Summary of Contents for Kabelmat MESSBOI 25
- Page 1 MESSBOI 25 TRANSLATION OF THE ORIGINAL OPERATING MANUAL Winding Unwinding Wrapping Measuring Cables Wires Ropes Pipes Hoses Length measuring device...
- Page 2 All rights reserved, especially the rights to duplication, dissemination and translation. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or stored, processed or copied by electronic means without the written approval of Kabelmat Wickeltechnik GmbH.
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Page 3: Table Of Contents
Intended use Residual risks Description Layout Function Accessories 3.3.1 Mount for the length measuring device 3.3.2 Roller cages Technical data MESSBOI 25 Transport, set-up, storage, disposal Transport Set-up Storage Disposal Operation Setting 6.1.1 Accessories 6.1.1.1 Mount for the length measuring device 6.1.1.2... - Page 4 6.2.2 Accessories 6.2.2.1 Roller cages Service Maintenance Maintenance chart Replacement parts 7.3.1 Basic device 7.3.2 Counter 7.3.3 Roller cages Troubleshooting Fault table Customer service Change history 2020 0434.000.01.01.01...
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Page 5: Introduction
Introduction This technical document contains detailed explanations of how to safely and properly start and monitor the product (hereinafter also called the “device”). It also contains safety instructions and general instructions on the product. This document is only for specially trained, authorized personnel. Completeness This technical document is only complete together with the other applicable documents. -
Page 6: Signal Words And Pictographs
1.3.1.2 Signal words and pictographs The following signal words are used: Signal word Meaning Indicates a dangerous situation that will lead to death or severe injury if DANGER not prevented. Indicates a dangerous situation that may lead to death or severe injury if WARNING not prevented. -
Page 7: Action Concept
1.3.3 Action concept One-step action instructions Action instructions that consist of just one work step are structured as follows: Purpose of action (optional) ► Instruction ➢ Result of action instruction (optional) ✓ Result of action (optional) Multi-step action instructions Action instructions that consist of more than one work step are structured as follows: Purpose of action (optional) ►... -
Page 8: Safety
Safety This technical document contains detailed explanations of how to safely and properly connect, start, operate and monitor the product. • Read this technical document carefully and thoroughly to get to know the product. • This technical document is part of the product. •... -
Page 9: Residual Risks
Residual risks Caution Crushing hazard from closing the counter roller or guide rollers Mild pinching and bruising ► Do not allow the safety bolt to loosen when the counter roller or guide roll- ers are closing. ► During closing, keep fingers away from the counter roller and the guide rollers. -
Page 10: Description
The length measuring device consists of the basic version Fig. 1 with a mechanical counter. The length measuring device can be used as a hand device or with manual winding devices (see Chap. 3.3 - Accessories). Layout Fig. 1 Length measuring device MESSBOI 25 Horizontal guide roller Type plate Vertical guide... -
Page 11: Function
Function Measuring wheel The measuring wheel moves the counter. Safety bolt The safety bolt locks the horizontal guide rollers and the counter roller during material insertion after they have been pulled down with the grip handle. Horizontal guide rollers The length measuring device’s horizontal guide rollers guide the material. Spring tension adjusts the horizontal guide rollers automatically to the material. -
Page 12: Accessories
Accessories 3.3.1 Mount for the length measuring device For installation on a table or winder. Fig. 2 Mount MESSBOI 25 Mount Allen screw for fastening to a table / Allen screws for winder mounting the length measuring device 2020 0434.000.01.01.01... -
Page 13: Roller Cages
The roller cages can be used only in connection with the length measuring device mount or a winder. If the length measuring device is used with a winder, the roller cages are mandatory. Fig. 3 Roller cages MESSBOI 25 Star grip for horizontal guide roller... -
