as national regulations and standards. Risk of Electric shock. Disconnect the electricity supply before starting any works on the unit.
  • Page 6: Technical Features

    TECHNICAL FEATURES Typical ModuSat Heating/Cooling Unit Note: The product may look different from the image shown. Function and operation  District or communal system – the primary heating/cooling water flow is used to produce secondary heating/cooling.  Apartment heating/cooling – when the space heating/cooling demand is requested by the end user controller, the heating/cooling operation is started.
  • Page 7 Typical Schematic (All Top Connections) Components Primary circuit flow Primary circuit return Dwelling flow Dwelling return Connection for safety discharge Primary Circuit Side Insulated plate heat exchanger Pressure Independent Control Valve (PICV) with actuator Heat meter Cooling Secondary Side Circuit Expansion vessel Low pressure switch Safety relief discharge...
  • Page 8 Technical Parameters Electrical Electric supply 220 / 240 Volt (AC) Frequency 50 Hz Current absorption 0,6 Amps Hydraulic connections SPH/SPC-R20 … SPH/SPC-R70 … SPH/SPC-B50 … SPH/SPC-R60 SPH/SPC-B40 SPH/SPC-B70 Primary circuit supply 3/4 ” 1” 1 ¼ ‘’ Primary circuit return 3/4 “...
  • Page 9 Typical Dimensions These dimensions are for both SPC and SPH units. Minimum space requirements for access and servicing: Top: 190 mm should be allowed for the flushing bypass kit on the top of the unit with 3/4 “ connections and 250 mm for the units with 1” connections, Front: 700 mm, Side: 50 mm, Bottom: Sufficient space to connect the drain.
  • Page 10: Installation

     The ModuSat unit may have been transported and handled many times prior to the installation, therefore it is vitally important that all unions and connections are checked and tightened as required. In case of damage please contact Evinox Energy on 01372 722277 immediately.
  • Page 11 The manufacturer cannot accept any responsibility for any damage caused to the unit due to crossed connections. Any Evinox engineer callout/visit due to this issue will be chargeable. The ModuSat unit is designed to be wall mounted with the typical primary and secondary connections as shown below.
  • Page 12 Then slide down by 15mm and across to the right by 30mm, as indicated in diagram. STEP2: Fit the Evinox Energy Flushing Bypass & Valve Kit to the rig and then make final connections to the pipework running to the ModuSat.
  • Page 13 Evinox Flushing By-pass Kit Evinox flushing by-pass kit allows to isolate HIU from the network during cleaning and flushing the system. The kit includes an H shape by-pass with inbuilt isolation valve, 1 strainer and 3 isolation valves. Evinox FLUSH-KIT-C01-SS for ModuSat SPC...
  • Page 14 Close the bypass after flushing is complete. Provide isolation valves and a strainer. If Evinox valve kit is not used, it must be ensured that there are isolation valves provided. Strainers on the primary and secondary heating inlets are required to ensure the components in the unit are protected from debris and sediments.
  • Page 15 Filling the primary circuit Please take care when filling the ModuSat® unit.  Make sure that the by-pass valve is in closed position  Slowly open the isolation valves on the primary circuit.  Visually check that there are no leaks.
  • Page 16: Water Treatment

    Water treatment The quality and cleanliness of the water within both the primary and secondary circuits is vitally important, to prevent damage to the ModuSat components and to ensure that the efficiency and service life of the unit is maintained. It is therefore necessary to fully flush and treat both primary and secondary circuits using suitable water treatment chemicals.
  • Page 17 Please confirm with the water treatment consultants that the chemicals used and cleaning method statement complies with the requirements set out in this section. Evinox Energy do not take responsibility for approving inhibitors used for dosing the system. Warranty due to Water Quality...
  • Page 18: Electrical Connections

    Follow the instructions Any damage caused by an incorrect connection will invalidate the warranty. Evinox Energy cannot accept any responsibility for incorrect wiring. The ModuSat wiring board is located within the ModuSat itself under a removable metal cover. To access the connection board, the full front case cover should be removed. The connection board is found in the centre of the unit to your left.
  • Page 19: Rj45 Connections

