Wittenstein Alpha Cyber Simco Drive 2 Operating Manual
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Wittenstein Alpha Cyber Simco Drive 2 Operating Manual

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cyber
simco
drive 2
Operating manual
5022-D057946
Revision: 02

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Summary of Contents for Wittenstein Alpha Cyber Simco Drive 2

  • Page 1 ® ® cyber simco drive 2 Operating manual 5022-D057946 Revision: 02...
  • Page 3 ® ® cyber simco drive 2 operating manual Revision history Revision Date Comment Chapter 16/04/2020 New version 16/07/2020 Connection diagrams, standards 6.3, 6.4, 6.5.1, 6.6, 10.2, 10.4 Technical support In the event of technical questions, contact the following address: WITTENSTEIN cyber motor GmbH Sales Walter-Wittenstein-Str.

  • Page 4: Table Of Contents

    ® ® cyber simco drive 2 operating manual Contents About this manual Device version IP20 central Signal words SIM20xxD-CC... Safety symbols 5.3.1 IP20 Dimensions 5.3.2 IP20 mounting options Structure of the safety 5.3.3 IP20 disassembly information 5.3.4 IP20 installation space Information symbols 5.3.5 IP20 Environmental conditions Safety...
  • Page 5 ® ® cyber simco drive 2 operating manual 6.6.12 X10: Motor / brake / Appendix temperature connection Tightening torques Fuses 10 STO safety function 6.7.1 Fuses on device version instructions decentral IP65 10.1 Installation space 6.7.2 Fuses on device version 10.2 STO wiring central IP20 10.3 Important information for...
  • Page 6 ® ® cyber simco drive 2 operating manual 1 About this manual This manual contains information which is necessary for the safe use of the drive amplifier ® ® cyber simco drive 2, hereafter known as drive amplifier. The operator must ensure that this operating manual is read through by all persons assigned to install, operate, or maintain the drive amplifier, and that they fully comprehend it.
  • Page 7 ® ® cyber simco drive 2 operating manual 1.2 Safety symbols General Hot surface Electric Electrostatically danger voltage sensitive device 1.3 Structure of the safety information Safety information in this manual has been structured according to the following template: Explanatory text shows the consequences of disregarding this information.
  • Page 8 ® ® cyber simco drive 2 operating manual 2 Safety This operating manual, especially the safety instructions, and the rules and regulations valid for the operating site must be observed by all persons working with the drive amplifier. In addition to the safety instructions in this manual, also observe any legal and otherwise applicable environmental and accident prevention rules and regulations (e.g.
  • Page 9 ® ® cyber simco drive 2 operating manual 2.1.2 Conformity with TÜV NRTL This drive amplifier is approved under the TÜV reference number 028-713169202-000 and falls under the category Power Conversion Equipment. Explanations: NRTL: Approval according to standards of the United States in accordance with UL 61800-5-1 Approval according to national Canadian standards in accordance with C22.2 No.
  • Page 10 ® ® cyber simco drive 2 operating manual 2.2 EC directives The drive amplifier is subject to the following EC directive:  Machinery Directive (2006/42/EC)  Electromagnetic Compatibility (EMC) (2014/30/EU)  RoHS Directive (2011/65/EU) Startup is prohibited within the scope of the EC directives until it has been determined that the machine/system in which this drive amplifier is installed corresponds to the regulations within these directives.
  • Page 11 ® ® cyber simco drive 2 operating manual 2.7 Improper use The drive amplifiers are not suitable for operation of motors other than EC synchronous servo motors or motors with non-compatible feedback systems. In addition, the following applications are excepted from intended use: ...
  • Page 12 ® ® cyber simco drive 2 operating manual 2.8.3 General safety instructions Faulty electrical connections or unapproved, live components can cause serious injuries and even death:  Have all electrical connection work performed by trained technicians only. The valid standards and directives must be observed for this. ...
  • Page 13 ® ® cyber simco drive 2 operating manual ® 3 Description of the simco drive 3.1 Identification of the drive amplifier The name plate is fitted on the side of the drive amplifier. Designation Designation Product designation Intermediate circuit voltage U Type code Maximum current I Material number...
  • Page 14 ® ® cyber simco drive 2 operating manual 3.2 Code Using the following code, the properties of the drive amplifier can be determined. Hardware: Image 3.1: Hardware code Firmware: Image 3.2: Firmware code 3.3 Electrical data Electrical data Unit SIM2007D SIM2015D V DC Nominal supply voltage, intermediate circuit...
  • Page 15 ® ® cyber simco drive 2 operating manual ® 3.4 Description of the simco drive series ® ® WITTENSTEIN cyber simco drive 2 is an intelligent drive amplifier series for sine- commutated servo motors with a continuous power of up to 750 W and a peak output of up to 1.5 kW.
  • Page 16 ® ® cyber simco drive 2 operating manual 3.5 Requirements for cables and wiring  In general, use high-quality, shielded motor and encoder cables to avoid EMC problems. Wire type Maximum Capacitance length per unit length Core to shield Motor wire 20 m <...
  • Page 17 ® ® cyber simco drive 2 operating manual 4 Transport and storage 4.1 Scope of delivery  Check the completeness of the delivery against the delivery note.  Immediately notify the carrier, the insurance company, or WITTENSTEIN cyber motor GmbH in writing of any missing parts or damage. 4.1 Packaging The drive amplifier is delivered packed in foil and/or cardboard boxes.

