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Summary of Contents for Moog CD Series
- Page 1 USER MANUAL FOR COMPACT DYNAMIC BRUSHLESS SERVO MOTORS CD SERIES Rev. B, May 2015 LOW INERTIA, COMPACT LENGTH, SERVO MOTORS FOR HIGHLY DYNAMIC APPLICATIONS WHAT MOVES YOUR WORLD...
- Page 2 Copyright © 2015 Moog India Moog Controls India (P) Ltd., No. 41P, 99P & 100P, KIADB Industrial Area, Electronic City Phase-II Hosur Road, Bengaluru – 560 100, India Phone: +91 80 4057 6666 Fax: +91 80 2852 7309 E-Mail: info.india@moog.com Web site: www.moog.com/Industrial...
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Page 3: Table Of Contents
5 CD Series Motor Codification ..............10 6 Installation ....................12 6.1 Recommended Drives....................... 13 6.2 Mounting ............................ 14 6.3 CD Series Servo Motor Mounting Orientations ..............15 6.4 Fan Cooled Motors ........................16 7 Electrical Interfaces ................17 7.1 Wiring Schematics ........................18 7.2 Connectors.......................... -
Page 4: List Of Tables
Motor nameplate......................... 10 Table 4: Motor brake data ........................11 Table 5: Maximum permissible axial and radial loads (N) for Moog CD Series motors during installation........................15 Table 6: Power connector - type G-1, G-2, G-3, G-4, G-5, G-6..............18 Table 7: Power connector - type G-5-x9, G-6................... - Page 5 Compact Dynamic Brushless Servo Motors List of figures List of figures Figure 1: Structure of a warning notice......................4 Figure 2: Hosting points..........................9 Figure 3: Mounting............................. 14 Figure 4: Mounting orientations ......................... 15 Figure 5: Natural cooled motor ........................16 Figure 6: Fan cooled motor........................
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Page 6: Foreword
Structuring, content and presentation - Part 1: General principles and detailed requirements". The manual was written and checked at the best experience of Moog. Moog has written this technical document to comply with the requirements of the Machinery Directive 2006/42/EC. -
Page 7: Introduction
1.2 Documents on CD Series Servo Motor In addition to this user manual the other documents that are available on CD Series Servo Motor are: • Installation drawing - provides information on motor mounting and wiring schematics for electrical installation. -
Page 8: Typographical Conventions
Compact Dynamic Brushless Servo Motors 1 Introduction Typographical Conventions 1.3 Typographical Conventions DANGER Identifies safety instructions that are intended to warn of an immediate and impending danger to life and limb. Failure to observe these safety instructions will inevitably lead to death, serious personal injury (disablement)! WARNING Identifies safety instructions that are intended to warn of potential danger to life and limb. -
Page 9: Structure Of Warning Notices
Hazard prevention measures 1.5 Abbreviations Abbreviation Explanation Compact Dynamic Direct Current Moog Programmable Multi-Axis Servo Drive System IM B5 Motor mounting without feet with Front flange IM V1 Motor mounting without feet with Front flange with drive shaft vertically downwards IM V3... -
Page 10: Safety Instructions
Do not attempt to install, operate, maintain or inspect the servo motor until you have read through this user manual and appended document carefully and can use the equipment correctly. The CD Series Servo Motor may only be set up and operated in conjunction with this manual. -
Page 11: Qualified Personnel
Compact Dynamic Brushless Servo Motors 2 Safety Instructions Qualified Personnel 2.2 Qualified Personnel Only properly qualified personnel are permitted to perform such tasks as transport, assembly, setup and maintenance. Qualified personnel are those who are specialized with required knowledge and experience, who have been trained to perform such work and authorized to commission, systems and circuits in accordance with established safety practices and standards. -
Page 12: Product Information
• The servo motors correspond to the harmonized standards of the EN 60034 (VDE 0530) series EN 60034-1, EN 60034-5, EN 60034-9 and EN 60204-1. • The CD Series Servo Motors are designed and manufactured in accordance with strict CE standards, using ruggedized components with proven reliability in harsh thermal and shock load environments. -
Page 13: Shipment And Storage
Please check the contents of delivery are as ordered and that no damage, especially the areas of the shaft and connectors, has occurred during transit. Any problems should be immediately addressed to Moog representative with a description of the fault or damage. -
Page 14: Transport And Storage
