Summary of Contents for Pegasolift OP20
- Page 1 Pegaso srl Via del Lavoro 14/16 37045 San Bonifacio (VR) INSTRUCTION MANUAL FOR USE AND MAINTENANCE EQUIPMENT: ORDER PICKER OP20 ORIGINAL INSTRUCTIONS...
- Page 2 ORDER PICKER OP20...
- Page 3 ORDER PICKER OP20 MATRIX REVISION OF MANUAL AND ITS PARTS MANUAL PARTS Rev. Date Rev. Date Rev. Date Index 04/11/2014 12/11/2019 Chapter 0 04/11/2014 12/11/2019 Chapter 1 04/11/2014 12/11/2019 Chapter 2 04/11/2014 12/11/2019 Chapter 3 04/11/2014 12/11/2019 Chapter 4 04/11/2014...
- Page 4 1.5 Declarations......................17 1.6 Safety rules......................18 1.7 Information on technical assistance..............18 2. Safety.........................19 2.1 General safety warnings..................19 2.2 OP20/41 intended use...................21 2.3 OP20/51 - OP20/61 intended use................21 2.4 Contraindications of use..................28 2.5 Residual risks.......................28 3. Installation........................31 3.1 Transportation and handling................31 3.2 Storage.........................31 3.3 Load tests......................31...
- Page 5 ORDER PICKER OP20 4.6 Operation......................41 5. Maintenance......................46 5.1 Maintenance status....................46 5.2 Special precautions....................48 5.3 Cleaning........................48 5.4 Wear materials......................48 6. Accessories and spare parts..................49 6.1 Assistance........................49 6.2 Spare parts......................49 7. Additional instructions....................60 7.1 Waste disposal.....................60 7.2 Safe working procedures..................60 Attachments.......................61...
- Page 6 ORDER PICKER OP20 Techical drawings.......................61 Preconditions 1. Purpose of the instruction manual for use and maintenance This manual was create to provide the user with general knowledge of the equipment and to allow its use in safe conditions. This Instruction Manual is an integral part of the equipment and is intended to provide all the information necessary for: •...
- Page 7 ORDER PICKER OP20 It is completely the responsibility of the company to ensure that the authorized person has carefully read and understood this manual and the safety precautions listed here. The authorized person must not operate the machine unless: she / he has read, understood and practiced the principles of the machine safety operations contained in this operating maual.
- Page 8 ORDER PICKER OP20 the Instruction Manual, the Manufacturer shall send the Client the parts of the Instruction Manual involved in the modification, with the new model of global revision of the same. It will be the Customer’s responsibility, following the instructions that accompany the updated documentation, to replace in all the copies owned the parts no longer valid with the new ones.
- Page 9 ORDER PICKER OP20 Unit of measure The units of measurement present are those provided for by the International System (SI). Fundamental quantities Unit of measure Symbol Time interval second Length meter Mass kilogram Temperature Kelvin Mechanical quantities Unit of measure...
- Page 10 ORDER PICKER OP20 OPERATOR The designated person / people to install / operate / regulate / clean / repair / move equipment and perform maintenance. RISK Combination of the likelihood and severity of an injury or damage to health that may arise in a dangerous situation.
- Page 11 ORDER PICKER OP20 Component opening system maintenance Do not stand under the raised cab Danger crushing...
- Page 12 ORDER PICKER OP20 Danger crushing WARNING! By law, you must be trained to operate this forklift. You or those close WARNING to you can be seriously injured or even killed if you do not use the forklift correctly. Follow instructions hazard statements in the operating manual.
- Page 13 Use extreme attention near the shelf. WARNING: OP20/41 maximum load capacity with max. 2 operators WARNING: OP20/51 maximum load capacity with max. 1 operator WARNING: OP20/61 maximum load capacity with max. 1 operator...
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Page 14: General Information
ORDER PICKER OP20 1. General information 1.1 Manufacturer identification data Manufacturer Pegaso srl Viale del lavoro 14/16 - 37045 San Administrative legal headquarters Bonifacio (VR) Telephone +39 045 7665570 +39 045 7665570 E-Mail info@pegasolift.com After-sales service for spare parts +39 045 7665570... - Page 15 ORDER PICKER OP20 1.3 Flow chart Residual capacity OP20/41 DUPLEX...
- Page 16 ORDER PICKER OP20 Residual capacity OP20/61 TRIPLEX Residual capacity OP20/51 TRIPLEX 1.4 Additional plates EN13155 standard: 1) Do not allow people to walk or stay in dangerous areas 2) The nature of the loads that can be moved by the equipment are the following:...
- Page 17 ORDER PICKER OP20 - the machine can carry only one operator - the individual packages loaded can not be more than 25 kg - the dimensions of the packages must be contained in the dimensions of the cabin 1.5 Declaration Via del Lavoro, 14 Z.A.
- Page 18 ORDER PICKER OP20 1.6 Safety rules The equipment has been designed according to the Technical Standards listed below REGULATION Title Safety of machinery - General principles of design - Risk UNI EN ISO 12100 assessment and risk reduction Industrial Trolleys - Safety Requirements and Verification -...