  • Page 18: Ip65 Dimensions

    ® ® cyber simco drive 2 operating manual 5 Mechanical installation 5.1 Safety instructions  For the mechanical installation, the ESD information must be observed.  The drive amplifier (control cabinet version) must be protected from fog, water and penetration of metallic dust in the electrical cabinet. ...

  • Page 19: Ip65 Mounting Options

    ® ® cyber simco drive 2 operating manual 5.2.2 IP65 mounting options Mounting material: 2 cylinder head screws with hexagon socket ISO 4762 - M 4 – 8.8 Required tool: Inner hexagonal bolt SW 3 For tightening torques, see chapter 9.1 “Tightening torques” 5.2.3 IP65 installation space The installation size must be sufficiently large.

  • Page 20: Device Version Ip20 Central Sim20Xxd-Cc

    ® ® cyber simco drive 2 operating manual 5.3 Device version IP20 central SIM20xxD-CC... 5.3.1 IP20 Dimensions Mechanical data Weight [g] Length [mm] 186.95 Width [mm] 51.3 Depth without plug [mm] 56.95 Table 6: IP20 Dimensions en-18 5022-D057946 Revision: 02...

  • Page 21: Ip20 Mounting Options

    ® ® cyber simco drive 2 operating manual 5.3.2 IP20 mounting options The drive amplifier may be mounted on a top-hat rail of type TS 35 using the integrated metal top-hat rail. Alternatively, the drive amplifier can be connected to the mounting plate using a screw connection: Mounting material: 2 cylinder head screws with hexagon socket ISO 4762 - M 4 –...

  • Page 22: Ip20 Mounting Position

    ® ® cyber simco drive 2 operating manual 5.3.6 IP20 mounting position The mounting position and minimum distances must be selected according to the following illustration: 5.3.7 IP20 ventilation / cooling Ensure that there is sufficient forced air circulation in the closed control cabinet. The airflow at the bottom air intake of the device has to be at least 0.8 m/s so that the device is sufficiently cooled under standard operational conditions.

  • Page 23: Electrical Installation

    ® ® cyber simco drive 2 operating manual 6 Electrical installation 6.1 Safety instructions  For the electrical installation, the ESD instructions must be observed.  Systems that are electrically connected must be properly secured so they cannot be switched back on and warning signs must be put up.
  • Page 24 ® ® cyber simco drive 2 operating manual 6.3 Requirements for power adapters and supply voltage The drive amplifier's logic supply and power supply must be provided using power adapters or supply voltage sources with safe extra low voltage in SELV/PELV design according to IEC 60950 / EN 60204.

  • Page 25: Overview Of Ip65 Plug Connections

    ® ® cyber simco drive 2 operating manual 6.4 Connection assignments device version IP65 decentral SIM20xxD-FC... 6.4.1 Overview of IP65 plug connections The following illustration shows the arrangement of the plug connections with associated label on the drive amplifier: Image 6.1: IP65 plug connection Function Connector type on the device Connector type on the cable...
  • Page 26 ® ® cyber simco drive 2 operating manual SIM20xxD-Fxxx-xxxx... Power supply/Battery 12-60 VDC A DC Bus + +48 VDC nom. Supply B DC Bus - C Chopper 1 Logic+ PLC fieldbus 2 N.C. Master Fieldbus OUT Safety control 3 STO 12-60VDC M12 4/5-pin DOUT...
  • Page 27 ® ® cyber simco drive 2 operating manual SIM20xxD-Fxxx-xxxx... Power supply 12- 60 VDC A DC Bus + +48 VDC nom. Supply B DC Bus - C Chopper 1 Logic+ PLC fieldbus Optional power supply 2 N.C. Master Fieldbus OUT unit 12-60 VDC M12 4/5-pin +24 VDC nom.
  • Page 28 ® ® cyber simco drive 2 operating manual 6.5 Earthing and functional earth In order to maintain conformity with the EMC limit values and ensure the functioning of the drive amplifier, the housing of the drive amplifier must be connected to the control cabinet's functional earth with low impedance.

