Atlas Copco HC 150 Safety And Operating Instructions Manual
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Atlas Copco HC 150 Safety And Operating Instructions Manual

Hydraulic compactor
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HC
Safety and operating instructions
Hydraulic compactor
Valid from serial number
HC 150
BGB890301
HC 350
BGB890301
HC 450
BGB890301
HC 850
BGB890301
HC 1050
BGB890301
HC 1055
BGB890301
© 2014 Construction Tools EOOD | No. 3390 5121 01 | 2014-11-19
Original instructions
150, 350, 450, 850, 1050, 1055

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Summary of Contents for Atlas Copco HC 150

  • Page 1 150, 350, 450, 850, 1050, 1055 Safety and operating instructions Hydraulic compactor Valid from serial number HC 150 BGB890301 HC 350 BGB890301 HC 450 BGB890301 HC 850 BGB890301 HC 1050 BGB890301 HC 1055 BGB890301 © 2014 Construction Tools EOOD | No. 3390 5121 01 | 2014-11-19...

  • Page 3: Table Of Contents

    HC 150, 350, 450, 850, 1050, 1055 Contents Contents INTRODUCTION..............7 About these Safety and Operating Instructions.
  • Page 4 Changing the oil in the PermanentLube system........35 Bolt connections/Tightening torques HC 150 - HC 450......37 Bolt connections/Tightening torques HC 850 - HC 1055.
  • Page 5 Hydraulic compactor HC 150 - HC 450..........50 Rotation device HC 150 - HC 450 (optional add-on kit)......51 Hydraulic compactor HC 850 - HC 1055.

  • Page 7: Introduction

    HC 150, 350, 450, 850, 1050, 1055 INTRODUCTION INTRODUCTION Thank you for choosing an Atlas Copco product! We have been working according to a customer-oriented approach since 1873. Our innovative and ergonomic solutions help our customers lower costs and achieve better business results.
  • Page 8 INTRODUCTION HC 150, 350, 450, 850, 1050, 1055 Symbols used in illustrations have the following meanings: permitted operation prohibited operation © 2014 Construction Tools EOOD | No. 3390 5121 01 | 2014-11-19 Original instructions...

  • Page 9: Safety Instructions

    HC 150, 350, 450, 850, 1050, 1055 SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS Signal words This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury The signal words Danger, Warning, Caution, and or death.

  • Page 10: Qualification

    Repairing the hydraulic attachment is only permitted Using a carrier whose load-bearing capacity is too ● if carried out by professionals trained by Atlas Copco high, may cause mechanical overloading of the Construction Tools. These professionals must have hydraulic compactor.

  • Page 11: Transport, Precautions

    HC 150, 350, 450, 850, 1050, 1055 SAFETY INSTRUCTIONS If any significant changes are made to the ► Transport, precautions hydraulic installation, a new acceptance inspection is to be carried out in accordance with the relevant WARNING Risk of death due to suspended national safety provisions.

  • Page 12: Explosion And Fire, Precautions

    SAFETY INSTRUCTIONS HC 150, 350, 450, 850, 1050, 1055 WARNING Skin infections/diseases due to Falling stones, precautions oil and grease Hydraulic oil and grease can cause rashes (or even WARNING Fragments flying around eczema) if they come into contact with the skin.

  • Page 13: Changes To The Hydraulic Attachment, Precautions

    HC 150, 350, 450, 850, 1050, 1055 SAFETY INSTRUCTIONS Changes to the hydraulic attachment, precautions WARNING Changes to the hydraulic attachment Changes to the hydraulic attachment or the adapter plate may lead to serious injury. Never carry out any changes to the hydraulic ►...

  • Page 14: Overview

    OVERVIEW HC 150, 350, 450, 850, 1050, 1055 OVERVIEW Function The hydraulic compactor compacts hard core Equipment description (granulate material), clay soil and organic soils. The impact force is transferred to the ground by means The illustration gives an overview of the main parts of the tamper plate working at a high frequency.

  • Page 15: Name Plate

    HC 150, 350, 450, 850, 1050, 1055 OVERVIEW Name plate Applications ● Hollow, soil and slope compression Driving in formwork, sheet pile profiles, posts, etc. ● ● Pulling out formwork, sheet pile profiles, posts, etc. Guarantee The guarantee or product liability will be invalidated...

