Summary of Contents for Flexicon MC12
- Page 1 OPERATORS AND REFERENCE MANUAL MC12 Operators - and Reference Manual MC12 MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 1 of 47...
-
Page 2: Table Of Contents
Function 33 - Delete program ................23 6.7.28. Function 34 - Print programs ................23 6.7.29. Function 35 - Free memory capacity ..............24 6.7.30. Function 40 - Operating principle (Mode) ............24 MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 2 of 47... - Page 3 Function 71 - Flow format ................. 35 6.7.46. Function 72 - Volume format ................35 6.7.47. Function 73 - Display MC12 version ..............35 6.7.48. Function 80 - Reset memory ................35 6.7.49. Function 86 - Complete memory reset ............. 35 DAILY USE ........................
- Page 4 Figure 2 – Switch address ....................... 6 Figure 3 - Display ........................8 Figure 4 - Keypad ........................9 Figure 5 – Starting MC12 -I ....................10 Figure 6 – Starting MC12 -II ....................10 Figure 7 – Starting MC12 -III ....................10 Figure 8 –...
-
Page 5: Declaration Of Conformity
According to the provisions in the Directives: 2004/108/EC On the approximation of the laws of the Member States relating to electromagnetic compatibility Signature: July 2012 Jørn Jeppesen, Development Manager Ringsted, Denmark MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 5 of 47... -
Page 6: About This Manual
The network is physically connected through special Flexicon communication cables marked "type 3". The MC12 is connected via a cable 3 to the first drive of the system, and subsequently the individual drives are inter-connected with a cable 3. The last drive is provided with a terminator which terminates the network. -
Page 7: General Information
1 to 16 may be selected, and Fig. 2 shows the different combinations. When the MC12 is started, the whole network is initialised. The MC12 makes a global enquiry on the network and receives feedback from the individual drives, allowing it to record how many and which types of drives are available on the network. -
Page 8: Control
F 6: 1 fills Figure 3 - Display The top line is the typing line and also the line, where MC12 prompts the operator. The second last character on the top line (X) indicates the operation principle of MC12: Individual (I), Parallel (P) and Serial (S) The ultimate character of the top line (1) indicates the pump connected. -
Page 9: Keypad
Operators and Reference Manual MC12 5.2 Keypad The MC12 comes with a membrane-type keypad. The keypad is sealed and flat and can be cleaned with alcohol and other detergents. calib. disp. pump STOP YES key for NO key for Delete Character... -
Page 10: Programming
In the following, the sign <> will mean that the indicated key must be activated. For instance, <ENT> means that ENTER must be pressed. When the MC12 is connected, the main switch on the left side of the control box can be turned on. The display will show the following: STANDBY Figure 5 –... -
Page 11: Parameters
MC12 and the connected pump will operate. 6.5 General information on the programming of MC12 MC12 is equipped with a battery in the memory and will therefore always remember the programmed parameters, even if the main switch is turned off. -
Page 12: List Of Functions
73. Display Mc12 version 26. Log status 80. Reset memory 29. Print parameters 86. Complete memory reset 31. Save program Disabled in FMB version Figure 8 – List of functions MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 12 of 47... -
Page 13: Description Of Functions
The entered value must be between 0.01 and 9999.9. If a value outside these limits is entered, the MC12 will correct the value to the nearest value within the limits and ask for acceptance via <ENT>. When a volume is entered, the system will calculate the new parameter value which will then be used from the start of the next fill. -
Page 14: Function 3 - Velocity
0.5 - 0.8 – 1.2 – 1.6 4.8 - 6.0 – 8.0 If a value outside the range is entered, the MC12 will automatically correct the value to the closest value allowed and the operator has to accept it by pressing the <ENT> key. -
Page 15: Function 5 - Reversing (Back Suction)
Consequently, the volume that is sucked back will depend on the tube diameter. If a value outside the range between 0 and 10 is entered, the MC12 will automatically correct the value to the closest value allowed and the operator has to accept it by pressing the <ENT>... -
Page 16: Function 7 - Delay