Page 14: Technical Data
Smallest measurable product length Lm Temperature range + 5°C to + 40°C Length (L) approx. 120 mm Width (W) approx. 160 mm Height (H) approx. 350 mm Weight (without packaging) approx. 1,4 kg Tab. 5 Technical data MESSBOI 25 2020 0434.000.01.01.01... -
Page 15: Transport, Set-Up, Storage, Disposal
Transport, set-up, storage, disposal Transport Info After taking delivery, check the packaging and the product immediately for transport damage. Report damage and faults to the carrier and the supplier immediately. Set-up For the device’s set-up location, observe the following: • The device must be set up only indoors, mounted to a machine, or to a stable, level table. -
Page 16: Operation
Operation Setting 6.1.1 Accessories 6.1.1.1 Mount for the length measuring device Fig. 5 Mount MESSBOI 25 Mount Allen screw for fastening to a table / Allen screws for winder mounting the length measuring device Fastening the mount to the table / winder ►... -
Page 17: Roller Cages
6.1.1.2 Roller cages Fig. 6 Roller cages MESSBOI 25 Star grip for horizontal guide roller Mount with roller cages Horizontal guide roller Winder fastening holes Vertical guide roller Fastener for TROMCAR Star grip for vertical guide roller Fastening holes for length measuring de-... -
Page 18: Adjusting
► Do not allow the safety bolt to loosen when the counter roller or guide roll- ers are closing. ► During closing, keep fingers away from the counter roller and the guide rollers. Fig. 7 Length measuring device MESSBOI 25 Horizontal guide roller Type plate Vertical guide... -
Page 19: Accessories
If the material has greater tolerances, adjust the rollers so that they have appropriate clearance. Fig. 8 Roller cages MESSBOI 25 Star grip for horizontal guide roller Mount with roller cages... - Page 20 Adjusting the roller cages ► Loosen the star grip for the vertical guide roller. ► Adjust the vertical guide roller to the material. ► Tighten the star grip. ► Loosen the star grip for the horizontal guide roller. ► Adjust the horizontal guide roller to the material. ►...
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Page 21: Service
Service Maintenance Only trained technical staff are to perform maintenance. It is recommended that maintenance be done by technical personnel from Kabelmat® Wickeltechnik GmbH. Maintenance chart Maintenance interval Component/as- Maintenance task sembly Length measuring Clean unit Guide rollers Check for ease of movement... -
Page 22: Replacement Parts
Replacement parts 7.3.1 Basic device Fig. 9 Replacement parts for basic device – MESSBOI 25 Item Designation Item number Tension spring Z109 89901923 Guide roller 0434.01.00.012 Grooved ball bearing 89952735 Thrust washer Ø8 x Ø15 x 1.5 89952734 Counter roller 0434.01.00.009... -
Page 23: Counter
7.3.2 Counter Fig. 10 Replacement parts for counter – MESSBOI 25 Item Designation Item number Counter for MESSBOI 10/25/30 89901077 Grooved ball bearing 89952533 Measuring wheel 200 mm 0434.17.00.004 Fig. 8 Replacement parts for counter – MESSBOI 25 2020 0434.000.01.01.01... -
Page 24: Roller Cages
7.3.3 Roller cages Fig. 11 Replacement parts for roller cages – MESSBOI 25 Item Designation Item number Star grip M6 x 16 head 8910731 Roller 0435.01.00.003 Fig. 9 Replacement parts for roller cages – MESSBOI 25 2020 0434.000.01.01.01... -
Page 25: Troubleshooting
Unlock. The measuring wheel is worn Replace the measuring wheel. out. The measurement is inaccu- rate Close the vertical guide and in- The vertical guide is open. crease resistance, if necessary. Tab. 10 Fault table MESSBOI 25 2020 0434.000.01.01.01... -
Page 26: Customer Service
Customer service If you require customer service, please contact the following address: Kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 D-72293 Glatten Tel.: +49 74 43 / 96 70-0 Fax.: +49 74 43 / 96 70-39 E-mail: service@kabelmat.com 2020 0434.000.01.01.01... -
Page 27: Change History
Change history Change chart This document has been changed according to the following chart. Previous ver- New version Date sion No. Reason for change Describe the reason for change in detail, providing the page number and the affected paragraph or chapter. Text content xxxx.xxx.xx.xx.xx xx.xx.xxxx...