Lipco GSG-S-VM Translation Of The Original Instructions
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Lipco GSG-S-VM Translation Of The Original Instructions

Saddle-mount unit
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Translation of
original instructions
Picture shows an example of assembly on a Braud harvesting ma-
chine.
Note: this manual will also apply to assembly on Gregoire Harvester.
LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.
+49 7841 6348-0
Fax
+49 7841 6348-300
E-mail
mail@lipco.com
Web
www.lipco.com
Saddle-mount unit GSG-S-VM
One- / two- / three row

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Summary of Contents for Lipco GSG-S-VM

  • Page 1 Translation of Saddle-mount unit GSG-S-VM original instructions One- / two- / three row Picture shows an example of assembly on a Braud harvesting ma- chine. Note: this manual will also apply to assembly on Gregoire Harvester. LIPCO GmbH Am Fuchsgraben 5b D-77880 Sasbach Tel.
  • Page 2 Instructions Saddle-mount unit GSG-S-VM 2 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 3: Introduction

    For specific points (like maintenance etc., ) concerning the BRAUD-/ Gregoire- or Pellenc harvester , please refer to the instructions of the adequate harvester supplier. 3 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 4: Table Of Contents

    Safety information for handling plant protection agents ....10 Accident prevention ..............11 Design details of the GSG-S-VM - standard equipment ....12 Design details of the GSG-AN-VM - special equipment ....13 Advantages of LIPCO tunnel spray technology ......13 Technical data GSG-S-VM ............
  • Page 5 Machine storage ..............64 Disposal of GSG-S-VM ............66 Warranty ................67 Functional diagram GSG-S-VM ........... 68 Wiring diagram for GSG-S-VM (hydraulical / electrical) ..69 Notices ................. 70 EC Declaration of conformity ..........71 5 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 6: Authorized Use

    For classification and authorized use please refer to actual folder „Verlustmindernde Geräte“ (www.jki.bund.de/geraete“) Technical modifications without any written agreement, either by LIPCO or by JKI, are not allowed. Otherwise LIPCO saddle-mount units GSG-S-VM will lose its classification as loss-reducing device and will release the manufacturer from liability for resulting damages.
  • Page 7 (maximum gross weight, maximum axle loads, lights, warning signs, etc.). Note: Following this operating instruction will use the abbreviation GSG- S-VM instead of LIPCO saddle-mount unit GSG-S-VM. 7 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 8: Warnings On The Machine

    Danger of parts being catapulted while drive unit is in operation – maintain safety clearance! Operate machine only at the specified speed (max. 540 rpm)! Danger of poisoning - never climb into the spray liq- uid tank! 8 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 9: General Safety Regulations

    Persons not involved must keep out of the work area of the ma- chine. • Keep children away from the GSG-S-VM and spray. • Operate machine only at the specified speed (max. 540 rpm)! 9 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 10: Safety Information For Handling Plant Protection Agents

    Do not eat, drink or smoke when working with herbicides and plant protection agents. • Wash hands and face thoroughly with soap and water after every contact with spraying equipment or spray liquid and after com- pletion of work. 10 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 11: Accident Prevention

    The machine should be on a level surface or a stable support during all work on the machine! When working on the machine in raised position, always secure by mechanical means using suitable supports! 11 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 12: Design Details Of The Gsg-S-Vm - Standard Equipment

    Instructions Saddle-mount unit GSG-S-VM 8. Design details of the GSG-S-VM - standard equipment • frame with double-coat paint RAL 6011 (green) • hydraulic sliding mechanism of outer tangential fan for desired row spacing (common or single function); inner tangential fan unit dimension can be adjusted mechanically via a chain;...

  • Page 13: Design Details Of The Gsg-An-Vm - Special Equipment

    • Other nozzles • 2 agent-sprayer type BS 2 10. Advantages of LIPCO tunnel spray technology • The fan design causes a higher spray concentration and there- fore a more intensive deposition of spray on the plants. •...

  • Page 14: Technical Data Gsg-S-Vm

    Pay attention to possible lateral projection of the driver's cab be- yond the GSG-S-VM – fans retracted to smallest width! • Other dimensions of the GSG-S-VM are within the main dimen- sions of the harvester. For the main dimensions of the harvester please refer to harvester’s instructions.