  • Page 29: X2: Canopen Fieldbus Interface (Output)

    ® ® cyber simco drive 2 operating manual The braking resistor must be connected between chopper- and an external connection with DC+. Power supply 12-60 A DC Bus + +48 VDC nom. Supply B DC Bus - C Chopper R brake resistor 1 Logic+ 2 N.C.

  • Page 30: X2/X3:Fieldbus Interface Ethercat, Profinet, Ethernet/Ip And Sercos

    ® ® cyber simco drive 2 operating manual 6.5.4 X2/X3:Fieldbus interface EtherCat, PROFINET, EtherNet/IP and SERCOS III  The signals are galvanically isolated from the logic and power of the drive. Figure Pin no. Signal name Function Transmit Data + Receive Data + Transmit Data - Receive Data -...

  • Page 31: X5: Digital Inputs And Outputs

    ® ® cyber simco drive 2 operating manual 6.5.6 X5: Digital inputs and outputs  An external reference potential must be connected to supply the digital inputs.  The digital inputs are galvanically isolated from the logic and power of the drive amplifier.

  • Page 32: X6: Resolver

    ® ® cyber simco drive 2 operating manual 6.5.7 X6: Resolver Figure Pin no. Signal name Function Input / output COS+ Cosine trace S1 Input COS- Cosine trace S3 Input SIN+ Sine trace S2 Input SIN- Sine trace S4 Input REF+ Reference trace R1 Output REF-...

  • Page 33: X8: Motor Connection

    ® ® cyber simco drive 2 operating manual 6.5.9 X8: Motor connection  The plug may only be inserted when the drive amplifier is in a de-energized state.  The encoder supply (pin 1 + 2) and encoder signals (pin 3 ... 8) are galvanically isolated from the power of the drive amplifier.

  • Page 34: Connection Assignments Device Version Ip20 Central Sim20Xxd-Cc

    ® ® cyber simco drive 2 operating manual 6.6 Connection assignments device version IP20 central SIM20xxD-CC... 6.6.1 Overview of IP20 plug connections The following illustration shows the arrangement of the plug connections with associated label on the drive amplifier: Power Resolver Fieldbus IN Fieldbus OUT...
  • Page 35 ® ® cyber simco drive 2 operating manual SIM20xxD-Cxxx-xxxx... PLC Fieldbus Master Safety control 1 LOGIC + 12-60VDC Supply Fieldbus IN DOUT 2 STO DOUT GND 3 STO GND RJ45 Dinkle ECH350V-03PL Fieldbus OUT 1 DC Bus + Supply Power supply/Battery RJ45 2 DC Bus - 12-60 VDC...
  • Page 36 ® ® cyber simco drive 2 operating manual SIM20xxD-Cxxx-xxxx... Optional auxiliary 12-60 VDC supply PLC Fieldbus +24 VDC nom. Master 1 LOGIC+ Supply Fieldbus IN 2 STO Safety control 3 STO GND RJ45 12-60 VDC Dinkle DOUT ECH350V-03PL DOUT GND Fieldbus OUT 1 DC Bus + Supply...

  • Page 37: Earthing And Functional Earth

    ® ® cyber simco drive 2 operating manual 6.6.3 Earthing and functional earth In order to maintain conformity with the EMC limit values and ensure the functioning of the drive amplifier, the housing of the drive amplifier must be connected to the control cabinet's functional earth with low impedance.

  • Page 38: X1/X2: Power Supply

    ® ® cyber simco drive 2 operating manual 6.6.5 X1/X2: Power supply The safety input STO (X2 pin 2+3) is galvanically isolated from the intermediate circuit voltage (X1 pin 1) and logic voltage (X2 Pin1). UZK or GND (X1 pin 2) is not connected with the functional earth and the housing within the device.

  • Page 39: X3: Resolver

    ® ® cyber simco drive 2 operating manual The braking resistor must be connected between chopper- and an external connection with DC+. 1 DC Bus + Supply Power supply 2 DC Bus - 12-60 VDC +48 VDC nom. 3 CHOPPER - 4 FE R brake Dinkle...

  • Page 40: X4: Encoder

    ® ® cyber simco drive 2 operating manual 6.6.7 X4: Encoder  The plug may only be inserted when the drive amplifier is in a de-energized state.  Via the encoder interface X4, fully digital encoder systems with the protocols EnDat 2.2 and BISS C can be evaluated.