The time unit can be changed between hours and minutes in Function 70. See also information about Function 70. The function operates as follows: The MC12 records the precise time between two fills via the built-in clock, and calculates the number of fillings per time unit. -
Page 17: Function 11 - Accumulated Volume
For products which flow more freely and can be drawn up against gravity e.g. shampoo, the suction tube is mounted on the side of the pump and consequently, pumping direction 2 is used. Select the wanted value and press <ENT> MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 17 of 47... -
Page 18: Function 17 - Timer 1
<ENT> key. For instance if 1.25 sec. have been entered, the MC12 will round down the value to 1.2 sec. MC12 OM RM EN 74-111-132 v1.03.doc Ver. -
Page 19: Function 20- Operator Number
Start log by entering: <2>+<2>+<ENT> When the function is started, the MC12 will ask for confirmation that the log start should go ahead by prompting the user to enter (Y) for 'yes' and (N) for 'no'. If <N> for 'no' is pressed, the MC12 will exit the function. -
Page 20: Function 23 - Stop Log
When the function is entered, the MC12 will ask for confirmation that the log should stop by prompting the user to enter (Y) for 'yes' and a (N) for 'no'. If <N> for 'no' is pressed, the MC12 will exit the function. -
Page 21: Function 25 - Delete Log
If parameters for all drives are printed, the last part of the print-out will be repeated for all connected drives, but with the respective parameters. MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 21 of 47... -
Page 22: Function 31 - Save Program
The old program saved under the number originally suggested will be kept and the program will be saved under the new number. If program number 0 is selected, the function is left without saving the program. MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 22 of 47... -
Page 23: Function 32 - Load Program
When pressing <N> the system will leave the function, without carrying out the function. When pressing <Y> the system will start printing the parameters in all programs saved. MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 23 of 47... -
Page 24: Function 35 - Free Memory Capacity
If more drives are connected to the MC12, they can, if they are of the same type, work synchronously with the same set of parameters. In parallel mode, only parameters in drive 0 will be used i.e. -
Page 25: Function 41 - Select Filler (Drive)
This is done by applying a smaller tube in the last drive. When all drives have been programmed, the MC12 will automatically calculate which part of the total volume the individual drives should fill, so that they are completed simultaneously. -
Page 26: Function 42 - Set Date
In this way the last drive may carry out only a small part of the total fill, providing a small tube is selected for this drive. 6.7.32. Function 42 - Set date The MC12 has a built-in electronic clock and calendar. With Function 42 the date can be set in the following format: YY/MM/DD... -
Page 27: Function 43 - Set Time
Operators and Reference Manual MC12 6.7.33. Function 43 - Set time The MC12 has a built-in electronic clock and calendar. With Function 43 the time can be set in the following format: HH/MM/SS HH = hours from 00 - 23... -
Page 28: Function 47 - Printer Set-Up
It is not possible to set the system to transmit at any other rates or formats. Default set-up for CITIZEN printer model: iDP562-R5L 2400 Baud rate Control Word 7 (8 bit - 1 stop bit - no parity) US Character set. MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 28 of 47... -
Page 29: Function 49 - Balance Set-Up
RS232 port that is used as scale interface by displaying: “ENTER PORT NO.:” Port no. 2 (RS-232/2 on the rear panel of the MC12) is default, and the MC12 suggests this port. Press <ENT> for approval. If you want to use port no. 1: press <1>+<ENT> instead. - Page 30 When the MC12 gives a high tone beep, the weight has been registered and used for reca- libration. When the MC12 is set for dynamic recalibration, this is indicated by a "D" in the upper right corner of the display.
-
Page 31: Function 51 - Filling Needle Set-Up
When the mechanical adjustment of the filling needle is finished, press <ENT> and the set- up procedure is completed and the system will control the connected bottom-up filling system. MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 31 of 47... - Page 32 MC12 Electrical dumping needle (=2) Needle type 2 is selected when a Flexicon electrical dumping needle system is used. This is operated as needle type 1 (see pneumatical bottom up) with the following addition: After entering drive number the needle should follow, the MC12 asks for a transport speed by displaying: ...