  • Page 15: Technical Data Fan Unit

    The tractor should be equipped with an oil flow regulator so that the air volume can be regulated. Oil flow regulator is available at LIPCO. Nominal volumetric flow/cross flow fan: This is measured in the free air flow at 0.6 m distance from air flow...

  • Page 16: Components Of Gsg-S-Vm

    This circuit guarantees an extended cleaning cycle. • More pressure filters are integrated in the spaying nozzles. • These nozzles filters should be checked by the end of the spay- ing procedure and cleaned if necessary. 16 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 17: Hydraulic Row Width Adjustment

    • The tension springs on the top Chain Kette of saddle-mount unit will retract the inner cross flow fans when the width is adjusted. Fig. 5) Tension spring Hydraulic cylinder Fig. 5 17 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 18 For different widths, the chain must be rehooked at the outer hook depending on the desired width. • Set the chain to a length, that distance between nozzles and foli- age is about 16 – 26 cm. See below. 18 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 19: Cross Flow Fan Height Adjustment

    13.3. Cross flow fan height adjustment Mechanical height adjustment: standard version • The height is adjusted manually via spindle. (Fig. 7) After adjustment, counter the locking plate again! • Note max. dimension 690 mm! Fig. 7 19 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 20: Tanks Of Gsg-S-Vm

    Do not drink out of freshwater tank! Handwash tank: Handwash tank located next to freshwater tank (Fig. 9) • Fill handwash tank only with clean freshwater to clean the hands after spray operation. Fig. 9 20 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 21: The Different Valves Of The Gsg-S-Vm

    Saddle-mount unit GSG-S-VM • Note: Do not fill the freshwater tank with spray liquid!! Do not drink from the tank!! 13.5. The different valves of the GSG-S-VM: 3-way valve: Fig. 10 Function of the 3-way valve (Fig. 10) • “Suction tank”...
  • Page 22 Set both 2-way valves into the same position, whether in spray- ing operation or when cleaning the complete machine. • So, both in position "Machine cleaning" or both in position "Suc- tion tank" (during spraying operation). 22 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 23: Preparation

    • Check to make sure that all bolts are tightened. • Check the hydraulic lines for damage and replace, if necessary, according to the regulations of the trade association. 23 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 24: Mounting Gsg-S-Vm On Harvester

    15. Mounting GSG-S-VM on harvester • Do not walk within the operating area of the harvester! • The support feet, supplied with the GSG-S-VM, are used to at- tach the GSG-S-VM on the harvester. Fixing points / support feet (4x): •...
  • Page 25 • Connecting and disconnecting the hydraulics of the harvester to the GSG-S-VM may only be carried out with engine switched off and the ignition key removed! 25 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 26: Driving On Roads With The Gsg-S-Vm2

    When driving on the road, the instructions of the harvester manu- facturer must be observed in particular! • The Crossflow fans must be in the inner position, i.e. completely pushed together. • The hydraulic drive must be switched off. 26 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 27: Operating The Gsg-Nv-Vm

    Calculate the driving speed or use the conversion table. • Adapt the RPM, if necessary, and repeat the procedure until the desired driving speed has been attained. Record the results in writing. 27 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 28: Calculation Of The Driving Speed

    Time for 100 m Driving speed Time for 100 m (km/h) (sec.) (km/h) (sec.) 90.0 58.1 85.7 56.3 81.8 54.5 78.3 52.9 75.0 51.4 72.0 50.0 69.2 48.6 66.7 47.3 64.3 46.2 62.1 45.0 60.0 28 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 29: Nozzle Selection And Distribution Quantity

    If different nozzles are used, the output of all individual nozzles must be added together. Make sure, that opposite nozzles in each tunnel are identical. 29 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 30 Instructions Saddle-mount unit GSG-S-VM 30 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 31: Checking The Liquid Discharge

    LIPCO nozzle key. To adjust the nozzle angle, loosen the respective lock nut M24 on the nozzle, adjust the angle with the LIPCO nozzle key, then retighten the lock nut. LIPCO nozzle key is available as accessory. Nozzle adjustment: LIPCO nozzle key Lock nut M24 Fig.
  • Page 32 The pressure to be set is based on the calculated engine RPM for the optimum driving speed. • Fill all lines in the system with liquid. Air in the system will result in an incorrect measurement. 32 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 33 • In case of deviations, modify the spray pressure and repeat the procedure. Higher pressure results in a greater discharge of liq- uid and vice versa. • Record the results in writing. 33 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 34: Nozzle Adjustment During Operation