  • Page 41: X6/X7: Fieldbus Interface Canopen

    ® ® cyber simco drive 2 operating manual 6.6.9 X6/X7: Fieldbus interface CANopen  The CAN ground reference is identical to the logic ground reference.  The CAN signals are galvanically isolated from the power of the drive amplifier. Figure Signal Function CAN_H...
  • Page 42 ® ® cyber simco drive 2 operating manual 6.6.11 X8: Digital I/O  An external power supply must be connected to supply the digital outputs.  The digital outputs are galvanically isolated from the logic and power of the drive amplifier. ...
  • Page 43 ® ® cyber simco drive 2 operating manual 6.6.12 X10: Motor / brake / temperature connection Figure Pin no. Signal name Function Motor plug X10 PHASE_U Motor phase U PHASE_V Motor phase V PHASE_W Motor phase W Functional earth Brake/temperature plug X9 TEMP+ Motor temperature sensor + BRAKE+...
  • Page 44 ® ® cyber simco drive 2 operating manual 6.7 Fuses 6.7.1 Fuses on device version decentral IP65  The power supplies are to be secured with the fuses specified in the table: Fuses Logic supply (F2) Fuse or similar with max. 4 AT X1 (pin 1) Power supply (F1) Fuse or similar with max.
  • Page 45 ® ® cyber simco drive 2 operating manual 7 Startup and operation 7.1 Safety instructions For secure application of the drive amplifier, the following regulations must be observed:  Connection and operating instructions  Local regulations  EC regulations and the EC Machinery Directive ...
  • Page 46 ® ® cyber simco drive 2 operating manual 7.3 Displays on the drive amplifier Three multicolor LEDs represent status and fault messages on the drive amplifier. (DS, MS, NS) in the colors green and red are available. EtherCAT Ethernet/IP PROFINET Drive Status Drive Status Drive Status...
  • Page 47 ® ® cyber simco drive 2 operating manual 7.3.1 LED codes DS LED DS is the drive LED which is identical for all bus system types. Status LED DS Meaning Drive amplifier has no power supply or drive is defective Flash: Drive amplifier is in functional state but Green...
  • Page 48 ® ® cyber simco drive 2 operating manual Ethernet/IP: LED MS indicates the module state Stauts LED MS Meaning The bus module has no power supply or is defective Flash: The bus module is performing its power Green, up testing Red, Green Flash:...
  • Page 49 ® ® cyber simco drive 2 operating manual Ethernet/IP: LED NS indicates the fieldbus state Status LED NS Meaning The bus module has no IP addrress (or has no power supply or is defective) Flash: The bus module is performing ist power Green, up testing Red, Off...
  • Page 50 ® ® cyber simco drive 2 operating manual 8 Maintenance and disposal 8.1 Maintenance work 8.1.1 Maintenance The drive amplifiers are maintenance free. Opening the drive amplifier voids the warranty. 8.1.2 Cleaning  Clean the drive amplifier IP65 with a grease-dissolving, non-aggressive detergent. 8.1.3 Visual inspection Perform a monthly visual inspection: ...
  • Page 51 ® ® cyber simco drive 2 operating manual 10 STO safety function instructions The STO safety function (Safe Torque Off) is used for safe torque shutdown and to reliably protect drives from restarting. The drive amplifier is fitted with a two-channel STO function as standard in the basic model.
  • Page 52 ® ® cyber simco drive 2 operating manual 10.4 Intended use of STO The STO function is designed only for functionally safe switching of a drive to torque OFF and to prevent restarting. In order to achieve functional safety, the wiring of the safety circuit must meet the safety requirements of EN 60204, EN 12100, EN 61800-5-2, EN 61508 and/or EN 13849-1.
  • Page 53 ® ® cyber simco drive 2 operating manual 10.7.2 STO device version IP20 central SIM20xxD-CC… SIL 2 / category 3 PLd: +24V SIL 2 2 STO Cat. 3 PLd 3 STO GND Safety Unit SIL 3 / category 4 PLe: +24V SIL 3 2 STO...
  • Page 54 ® ® cyber simco drive 2 operating manual 10.8 Function description Use of the STO safety function requires the inputs STO and STO GND to be connected to the outputs of a safety control or safety relay that fulfills at least the requirements of PLd to EN 13849-1 or SIL 2 to EN 61508.
  • Page 55 ® ® cyber simco drive 2 operating manual 10.8.1 Safe operation sequence If an application requires controlled braking before the use of the STO function, the drive must be braked first and the STO function must be triggered with a time delay: Controlled braking of drive Once standstill is reached, disable the drive amplifier In the case of a suspended load, mechanically lock the drive as well...

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