  • Page 16: Removing The Packaging

    Check that the delivery is complete. ♦ Check the delivery for visual damage. ♦ If any defects are found, consult the Atlas Copco Customer Center/dealer in your area. Scope of delivery The hydraulic compactor is delivered complete with: Hydraulic compactor ●...

  • Page 17: Transport

    HC 150, 350, 450, 850, 1050, 1055 TRANSPORT Engage the star profile key in the hexagonal ♦ TRANSPORT socket screw. WARNING Hoist tipping over / hydraulic Screw in the two adjustable eyebolts by hand ♦ attachment falling diagonally to the connecting plate of the outer housing.

  • Page 18: Transport Using A Forklift Truck

    TRANSPORT HC 150, 350, 450, 850, 1050, 1055 Secure the hydraulic attachment to the loading ♦ Transport using a forklift truck area as shown in the following illustration. Observe all the applicable national/regional ♦ WARNING Hydraulic attachment tipping over regulations on securing loads.

  • Page 19: Installation

    ► Collect any hydraulic oil which escapes. Our hydraulic attachments are basically designed for use with mineral oils. Consult the Atlas Copco ► Dispose of it in accordance with the applicable Customer Center/Dealer in your area before using environmental regulations.

  • Page 20: Installing The Rotating Mechanism

    Check that the delivery is complete. ♦ Check the delivery for visual damage. ♦ ♦ If any defects are found, consult the Atlas Copco Customer Center/dealer in your area. ♦ Remove the hydraulic compactor from the carrier (see chapter Removing the hydraulic attachment from the carrier).

  • Page 21: Manufacturing The Adapter Plate

    HC 150, 350, 450, 850, 1050, 1055 INSTALLATION Screw the connecting fittings »P« and »T« and ♦ Manufacturing the adapter both »Rotate« connecting fittings into the rotating plate mechanism. Screw the elbow joints into valve block ♦ Construction Tools GmbH also supplies base plates connections »P«...
  • Page 22 INSTALLATION HC 150, 350, 450, 850, 1050, 1055 The contact faces of the screw head and the lock Install the adapter plate (D) on the rotating ♦ washers (B) must not be lubricated. mechanism (E) as shown. without a rotating mechanism: ♦...

  • Page 23: Attaching The Hydraulic Attachment To The Carrier

    HC 150, 350, 450, 850, 1050, 1055 INSTALLATION Let your assistant instruct you until the bores in ♦ Attaching the hydraulic the adapter plate (B) and in the stick (A) are attachment to the carrier properly aligned. Install the stick bolt (C) and lock it.

  • Page 24: Making The Hydraulic Connections

    INSTALLATION HC 150, 350, 450, 850, 1050, 1055 The adapter plate must not be stopped by the Install the pressure and tank hoses. ♦ mechanical stops in either position. Consult the Atlas Connect the pressure and tank hoses. ♦ Copco Customer Center/Dealer in your area if the adapter plate is stopped by a mechanical stop.

  • Page 25: Without A Rotating Mechanism

    HC 150, 350, 450, 850, 1050, 1055 INSTALLATION without a rotating mechanism with a rotating mechanism ♦ Connect the pressure hose to port »P«, making ♦ Connect the pressure hose to connection »P« of sure it is torsion-free. the rotating mechanism motor, making sure it is torsion-free.

  • Page 26: Removing The Hydraulic Attachment From The Carrier

    INSTALLATION HC 150, 350, 450, 850, 1050, 1055 Removing the hydraulic WARNING Metal chips shooting off When hammering out bolts, chips may shoot off and attachment from the carrier cause serious eye injuries. Wear safety glasses when hammering out the ►...

  • Page 27: Operation

    HC 150, 350, 450, 850, 1050, 1055 OPERATION OPERATION Preparations before starting WARNING Hot hydraulic oil squirting out WARNING Falling carrier The hydraulic system is under high pressure. If A carrier falling or tipping over due to the surface not...

  • Page 28: Switching The Hydraulic Compactor On And Off

    OPERATION HC 150, 350, 450, 850, 1050, 1055 The preparations required prior to starting the Position the hydraulic attachment on the ground. ♦ hydraulic attachment depend on the ambient Briefly switch on the hydraulic attachment and ♦ temperature: exert light pressure on it.