- Page 19 ORDER PICKER OP20 2. Safety 2.1 General safety warnings Before operating the equipment, carefully read the instructions contained in this manual and carefully follow the instructions contained therein. The manufacturer has made every effort to design this equipment to make it as safe as possible.
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Page 20: General Requirements
ORDER PICKER OP20 • performance limiting device according to the steering angle “. Furthermore, when necessary, in the Manual further recommendations by the user will be specified on the preventive measures, on the personal means of protection, on the information suitable to prevent human errors and on the prohibitions relating to behaviors that are not permitted but reasonably foreseeable. - Page 21 In order to guarantee the maximum safety of the equipment it is in any case FORBIDDEN: • tamper with any part of the equipment. 2.2 OP 20/41 intended use The OP20/41 can be used by one or two operators standing on the booth to take goods to the higher shelves from the ground.
- Page 22 ORDER PICKER OP20...
- Page 23 ORDER PICKER OP20 The doors must always be closed before and during movement, only in accordance with this indication the cabin will rise and fall if enabled. It is forbidden to open the doors during the ascent or descent of the cabin, otherwise the cab it will not move.
- Page 24 ORDER PICKER OP20 In case of sloping machine operation, make sure to stay on the highest side to avoid collisions.
- Page 25 ORDER PICKER OP20 The lower part of the cabin has a sensor. If he meets an obstacle during his descent (such as a person or something else) the descent will be immediately blocked.
- Page 26 ORDER PICKER OP20 If the cab is raised more than 200 mm, the stacker can not be moved. Lower the cab completely to allow the stacker to move. When the stacker and the cab move, a flashing light is activated.
- Page 27 ORDER PICKER OP20 Pay attention to obstacles outside the cabin. During the ascent and descent of the cab, do not lean on the cabin with hands, arms, legs and / or other parts of the body. The driver must pay attention to...
- Page 28 ORDER PICKER OP20 It is not possible to use the Order picker by riding it. The driver must use the order picker walking behind it and holding the rudder head in his hands. The use of products / materials other than those specified by the Manufacturer,...
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Page 29: Symbol Description
ORDER PICKER OP20 SYMBOL DESCRIPTION Danger suspended loads Danger falling from above Electrical current danger Danger moving mechanical parts Danger crushing hands Danger crushing feet Pictograms related to obligations SYMBOL DESCRIPTION Obligation to use gloves for mechanical and chemical risks... - Page 30 ORDER PICKER OP20 Obligation to use the withholding device Obligation to use safety glasses Obligation to travel with speed at a crawl Pictograms related to the prohibitions SYMBOL DESCRIPTION It is forbidden to remove the protections of the machine No passing under the machine...
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Page 31: Installation
ORDER PICKER OP20 3. Installation 3.1 Transportation and handling The equipment can be transported with a normal vehicle capable of bearing its weight and dimensions. It is recommended to always use means that can withstand the weight and size of the equipment, in order to avoid damage to it and to people or things around it. -
Page 32: Use Of Equipment
4. Use of equipment 4.1 Equipment description The Pegasolift Order Picker is a commissioner and is the most flexible solution for the manual handling of goods. OP is designed to allow an operator to stay inside the cabin and lift to reach an upper shelf, take the goods from there and place them inside the cabin, get off with the selected goods. - Page 33 ORDER PICKER OP20 1. Mast 2. Cabin 3. Stacker Lifting Descending 4. Protection grid for the upright 5. Mast 6. Battery box cover 7. Rear cover Movement forward Movement backwards...
- Page 34 ORDER PICKER OP20 1. Cabin protection roof 2. Anti-crushing sensor 3. Side doors of the cabin 4. Cabin protection grid 5. Cabin instrument panel 6. Emergency harness box 1. Enable switch 2. Start switch 3. Emergency stop 4. Down button 5.
- Page 35 ORDER PICKER OP20 The equipment of the Order Picker is: 1. Disconnect switch of the battery: allows disconnect electronic system from battery; press it to turn off the stacker, turn it clockwise until it clicks to turn it on. 2. Battery charge indicator: shows the status of the battery through the illuminated LEDs.
- Page 36 ORDER PICKER OP20 The rudder head has the following controls 1. Trumpet 2. Accelerator to move the stacker back and forth. 3. Fast speed selector (rabbit): the stacker has maximum speed and moves only with the tilting rudder. Slow (turtle): the stacker has a...
- Page 37 ORDER PICKER OP20 4.2 Dimensions...
- Page 38 ORDER PICKER OP20 Model OP20/51 OP20/61 1175 1 - BRAKE 2 - FORWARD 1420 1972 1295 Ast = 2172...
- Page 39 ORDER PICKER OP20 Model OP20/41 Nominal capacity (operator+goods) 500 kg Mast type DUPLEX Weight (without battery) 1934 kg Battery box dimensions (W×L×H) 220 × 808 × 565 mm Travel speed (with/without load) 5,0 - 6,0 km/h Lifting speed (operator only)
- Page 40 ORDER PICKER OP20 Model OP20/51 OP20/61 Nominal capacity (operator + goods) 400 kg 300 kg Mast type TRIPLEX Weight (without battery) 2110 kg 2152 mm Mast extended height 5697 mm 6696 mm Mast lowered height 2509 mm 2842 mm Cabin lifting height...