    Flat fan venturi nozzles AVI • Pressure 7 - 10 bar 80° / CVI 80° • Flat fan venturi nozzles AVI 80° / CVI 80° Advantage of injector nozzles: Reduction of drift to rear 34 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 35: Spray Nozzle Adjustment

    If the fan unit wall is too close to the foliage wall, the spray cones may no longer overlap and there will be areas in the foliage wall that receive no spray. 35 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 36: Worth Knowing About Proper Nozzle Adjustment

    160 – 260 mm between nozzles and foliage. Using a distance smaller than 160 mm will create areas on the foliage, which the spray agent will not cover. Schematic front view: 36 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 37: Adjustment Of Outer Fan

    Adjust the angle via the clamp- ing connection in the head ar- Loosen the clamping screws (4x) then adjust the angle by ro- tating the complete fan unit. Retighten all clamping screws. Fig. 19 37 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 38: Rpm Fan Setting

    Maximum allowable hydraulic pressure for the crossflow fan is 120 bar. Higher pressure can result in hydraulic motor damage of the fan drive. Pressure indicator: • Pressure indicator shows pres- sure in hydraulic system. Fig. 20 38 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 39: Recycling Device

    (Fig. 22) Recycling valve Fig. 22 For spraying agents that tend to foam, it may be necessary to close the valve far enough to allow suction without the inclusion of excess air. 39 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 40 After end of spraying operation, shut-off the unit in following se- quence: 1. Nozzles 2. Recycling 3. Pump See also adequate information sticker on tank Using this shut-off sequence avoids dripping of the agent after end of operation. 40 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 41 The injectors are switched on and off via the control box. Fig. 23 • Note: The recycling injectors operate at a minimum pressure of 5 bar. 41 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 42: Setting The Gsg-S-Vm

    600 x 6 x 2 x 2 Calculation: 24 l/min The calculated liquid discharge for the entire LIPCO GSG-AN- VM2 is therefore 24 l/min. The required quantity of plant protection agent for the intended purpose is stated in the instructions for the plant protection agent.

  • Page 43: Calculation Of The Required Plant Protection Agent/Spray

    Recommended water quantity: 400 l/ha Surface area to be treated: Area converted to ha 0.7 ha Calculation: 400 x 0.7 = 280 The required water quantity is 280 l for 70 a 43 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 44: Intervals For Checking The Dosing And Distribution Accuracy

    18.4. Which plant protection agents can be used in the GSG-AN-VM? All plant protection agents approved by JKI BRAUNSCHWEIG are compatible but should not be left in the tank longer than nec- essary. 44 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 45: Spray Test

    Instructions Saddle-mount unit GSG-S-VM 19. Spray test • Fill GSG-S-VM spray liquid tank partially with water, not pressur- ized. • Set the 3-way valve to position “Suction tank”. (Fig. 24) Fig. 24 • Position: “Suction tank” Liquid is pumped from the spray liquid tank / fresh- water tank to the nozzles in the tunnel walls.

  • Page 46: Preparation Of Spraying Liquid

    (Fig. 25) Fig. 25 If the tank is partially empty, one agitator can be shut off manually via manual shut-off valve. (Fig. 26) Shut-off valve Fig. 26 46 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 47 Clean empty plant protection agent containers and dispose of in accordance with regulations. Cleaning liquid can be added to the spraying liquid for this purpose. • Then fill spray liquid tank with water to the calculated level. 47 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 48: Instructions For Working With Crossflow Fans

    Check that the crossflow fans are running correctly by slowly in- creasing the rpm. • The hydraulic connections of the crossflow fans must be con- nected accordingly, as otherwise the hydraulic oil motors can be damaged. 48 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 49 Instructions Saddle-mount unit GSG-S-VM • The oil flow regulators can be used to adjust the rpm of the crossflow fans. Oil flow regulator: • Oil flow regulator (Fig. 28) Manometer Fig. 28 49 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 50: Emptying The Gsg-An-Vm2 After Use

    Avoid entering of this residual volume into drains or surface water. Dilute the remaining volume up to 10% with water out of freshwater tank and spray this diluted volume on an untreated area of the field (approx. 1000m²) 50 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 51: Interruption Of Spraying Process