  • Page 29: Driving Something Into The Ground

    HC 150, 350, 450, 850, 1050, 1055 OPERATION Place the hydraulic compactor on the ground. ♦ High ambient temperature ♦ Only use hydraulic oils of sufficient viscosity. Make sure that the entire tamper plate makes ♦ In summer and in tropical climates, the minimum contact with the ground.

  • Page 30: Prohibited Operation

    OPERATION HC 150, 350, 450, 850, 1050, 1055 The hydraulic attachment was not constructed to lift Prohibited operation or transport loads. This would damage the hydraulic attachment. Unsafe base WARNING Danger of tipping The carrier can topple over and cause injuries and damage.

  • Page 31: Cylinder End Positions

    HC 150, 350, 450, 850, 1050, 1055 OPERATION Cylinder end positions ♦ Reposition the carrier to avoid working with the cylinder in its end positions. Avoid operating the hydraulic attachment when the carrier stick and bucket cylinder are in one of their end positions.

  • Page 32: Maintenance

    MAINTENANCE HC 150, 350, 450, 850, 1050, 1055 MAINTENANCE WARNING Unexpected movement Sudden movements of the carrier may cause serious injury. The maintenance activities are carried out by the carrier driver. Secure the carrier so that it cannot move ►...

  • Page 33: Maintenance Schedule

    HC 150, 350, 450, 850, 1050, 1055 MAINTENANCE Maintenance schedule daily Check the hydraulic lines for leaks Check that the pipe clamps on the carrier are tight Tighten the screw connection to the adapter plate Check the connection to the carrier (bolts, lock pins)

  • Page 34: Depressurising The Hydraulic System

    MAINTENANCE HC 150, 350, 450, 850, 1050, 1055 NOTICE Environmental damage due to polluted Depressurising the hydraulic water system Hydraulic oil and cutter grease are environmentally harmful and must not penetrate the ground or enter the water table or water supplies.

  • Page 35: Checking Hydraulic Lines

    HC 150, 350, 450, 850, 1050, 1055 MAINTENANCE Checking hydraulic lines Changing the oil in the PermanentLube system ♦ Secure the carrier such that it cannot move unexpectedly. The oil in the PermanentLube system must be changed once a year.
  • Page 36 MAINTENANCE HC 150, 350, 450, 850, 1050, 1055 Model Quantity [l] HC 150 HC 350 HC 450 HC 850 HC 1050 HC 1055 ♦ Fit both oil level indicating plug (C) and air breather valve (A) back in the rotor housing. Required tightening torques see chapter Bolt connections/Tightening torques.

  • Page 37: Bolt Connections/Tightening Torques Hc 150 - Hc 450

    HC 150, 350, 450, 850, 1050, 1055 MAINTENANCE Bolt connections/Tightening torques HC 150 - HC 450 The bolt connections of hydraulic compactors are subjected to very high loads. Tighten any loose connections without exceeding the recommended tightening torques. ♦ Connection point Pos.
  • Page 38 MAINTENANCE HC 150, 350, 450, 850, 1050, 1055 © 2014 Construction Tools EOOD | No. 3390 5121 01 | 2014-11-19 Original instructions...

  • Page 39: Bolt Connections/Tightening Torques Hc 850 - Hc 1055

    HC 150, 350, 450, 850, 1050, 1055 MAINTENANCE Bolt connections/Tightening torques HC 850 - HC 1055 The bolt connections of hydraulic compactors are subjected to very high loads. Tighten any loose connections without exceeding the recommended tightening torques. ♦ Connection point Pos.
  • Page 40 MAINTENANCE HC 150, 350, 450, 850, 1050, 1055 © 2014 Construction Tools EOOD | No. 3390 5121 01 | 2014-11-19 Original instructions...

  • Page 41: Troubleshooting

    HC 150, 350, 450, 850, 1050, 1055 TROUBLESHOOTING TROUBLESHOOTING Hydraulic attachment does not work Cause Remedy Pressure and tank lines swapped Connect the hydraulic hoses correctly (see chapter Hydraulic Carrier driver connections) Check valve in pressure and/or tank line Open the check valve...

  • Page 42: Oil Escapes From The Hydraulic Motor (Rotor And Rotating Mechanism)

    TROUBLESHOOTING HC 150, 350, 450, 850, 1050, 1055 Oil escapes from the hydraulic motor (rotor and rotating mechanism) Cause Remedy Motor damaged Seal the motor Atlas Copco Customer Replace the motor Center/Dealer in your area Workshop Oil leaks from hydraulic ports...

