Rotolight TITAN X2 Service Manual
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Rotolight TITAN X2 Service Manual

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TITAN X2 Service Manual
October 2020
D021.V0.05
Supported Models
This Service Manual Supports All Models of the Rotolight Titan X2 Light Fixture
Please refer to the 'Titan X2 Service Parts List' for service kits currently available from Rotolight
or its approved partners.
www.rotolight.com
© Rotolight Group Ltd 2020

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  • Page 1 D021.V0.05 Supported Models This Service Manual Supports All Models of the Rotolight Titan X2 Light Fixture Please refer to the ‘Titan X2 Service Parts List’ for service kits currently available from Rotolight or its approved partners. www.rotolight.com © Rotolight Group Ltd 2020...

  • Page 2: Table Of Contents

    TITAN X2 Service Manual Table of contents Important Information Safety instructions Understanding ESD Precautions ESD Protected Area (EPA) Guide Potential Hazards and Warning Symbols Recommended Service Tool Kit Exploded Drawings – Assembly Items Exploded Drawings – Front Assembly Diagram Exploded Drawings – Rear Assembly Diagram...

  • Page 3: Important Information

    Rotolight accepts no responsibility for damage incurred whilst carrying out service pro- cedures. The undertaking of any disassembly of the Titan X2 light fixture may void any warranty on the product. If an experienced service engineer is not available in your region it is suggested that you contact the Rotolight service team who will be happy to assist you further.

  • Page 4: Safety Instructions

    Do not attempt to undertake any service operations whilst the Titan X2 is connected to a power source. b. It is recommended that the Titan X2 light fixture be out of use for at least an hour prior to any servicing operations. Please ensure the fixture has had adequate time to cool down to room temperature prior to disassembly.

  • Page 5: Understanding Esd Precautions

    TITAN X2 Service Manual Understanding ESD Precautions It is recommended that any persons attempting Servicing operations are fully conversant with the relevant ESD standards for their region. BS EN 61340-5-1:2016 The UK standard is: ANSI/ESD S20:20 The US standard is: ESD Protective Symbol The ESD Protective Symbol can also be referred to as the ESD Packaging Symbol.

  • Page 6: Esd Protected Area (Epa) Guide

    TITAN X2 Service Manual ESD Protected Area (EPA) Guide All servicing operations outlined in this manual must be undertaken in an EPA. This is to prevent the risk of damage occurring through an ESD event during a servicing procedure. Definition of an EPA An ESD Protected Area (EPA) is a defined space within which all surfaces, objects, peo- ple and ESD Sensitive Devices (ESDs) are kept at the same electrical potential.

  • Page 7: Potential Hazards And Warning Symbols

    As highlighted in the general safety requirements section of this manual ‘Do not attempt to undertake any service operations whilst the Titan X2 is connected to a power source’. The Titan X2 PSU contains no user serviceable parts and must be returned to Rotolight for any servicing requirements.

  • Page 8: Recommended Service Tool Kit

    The Rotolight brand has become a byword for market leading quality standards. Our en- tire range of products from the Neo2 to the Titan X2 are assembled in a high-tech facility using highly trained technicians and the finest calibrated production tools.

  • Page 9: Exploded Drawings - Assembly Items

    Titan X2 Fan Cover Sub Assembly F001 M3 Nyloc Nut, DIN 985 Type T S005 Titan X2 Back Main Body Sub Assembly F008 M3 X 12 Pozi Plas-Tec 30 Screw, Countersunk Head, Black Zinc M080 Titan X2 Acrylic Front A Backprinted F028 M3 Nylon 6 Washer - Washer, Plain, 3.2mm, 7mm, Nylon 6, Natural...

  • Page 10: Exploded Drawings - Front Assembly Diagram

    TITAN X2 Service Manual Exploded Drawings – Front Assembly Diagram © Rotolight Group Ltd 2020...

  • Page 11: Exploded Drawings - Rear Assembly Diagram

    TITAN X2 Service Manual Exploded Drawings – Rear Assembly Diagram © Rotolight Group Ltd 2020...

  • Page 12: Placement Of The Titan Prior To Servicing Operations

    Service operations should only be undertaken in a safe working environment. Injury or damage may occur if the unit is not properly supported. Servicing to be carried out in a clean EPA environment. The Titan X2 should be cool to the touch before servicing is undertaken.
  • Page 13 TITAN X2 Service Manual Unless indicated otherwise all operations described within the following procedures should be undertaken with the Titan orientated as shown below. For front side (light output side) servicing procedures the light should be placed back down with the black grip/support foot closest to you. The rear display screen should be furthest away from you.