-
Page 33: Function 53 - Activating/Deactivating Drives
Passwords can be only be erased by entering function 58 in access level 1 and manually deleting the entered passwords. Passwords must consist of 4 digits and be different for the 3 levels MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 33 of 47... -
Page 34: Function 59 - Change Access Level
When the MC12 is in Level 2 or 3 and parameters are to be changed or another programme to be loaded, the supervisor must use Function 59 and key in the password for Level 1. Then make the changes and use Function 59 again to put the MC12 back in Level 2 or 3. -
Page 35: Function 71 - Flow Format
6.7.48. Function 80 - Reset memory This function resets the memory with the exception of the part used for saving programs. MC12 will enter stand-by mode, and when switched on again the built-in parameters will be valid. IF MC12 DOES NOT WORK OR DOES NOT OPERATE AS EXPECTED, ACTIVATE FUNCTION 80 A calibration is necessary after using Function 80. -
Page 36: Daily Use
Delay (intervals): <7>+<ENT>+<1>+<.>+<1>+<ENT> Specific gravity <9>+<ENT>+<1>+<.>+<0>+<ENT> You have now programmed MC12 for the job, but want to reset the built-in counters. In function 8 the counter indicates "number of completed fillings" and in function 11 "accumulated volume". Completed fills: <8>+<ENT>+<C>+<ENT>... -
Page 37: Terminate Dispensing
7.3 Continuous run MC12 can also control a filler as a pump so the pump runs continuously. The pumping is started by pressing <pump>+<GO>. The filler starts with the entered acceleration and runs up to the required number of revolutions per minute. -
Page 38: Calibration
F 6: 100 fills Figure 10 – Calibration with measuring cylinder It will be observed that the MC12 in the prompt line asks for the weight. THE WEIGHT MUST BE ENTERED, e.g. 8.05: <8>+<.>+<0>+<5>+<ENT>. The filling may begin by pressing <disp.>+<GO>... -
Page 39: Calibration Of Grams With Balance
Operators and Reference Manual MC12 It will be observed that the MC12 in the prompt line asks for the weight, and the value shown on the balance must be entered, e.g. 8.25: <8>+<.>+<2>+<5>+<ENT>. The filling may begin by pressing <disp.>+<GO>. -
Page 40: Recalibration
When MC12 is working with several pumps in parallel mode the system is controlled from Drive 0. When calibration or recalibration is needed, at first the MC12 will ask for the actual drive and when this information has been keyed in, the procedure will be the same as described above. -
Page 41: Cleaning And Maintenance
9. CLEANING AND MAINTENANCE 9.1 Daily cleaning As MC12 is not in contact with the dispensed product, daily cleaning will not be necessary except for the normal routine cleaning of production equipment. When cleaning, please note that the cabinet of MC12 is provided with open slots for the cooling of the built-in parts. -
Page 42: Mc12P Interface
5 External GO 6 Net 7 Expansion 8 Mains 10.1 Port 1 ( Arrow 1) Socket for Flexicon peripheral equipment such as the bottom-up filling system or connecting to external control. 10.2 RS-232/1 ( Arrow 2) RS-232/2 (Arrow 3) Pin 2. -
Page 43: External 1 ( Arrow 4)
The "net" socket is reserved for RS-485 communication with the connected drives. Communication may only take place via original Flexicon cables. 10.6 Expansion ( Arrow 7) Socket for extensions. Only to be used in connection with original Flexicon equipment. 10.7 Mains ( Arrow 8) The mains connection. -
Page 44: Change Of Voltage
Green Grey The MC12P can be converted to accept another supply voltage. The conversion can be made inside the machine by moving the cables on the transformer clamps. MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 44 of 47... -
Page 45: Mc12 (Table Top Model) Interface
Main switch / connection. 11.2 Expansion ( Arrow 2) Socket for extensions. Only to be used in connection with original Flexicon equipment. 11.3 Port 1 ( Arrow 3) Socket for Flexicon peripheral equipment such as the bottom-up filling system or connecting to external control. -
Page 46: External Go ( Arrow 5)
Clear to send 11.7 Net ( Arrow 8) The "net" socket is reserved for RS-485 communication with the connected drives. Communication may only take place via original Flexicon cables. MC12 OM RM EN 74-111-132 v1.03.doc Ver. 1.03 Page 46 of 47... - Page 47 COPYRIGHT *************** Copyright (c) 2012 Watson-Marlow Flexicon A/S. All rights to this manual belong to Watson-Marlow Flexicon A/S. Neither the complete manual nor parts of it may be translated, copied, printed or published in any form or by any means without permission in writing from Watson-Marlow Flexicon A/S Watson-Marlow Flexicon A/S is convinced that the information of this manual is correct, but Watson-Marlow Flexicon A/S can not be held responsible for it.