1. Manuals
  2. Brands
  3. SkyAzúl Manuals
  4. Monitor
  5. HC3900
  6. Installation, operation & service manual

SkyAzúl HC3900 Installation, Operation & Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HC3900
(DS380)
Installation, Operation & Service Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HC3900 and is the answer not in the manual?

Questions and answers

Summary of Contents for SkyAzúl HC3900

  • Page 1 HC3900 (DS380) Installation, Operation & Service Manual...
  • Page 3 HC3900 Installation, Operation & Service Manual NOTICE SkyAzúl makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and/or its fitness for a particular purpose. SkyAzúl will not be liable for errors contained in this manual or for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.

  • Page 5: Table Of Contents

    CONTENTS System components ....................... 1 SYSTEM OPERATION ......................2 content of display ..................... 2 Operation description ....................3 2.2.1 Setting the operating mode ................3 2.2.2 Setting the reevings ................... 5 2.2.3 Setting time ......................5 Alarm stop ......................... 5 Description of indication light ..................
  • Page 6 6.2.9 Setup -> Chip Select ..................21 6.2.10 Setup -> Com port .................... 21 6.2.11 Setup -> Baud rate .................... 21 6.2.12 Setup ->language ..................... 21 6.2.13 Help ->About DS380 Tool ................. 22 Appendix： ......................22 ERROR CODE ........................23 SkyAzúl, Equipment Solutions www.skyazul.com 301-371-6126...

  • Page 7: System Components

    1 SYSTEM COMPONENTS Central unit LCD Graphic Display Pressure transducer Length/angle sensor Anti-Two-Block switch SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...

  • Page 8: System Operation

    2 SYSTEM OPERATION CONTENT OF DISPLAY indication light of A2B switch pre-warning light overload warning light SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...

  • Page 9: Operation Description

    bargraph (load moment percentage indication) OM display Reeving display Actual load display Rated capacity display Function key Upper limit angle setting Lower limit angle setting Alarm stop Net weight OPERATION DESCRIPTION 2.2.1 Setting the operating mode The OM setting is used for to adjust the LMI parameter according to the actual crane’s condition. When operate the crane please make sure the displayed operation mode is the same with the actual operation mode.
  • Page 10 ( pic.1) Pressing the key of number “1” enter into pic.2 “ Set operation mode”. (see pic.2) ( pic.2 ) By pressing the number key the actual OM can be input. Let’s take a example: if you want to enter OM 02, you can press the key “0”...

  • Page 11: Setting The Reevings

    upgrade interface. 2.2.2 Setting the reevings This function is for to setting the number of the rope for LMI system. Before operate the crane the operator is asked to adjust the displayed reeving to be same with the actual one. The relationship between the actual reeving and displayed one is as following: Displayed value: 1 ----------16...

  • Page 12: Description Of Indication Light

    — Error operation Press the key in the main interface and the audible alarm will be silenced till above condition happen again. DESCRIPTION OF INDICATION LIGHT 2.4.1 A2B indication light The red warning light will light up as soon as the anti-two-block limit Switch contact open, indicating that a two-blocking condition is approaching.

  • Page 13: Setting Of Upper And Lower Limit

    SETTING OF UPPER AND LOWER LIMIT The LMI system function for the limitation of the boom angle to warn the operator of extreme caution under dangerous condition: buildings, bridges, high-voltage wire. WARNING This limit function is only of warning use but without control function. For each time reset the LMI system you need to reset the limit value.

  • Page 14: Hc3936 System Functions

    3 HC3936 SYSTEM FUNCTIONS 1. Warning — overload — 2 block condition — malfunction Any above condition happens the HC3936 system will light up and sound alarm for warning. 2. Prohibited Cooperating with crane electrics system the system will send alarm warning and any of the following crane’s movements will be prohibited: —...

  • Page 15: Service And Maintenance

    The LMI system has this cut-off function however the operation toward dangerous direction is not allowed when overload or 2 block condition happens. Because this cut-off device is a interacted system, in case of any error it may cause big danger. NOTICE When the cut-off device is activated this cut-off signal will always keep be out.

  • Page 16: The Reason For Buzzer Keeping Sound Alarm

    70°whether the displayed vale is the same or use the tape to measure the working radius. If the displayed value or radius is not the same with the actual value, you should adjust the angle sensor. Please lose the three bolts (see the following pic.). Slowly turn the angle sensor till the displayed value accord with the actual value.