    Doing so may invalidate the warranty. Connection Terminations Evinox Energy strongly recommend in accordance with best practice that all wiring connections to the board, especially the BUS and room controller are terminated using ‘bootlace ferrule’...
  • Page 20 ModuSat Connection Board Please Note: When connecting external valves or pumps to the ModuSat control board, it must be ensured that each connection does not exceed 1amp @ 220/240V (AC). 2551988C...
  • Page 21 Typical Wiring Diagram with 2-zone control SEE STD-MOD-BMS DRAWING WITH NOTES AT THE END OF THIS MANUAL SmartTalk system wiring Typical Modbus system architecture SEE STD-MOD-2013-BUS 1 – E DRAWING WITH NOTES AT THE END OF THIS MANUAL Typical TCP/IP system architecture SEE STD-MOD-2015-TCP-IP-3 DRAWING WITH NOTES AT THE END OF THIS MANUAL 2551988C...
  • Page 22: Setting Into Operation / Comissioning

    SETTING INTO OPERATION / COMISSIONING Evinox Commissioning Engineers The unit should be commissioned by Evinox Energy commissioning engineers to validate the warranty unless otherwise specified by Evinox Energy. System Checklist Prior Commissioning It is important that the system is fully ready for the works to be carried out.
  • Page 23: Pressure Independent Control Valve (Picv)

    Please note: The rocker switch below the commissioning push button is the Pump Manual Override. This should NOT be operated or used by persons other than Evinox Energy engineers as it is for fault diagnostic use only. Setting unit into operation 6.3.1 Pressure independent control valve (PICV)
  • Page 24: Pump

    6.3.2 Pump Evinox ModuSat from SPC/SPH-R20 to SPC/SPH-R60 have an integral Wilo Yonos Para Pulse-width modulation (PWM) circulation pump. The other ModuSat models have pumps with a manual dial which should be used to set required speed. Wilo Yonos Para Pump LED – Description of Status...
  • Page 25 Evinox Technical Personnel Evinox Technical Personnel who will visit the project during the course of the installation and at completion to arrange for final commissioning and calibration, do so to assist the contractor and install team to deal with any questions and queries.
  • Page 26 SPH/SPC inspection should be carried out every 2 years in line with the current regulations, standards and guidelines. Which is, but not limited to BSRIA Heat Interface Unit Guide BG62/2015 Evinox Energy ModuSat SPH/SPC Servicing and Inspection Checklist Check No leaks associated with SPH/SPC...
  • Page 27 Replacement parts are chargeable until passed as faulty by Evinox Energy, when a credit will be provided. Any parts that have failed as a result of poor servicing or misuse will not be covered by our warranty.
  • Page 28 Any modifications to the appliance will invalidate the warranty. Installation of the Evinox Energy unit should only be carried out by suitably skilled and qualified personnel. If failure occurs due to poor or faulty installation work, this will invalidate the warranty.
  • Page 29 KIWA CERTIFICATE 2551988C...
  • Page 30 1AMP Keep Warm Facility and DHW cylinder schedules OUTPUT 1 When Evinox ViewSmart is used, P2-C connection is not needed for KWF control. P2-C only to be used for 3rd party controller to enable 240 V CABLE Keep Warm Facility or DHW cylinder schedules. P2-C can also be used for 2nd pulse meter.
  • Page 31 MODUSAT SmartTalk DATA LOGGER AND SUPPLY UNIT BUS PRINCIPLE SYSTEM ARCHITECTURE DRAWN CHECKED DATE SCALE AUGUST 2016 N.T.S DRAWING No EVINOX RESERVES THE RIGHT TO MODIFY ANY CHARACTERISTICS OF ITS EQUIPMENT STD/MOD/2013/BUS 1 WITHOUT PRIOR NOTICE AS PART OF ITS CONTINUING PRODUCT DEVELOPMENT...
  • Page 32 TITLE TYPICAL TCP / IP NETWORK FOR MODUSAT SYSTEM DRAWN CHECKED DATE SCALE JAN. 2015 N.T.S. DRAWING No EVINOX RESERVES THE RIGHT TO MODIFY ANY CHARACTERISTICS OF ITS EQUIPMENT STD-MOD-2015-TCP/IP-3 WITHOUT PRIOR NOTICE AS PART OF ITS CONTINUING PRODUCT DEVELOPMENT...

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