  • Page 14: Servicing Procedures

    TITAN X2 Service Manual Servicing Procedures ** All service kits are supplied with new fixings for all operations required to complete the service task. This is to aide servicing operations and ensure build quality standards are maintained. ** Reassembly is the reverse of the disassembly stages. Any information relevant to the reassembly only will be shown in the disassembly step in blue text.
  • Page 15 TITAN X2 Service Manual Step 4 Carefully pry up the right-hand screen edge until it is possible to get a finger underneath. Do not attempt to lift off the screen at this stage. Step 5 Press the upper RH edge louvre clip outward and lift the upper corner of the screen past the clip.
  • Page 16 TITAN X2 Service Manual Servicing Procedures 2. 2. Diffusion screen removal/replacement procedure This procedure stage requires the following stages to have been undertaken. 1. Front screen removal/replacement procedure Great care should be taken during handling of the diffusion screen assembly. The...
  • Page 17 TITAN X2 Service Manual Step 4 Release the RH upper and lower louvre clips and lift the screen past the clips. Do not attempt to remove the screen at this stage. Step 5 Keeping the screen in close proximity to the main body, move it across 25mm to the RH side and allow the screen to rest on the main body.

  • Page 18: Diffuser Screen Removal/Replacement Procedure

    TITAN X2 Service Manual Servicing Procedures 3. LED module sub-assembly removal/replacement procedure This procedure stage requires the following stages to have been undertaken. 1. Front screen removal/replacement procedure 2. Diffuser screen removal/replacement procedure It is only necessary to remove one LED module sub-assembly if a replacement is to be fitted.
  • Page 19 TITAN X2 Service Manual Step 4 Do not attempt to remove the LED module sub-assembly from the main body until instructed to do so. Insert your finger under the centre point of the front edge of the LED module you wish to remove.

  • Page 20: Driver Pcba Removal/Replacement Procedure

    2. Diffuser screen removal/replacement procedure 3. LED module sub assembly removal/replacement procedure (both modules) The Driver PCBA must be pre-configured and calibrated to match your Titan X2. It is therefore only available upon request as a special service item. Step 1 Disconnect the following cables from the driver PCBA;...
  • Page 21 TITAN X2 Service Manual Step 3 Do not attempt to lift the driver completely clear of the assembly as there is a ribbon cable connection on the underside. Lift the lower edge of the driver and slide the PCBA towards you to remove it, ensuring the top edge of the driver remains clear of the antenna body and coax cable.

  • Page 22: Antenna Removal/Replacement Procedure

    TITAN X2 Service Manual Servicing Procedures 5. Antenna removal/replacement procedure This procedure stage requires the following stages to have been undertaken. 1. Front screen removal/replacement procedure 2. Diffuser screen removal/replacement procedure 3. LED module sub assembly removal/replacement procedure (both modules) 4.

  • Page 23: X-Mount Removal/Replacement Procedure

    TITAN X2 Service Manual Servicing Procedures 6. X-mount removal/replacement procedure The X-mount is a complete sub-assembly which contains no user-serviceable parts and therefore should not be disassembled. The X-mount sub-assembly contains a glass touchscreen display which is liable to break if dropped.
  • Page 24 TITAN X2 Service Manual Step 3 Raise the lower edge of the X-mount and disconnect the two 10way ribbon cables (J7, J4). Step 4 The X-mount can now be partially removed from the body and placed top down on the RH side of the main body, as shown in the image.

  • Page 25: Port Plate Removal/Replacement Procedure

    TITAN X2 Service Manual Servicing Procedures 7. Port Plate removal/replacement procedure This procedure stage requires the following stages to have been undertaken. 1. Front screen removal/replacement procedure 2. Diffuser screen removal/replacement procedure 3. LED module sub assembly removal/replacement procedure (both modules) 6.

  • Page 26: Housing Replacement Procedure

    4. Driver PCBA removal/replacement procedure 6. X-Mount removal/replacement procedure 7. Port plate removal/replacement procedure Step 1 Disassemble the Titan X2 by following the procedures listed below in the following order; 1. Front screen removal/replacement procedure 2. Diffuser screen removal/replacement procedure 3.

  • Page 27: Fan Removal/Replacement Procedure

    TITAN X2 Service Manual Servicing Procedures 9. Fan removal/replacement procedure This procedure stage requires the following stages to have been undertaken. 1. Front screen removal/replacement procedure 2. Diffuser screen removal/replacement procedure 3. LED module sub assembly removal/replacement procedure (both modules) 7.
  • Page 28 Nyloc nuts (F001). Fixings: F001 Torque setting: 0.55Nm Step 6 The fan is refitted with the Rotolight badge facing down towards rear of the main body. The fans should be orientated with the loom exiting the fan body in the locations shown by the red arrows.

  • Page 29: Barn Door Clip Removal/Replacement Procedure

    TITAN X2 Service Manual Servicing Procedures 10. Barn door clip removal/replacement procedure This procedure stage requires the following stages to have been undertaken. 1. Front screen removal/replacement procedure 2. Diffuser screen removal/replacement procedure The following guide will show the steps required to remove and replace all four barn door clip assemblies.
  • Page 30 TITAN X2 Service Manual Step 3 Lift out the louvre clip from the main body. Step 4 Remove the two interlaced springs from the barn door clip. Step 5 Remove the barn door clip. © Rotolight Group Ltd 2020...

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