  • Page 17: Trouble Shooting

    5 TROUBLE SHOOTING LENGTH SENSOR SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...

  • Page 18: Angle Sensor

    ANGLE SENSOR SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...

  • Page 19: Pressure Transducer

    PRESSURE TRANSDUCER SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...
  • Page 20 SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...

  • Page 21: No Console Display

    6 DS380 TOOL DS380 Tool is used for uploading, downloading and verifying of system software, Interpol data, crawler crane calibration data between PC and HC3900 central unit, it is also possible to download overload record from HC3900 central unit. SOFTWARE INSTALLATION Double click Setup.

  • Page 22: Software Introduction

    System program: This selection is only available on two layer PCB board of old hard ware version, in HC3900 it is not possible because system program is not flash but EEPROM. Interpol data : data file generated by Interpol software ，extension name is ：da4 DACdata：Calibration data of crawler crane before July 18, 2007 system software...

  • Page 23: Main Window

    6.2.2 Main window A: Menu：menu of data transmission, software setting, include File, Edit, Communication, Setup, Help。 B: Auto verify check box：when it is checked，the program will check if the data uploaded into the central unit is correct automatically after uploading，otherwise the program will stop without verifying；when you download data from central unit without auto verify checked , a save as dialog box will show ,and you can save the data as binary format.

  • Page 24: File -> Load Hex File [F2]

    6.2.3 File -> Load hex file [F2] Load hex file which you want to transmit to central unit， or you can also press a shortcut key to do this ，if you select system program in welcome form ,you can load file with extension name of “*.hex”, if you select “Interpol data”...

  • Page 25: Communication -> Connect [F5]

    The text box below “Address” you can input address which you want to read, it is a easy way to browse buffer content in different addresses. 6.2.7 Communication -> Connect [F5] Connect to the central unit, please note the operating sequence: 1.
  • Page 26 Next step, in the input box you can select the sector range you want to write, there are 256 bytes in one sector, and the default string in the input box is based on the hex file we have just loaded. Normally you should not change the range. After input the range ,the uploading start, in the top right side you can see the progress of operating.

  • Page 27: Setup -> Chip Select

    6.2.9 Setup -> Chip Select By the menu we can go back to the welcome window, and change the flash memory we want to operate on .after make the changing ,reconnect to the central unit must be done. 6.2.10 Setup -> Com port Setting the serial port number, com1 to com 16 are available.

  • Page 28: Help ->About Ds380 Tool

    6.2.13 Help ->About DS380 Tool Some message about DS380 Tool, include company name, telephone number. APPENDIX： Wiring diagrams of the serial communication cable. Brown -----2 White-------3 Black-------5 Blue---------5 TO HC3900 Central unit to 9 pin serial port of PC SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...

  • Page 29: Error Code

    7 ERROR CODE Error Error Cause Elimination code Fallen below the minimum Fallen below the radius or exceeding the Luff down the boom to a radius range or E 01 maximum angle specified in the radius Or angle preset in the angle range respective load chart due to load chart...
  • Page 30 Error Error Cause Elimination code a) cable between length sensor and Fallen below limit check cable central unit defective not connected for the measuring connectors well or water in the connectors channel “length replace, if necessary E 11 b) length sensor pot defective Telescopic boom”...
  • Page 31 Error Error Cause Elimination code a) cable between pressure transducer check cable Exceeded to central unit defective or water in the connector, and replace if upper limit value for connector necessary measuring channel E 22 “pressure b) pressure transducer defective replace pressure transducer...
  • Page 32 Error Error Cause Elimination code a) check the ground connection of the sensors b) check the test-point’s c) check 8V voltage Voltage of the analog The voltage supply in the d) check if the analog signal is input over than it’s analog channel or A2B connected with high voltage...
  • Page 33 Error Error Cause Elimination code Faulty data a) replace memo. extension Upon loading, no valid data are to be during E 49 found on the RMA in the memory b) replace on-line interface on-line extension in on-Line-programming c) replace SLI main board operation Error in the E 51...
  • Page 34 e) data FLASH defective f ) replace main board of the central unit f ) computer module defective g)replace computer module g)coupler defective h)replace the coupler of main board SkyAzúl, Equipment Solutions 301-371-6126 www.skyazul.com...
  • Page 35  ...
  • Page 36 SkyAzúl, Inc. 16 Walnut Street Middletown, MD 21769 Phone 301-371-6126 Fax 301-371-0029 www.skyazul.com info@skyazul.com SkyAzúl, Equipment Solutions www.skyazul.com 301-371-6126...

This manual is also suitable for:

Ds380

Table of Contents