    Fig. 29 2-way valve: • Set 2-way valve to position “Machine cleaning” (Fig. 30). The pump will bring fresh water from freshwater tank to the spraying nozzles. Fig. 30 • • • 51 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 52 Switch on pump, water from freshwater tank is now cleaning all fittings, filters close to the spraying nozzles and the nozzles themselves. • The cleaning liquid must be disposed on agricultural / forested / horticultural surface. 52 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 53: Gsg-S-Vm Cleaning After Use

    Instructions Saddle-mount unit GSG-S-VM 25. GSG-S-VM cleaning after use The cleaning of the machine should be done on an untreated sur- face on the field. Cleaning should be done with a spraying gun, which is supplied by water out of the freshwater tank.
  • Page 54 To clean the recycling circuit, set the 2-way valve to the “Clean machine” position. (Fig. The fresh water now circulates from the freshwater tank the spray liquid container via the recycling circuit. Fig. 34 2-way valve 54 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 55 The upper telescoping tube for the tunnel width adjustment should be lubricated using a-long-lasting grease with high adhesive strength. 55 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 56: Maintenance

    Cross-flow fan bearings must be lubricated every 8 hours, ac- cess from outside the tunnel. One lubricating nipple per bear- ing, number of lubricating nip- ples depends on tunnel height. Fig. 36 56 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 57 • Use SAE 20W 40 oil: quantity = 1.35 l • Check the membranes annually for damage; if they need to be replaced, use only LIPCO original spare parts. 57 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 58 Nozzles and other parts that contact spray liquid should never be blown out with the mouth. After working on pressurized parts, always check the seals in the pressure circuit before operating the system with plant protection agents. • Clean all filters. 58 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 59 After repair or cleaning, make sure that the injector is re- assembled correctly. (Fig. 41) Pay Note to diameter “d”, as there are different versions available – see also adequate spare parts list. Fig. 41 59 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 60: Machine Inspection

    If not in use, close the test ¼” interface by a plug and seal. Fig. 42 Pressure control valve 27.2. Flow rate check A flow rate check may be necessary during machine inspection. • Note: 60 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 61 Alternatively, the flow meter can be installed between the pres- sure filter and the shut-off motors using hose elements. After testing, the valves must be put to their original condition. Make sure there is no leakage. 61 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 62: Troubleshooting

    Pressure control valve on Adjust pressure control pump activated valve downward + push in brass pin on PCV until it locks into place 62 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 63 No suction at pump Leak in suction line Seal suction line Suction filter blocked Clean suction filter Air in system Switch on suction unit and mixing unit, regulate spraying pressure 63 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 64: Machine Storage

    The anti-freeze agent prevents corrosion on the pump parts and aging of seals. The anti-freeze can be re-used the following winter. 64 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 65 For storage, place GSG-S-VM on the delivered supports. (Fig. Note alignment of front sup- ports. Fig. 44 • Storage must be done on a rigid surface and safe against colli- sion with other vehicles 65 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 66: Disposal Of Gsg-S-Vm

    Follow the instructions in Chapter 26, “Maintenance” before op- erating the unit again. 30. Disposal of GSG-S-VM • The disposal of the machine, machine parts, consumables and lubricants must be done according the legal regulations. 66 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 67: Warranty

    Instructions Saddle-mount unit GSG-S-VM 31. Warranty For more details please refer to: https://www.lipco.com/en/downloads/ 67 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 68: Functional Diagram Gsg-S-Vm

    19. Safety-/pressure relief valve 9. Agitator 20. Freshwater tank (machine cleaning) 10. Tank 21. Tank cleaning nozzle 11. Shut-off valve 22. Hand wash tank 12. Flushing device 23. Pressure filter quick cleaning 68 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 69: Wiring Diagram For Gsg-S-Vm (Hydraulical / Electrical)

    Instructions Saddle-mount unit GSG-S-VM 33. Wiring diagram for GSG-S-VM (hydraulical / electrical) For more details please refer to: https://www.lipco.com/en/downloads/ 69 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 70: Notices

    Instructions Saddle-mount unit GSG-S-VM 34. Notices 70 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...

  • Page 71: Ec Declaration Of Conformity

    LIPCO. Willi Lipp - Technical director - Sasbach, 2018.06.12 (Place and date of issue) (Name, function and signature of responsible) 71 - 72 010710-03-EN BA GSG-S-VM / 13.07.2020...
  • Page 72 72 - 72 Design: mail@bauer-ib.com...

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