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Page 41: Environmental Conditions
ORDER PICKER OP20 4.3 Environmental conditions The equipment does not require particular environmental conditions. It must be installed in an illuminated, aired industrial building with a solid, leveled floor. The equipment is suitable for operating in environments that are: • temperature between + 5° and + 40° C with average temperature around 35° C. - Page 42 ORDER PICKER OP20 • Make sure that starting up the machine is not dangerous for the machine itself or for people around it; • Wear clothing that can not become entangled with moving parts (for example: scarves, overalls or gowns with sleeves not closed at the wrists), do not keep long hair loose;...
- Page 43 ORDER PICKER OP20 Choose in which mode to activate the speed selector. The “turtle” mode is the recommended option. In this mode the machine can also be driven with the tiller in a vertical position. The traction motor is 50%.
- Page 44 ORDER PICKER OP20 Control that the Controllare che lo space where cabin spazio in cui si muove moves is free of la cabina sia libero da ostacoli obstacles The machine must be guided under the shelving, parallel by visually ascertaining that there are no obstacles that protrude.
- Page 45 ORDER PICKER OP20 Wear the harness contained in the platform compartment (C). Activate the platform by turning the key to ON mode. Once the cab is switched on, the rudder is automatically disabled. During lifting and descending of the platform: the main operator must hold the handles and push with the thumbs the blue consensus button together with the up or down button.
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Page 46: Maintenance
ORDER PICKER OP20 5. Maintenance 5.1 Maintenance status To keep the equipment in good condition, it is important to keep the equipment clean. Check that there are no damaged or worn parts and in this case request spare parts. • Check that the equipment is complete with all components before using it;... -
Page 47: Performance Levels
ORDER PICKER OP20 TRAVEL Maintenance interval Check the transmission for noise and leakage 1000 hours Replace transmission lubricant if service time is 1000 hours exceeded (10,000 hours) Check the suspension and wheel accessories 1000 hours* Check the wheels for wear and damage... - Page 48 ORDER PICKER OP20 5.2 Special precautions When carrying out maintenance and / or repair work scrupulously follow the instructions below: • Before starting work, expose a sign indicating “MAINTENANCE EQUIPMENT” in a clearly visible position. • To access the highest parts of the equipment, use the means suitable for the operations to be carried out.
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Page 49: Accessories And Spare Parts
ORDER PICKER OP20 6. Accessories and spare parts 6.1 Assistance For any kind of information concerning the installation, use and maintenance of the equipment, the Manufacturer is always considered available. On the Client’s side, it is advisable to ask the questions in clear terms, with references to this Manual and to the instructions listed. - Page 50 ORDER PICKER OP20 EQUIPMENT NAME MODEL EQUIPMENT DATA SERIAL YEAR OF CONSTRUCTION DESCRIPTION QUANTITY LIST OF PARTS TO ORDER NOTES...
- Page 51 ORDER PICKER OP20 POMPA D1E1 D2E2 ISKRA AMK 5539 11.216.539 3,0 kW 24v 205A 11,0Nm 2600min-1 S2=5,0min S3=10%ED insulation class 1/8" G ORDER PICKER TRIPLEX - 13/11/2014 MONTAGGIO POMPA CON RUBINETTO DISCESA DI EMERGENZA VERSIONE MONTANTE TRILPEX CON RACCORDO A 2 VIE PER TUBO RILSAN Ă 6...
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- Page 55 ORDER PICKER OP20 CABIN COMMON...
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- Page 58 ORDER PICKER OP20 03/07/2019: COMPONENTS SPARE PARTS FOR THE CABIN ART. MKF11D18 DOOR’S SAFETY SWITCH CODE 198.255.40 GAS SPRING ART. MKF11D18 LOWER ANTI SQUASHING SWITCH CODE E21PU2R0290 SHOCKED BUTTON CODE E21BAC11 3-BANK LOCKING BASE CODE E2CP01G2V1 CODE E21PU2R0290 CONTACT UNIT...
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Page 60: Additional Instructions
ORDER PICKER OP20 7. Additional instructions 7.1 Waste disposal When dismantling it is necessary to separate the plastic parts and the metal parts, which must be sent to differentiated collections in compliance with the current regulations. As far as the metallic mass of the equipment is concerned, the division between the ferrous parts and those in other metals or alloys is sufficient for a correct sending to recycling by fusion. -
Page 61: Technical Drawing
ORDER PICKER OP20 Attachments Technical drawing Technical specifications OP20 Model OP20/41 OP20/51 OP20/61 Total external dimensions 1200 x 1000 x 2100 mm of operator platform (LxWxH) Nominal capacity (operators 500 kg 400 kg 300 kg +goods) Max. number of operators... - Page 62 ORDER PICKER OP20...
- Page 63 ORDER PICKER OP20 NOTE...
- Page 64 ORDER PICKER OP20 Pegaso srl Via del Lavoro 14/16 37045 San Bonifacio (VR) T. +39 0457665570 F. +39 3442985904...