  • Page 43: Hydraulic Compactor Rotates By Itself

    HC 150, 350, 450, 850, 1050, 1055 TROUBLESHOOTING Hydraulic compactor rotates by itself Cause Remedy Internal leaks in hydraulic system Check and repair the hydraulic system Workshop © 2014 Construction Tools EOOD | No. 3390 5121 01 | 2014-11-19 Original instructions...

  • Page 44: Repair

    REPAIR HC 150, 350, 450, 850, 1050, 1055 NOTICE Environmental damage due to hydraulic REPAIR Hydraulic oil is environmentally harmful and must For technical support contact the Atlas Copco ♦ not penetrate the ground or enter the water table or Customer Center/Dealer in your area.
  • Page 45 HC 150, 350, 450, 850, 1050, 1055 REPAIR Remove the screws securing rubber isolators to Disconnect the hydraulic hoses between the motor ♦ ♦ the outer housing. and the valve block from the hydraulic motor. (From serial number BGB890301 up to BGF022382) ♦...

  • Page 46: Replacing Rotor And/Or O-Rings Of Covers

    REPAIR HC 150, 350, 450, 850, 1050, 1055 Fit a new lock washer and a washer onto each NOTICE Part falling ♦ screw. The rotor is not secured to the bearing cover. When pulled out of the unit, it may slip out of the bearing Insert the screws through the rubber buffer and ♦...

  • Page 47: Replacing The Bearing

    HC 150, 350, 450, 850, 1050, 1055 REPAIR Fit a new lock washer onto every screw. Fit a washer onto every screw. ♦ ♦ Tighten the screws with the right tightening torques Position the hydraulic compactor over the new ♦...

  • Page 48: Storage

    STORAGE HC 150, 350, 450, 850, 1050, 1055 STORAGE Hydraulic compactor WARNING Falling hydraulic compactor The hydraulic compactor is heavy. If it topples over where it is stored, it may cause injury. Store the hydraulic compactor on level ground so ►...

  • Page 49: Disposal

    HC 150, 350, 450, 850, 1050, 1055 DISPOSAL DISPOSAL NOTICE Environmental damage due to consumables Hydraulic oil and cutter grease are environmentally harmful and must not penetrate the ground or enter the water table or water supplies. Collect any such consumables which may escape.

  • Page 50: Technical Specifications

    SB 202 Weight apply to standard carriers only. Any variations must be agreed with Atlas Copco and / or the carrier manufacturer prior to attachment. Hydraulic compactor including adapter plate of medium size Please note that the service weight can be considerably higher, depending on the adapter plate.

  • Page 51: Rotation Device Hc 150 - Hc 450 (Optional Add-On Kit)

    HC 150, 350, 450, 850, 1050, 1055 TECHNICAL SPECIFICATIONS Rotation device HC 150 - HC 450 (optional add-on kit) Model HC 150 HC 350 HC 450 Weight 80 kg 80 kg 176 lbs 176 lbs Number of r.p.m. 18 n/min 18 n/min Max.

  • Page 52: Hydraulic Compactor Hc 850 - Hc 1055

    MB 1200 - MB 1700 Weight apply to standard carriers only. Any variations must be agreed with Atlas Copco and / or the carrier manufacturer prior to attachment. Hydraulic compactor including adapter plate of medium size Please note that the service weight can be considerably higher, depending on the adapter plate.

  • Page 53: Rotation Device Hc 850 - Hc 1055 (Optional Add-On Kit)

    HC 150, 350, 450, 850, 1050, 1055 TECHNICAL SPECIFICATIONS Rotation device HC 850 - HC 1055 (optional add-on kit) Model HC 850 HC 1050 HC 1055 Weight 80 kg 155 kg 155 kg 176 lbs 176 lbs 176 lbs Number of r.p.m.

  • Page 54: Ec Declaration

    EC DECLARATION HC 150, 350, 450, 850, 1050, 1055 EC DECLARATION EC Declaration of Conformity (EC Directive 2006/42/EC) We, Construction Tools EOOD, hereby declare that the machines listed below conform to the provisions of EC Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive), and the harmonised standards mentioned below.
  • Page 56 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. www.atlascopco.com...

This manual is also suitable for:

Hc 350Hc 450Hc 850Hc 1050Hc 1055Bgb890301

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