Compact Dynamic Brushless Servo Motors 4 Shipment and Storage Transport and Storage 4.1 Transport and Storage WARNING Heavy weight! Danger during lifting and transporting procedures! Improper handling, unsuitable or defective devices, tools etc. can cause injuries and/or property damage. Lifting devices, ground conveyors and lifting tackle must correspond to the valid regulations. -
Page 15: Cd Series Motor Codification
Compact Dynamic Brushless Servo Motors 5 CD Series Motor Codification 5 CD Series Motor Codification The motor nameplate data are used for the setting of the servo drive. In case of contact with Moog, identification data of the motor must be supplied. Pos. -
Page 16: Table 4: Motor Brake Data
Compact Dynamic Brushless Servo Motors 5 CD Series Motor Codification Brake data Description Brake data (brake is optional, data provided refers to holding torque) Type Permanent magnet brake Voltage DC voltage to unlock shaft Current Nominal current A Caution Caution on voltage polarity... -
Page 17: Installation
• Refer installation drawing before installing. CAUTION Electrical hazard! Moog motors may consist ESD sensitive parts. For motors with such parts additional care is required. Do not touch these motor connector pins with bare hands. If the user carries out a HI pot test, then pins must be short circuited before the test is carried out. -
Page 18: Recommended Drives
Recommended Drives 6.1 Recommended Drives The Moog motors are designed to be used together with a sinusoidal servo drive. The best performance will be achieved by using a fully digital controller with extremely high bandwidth capability like the Moog MSD Servo Drive System. -
Page 19: Mounting
The impulse of any hammer blow always exceeds the maximum permissible axial and radial forces. • Moog recommends the use of socket screws according to ISO 4762 (old DIN 912) 8.8. The mounting of Moog motors especially size 2 and 3 motors can be eased considerably by the use of hexagonal ball ended Allen key (like the picture below). -
Page 20: Cd Series Servo Motor Mounting Orientations
Axial Load Radial Load 1,000 1,600 2,000 Table 5: Maximum permissible axial and radial loads (N) for Moog CD Series motors during installation During installation: Less load is allowed when the motor is rotating [refer to catalog]. Rev. B, May 2015... -
Page 21: Fan Cooled Motors
Compact Dynamic Brushless Servo Motors 6 Installation Fan Cooled Motors 6.4 Fan Cooled Motors Fan cooled option is available with motor sizes 4, 5 and 6. Additional precautions that have to be considered for fan cooled motors are: • Fan termination should be checked for correct polarity before starting the motor. Connection details: ... -
Page 22: Electrical Interfaces
7 Electrical Interfaces 7 Electrical Interfaces For connection of CD Series Moog motors, it is best to use the mating connectors and cable characteristics indicated in the tables. When using non Moog components, the cable specifications must be fulfilled in every way. -
Page 23: Wiring Schematics
Power (G-5-x8 up to G-5-x) 2 x 1.0 mm Brake outer shield Mating connector loose (recommended) Moog part number: C08365-001 (up to 2.5 mm C08365-002 (up to 4.0 mm Table 6: Power connector - type G-1, G-2, G-3, G-4, G-5, G-6... -
Page 24: Connectors
7 Electrical Interfaces Connectors 7.2 Connectors Moog motors have Threaded, Speedtec and Speedtec-ready connectors mounted on it. The Threaded and Speedtec-ready connectors will have O-ring installed in them. The mating connectors are of two types Threaded and Speedtec plug type. -
Page 25: Maintenance
NOTICE Because of product liability issues any motor damage should be repaired by Moog. Non Moog staff may be unable to comply with safety rules (e.g. VDE guide lines) and Moog quality standards. -
Page 26: Troubleshooting
High harmonic distortion in the frequency converter output is not allowed. Vibrations or loud noise Bearing failure Contact Moog for repairs. Misalignment Check the correct alignment of the motor and load. Ignoring misalignment can cause serious damage of bearings, shaft and mechanics. -
Page 27: Motor Disposition
10.1 What to do if repairs are required? If a repair of a Moog motor should prove necessary, all parts such as gear, toothed wheels, pinions etc. not fitted by Moog should be removed because Moog cannot guarantee correct disassembly. Grease and dirt on the front flange should be removed. -
Page 28: Ordering Code
Compact Dynamic Brushless Servo Motors 11 Ordering Code 11 Ordering Code Rated speed Special version Motor size r/100 min 40 mm (Flange) Standard version 55 mm (Flange) Example: r/min = 3500/100 = 035 70 mm (Flange) Mechanical option Electrical options 100 mm (Flange) 140 mm (Flange) Keyway... - Page 29 TAKE A CLOSER LOOK. Moog designs a range of products that complement the performance of those featured in this user manual. Visit our Web site for more information and the Moog facility nearest you. Australia Ireland South Africa +61 3 9561 6044...
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