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260-2210-002 EN064
GTE Industrieelektronik GmbH
Helmholtzstr.21, 38-40
41747 Viersen
GERMANY
sectional doors, roller doors, high-speed doors, roller-grilles,
sliding gates, hinged gates, folding doors and barriers
This document is subject to change without notification!
FST 75 / 150
Operating Instructions
Frequency Converter Control Unit for
Tel. +49 2162 3703-0
Fax +49 2162 3703-25
E-mail: info@gte.de
Internet: www.gte.de
FST-75
FST-150
- Translation -
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Table of Contents
Troubleshooting
Summary of Contents for GTE FST-75
- Page 1 Operating Instructions - Translation - Frequency Converter Control Unit for sectional doors, roller doors, high-speed doors, roller-grilles, sliding gates, hinged gates, folding doors and barriers GTE Industrieelektronik GmbH Tel. +49 2162 3703-0 Helmholtzstr.21, 38-40 Fax +49 2162 3703-25 41747 Viersen This document is subject to change without notification! E-mail: info@gte.de...
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Page 2: Table Of Contents
Contents Summary ................................4 Safety guidelines ............................. 5 Installation instructions ..........................6 Important notes ..............................7 Motor frequency ............................7 Wiring up of the motor ..........................7 Separated laying of motor line and limit switch line ................7 Voltage boost ............................7 Speeds .............................. - Page 3 Adjust speeds ............................16 Free configuration of Relays K3-K8 ...................... 17 Configure traffic light functions for K5-K8 ....................19 Traffic control mode ......................19 Red traffic light in closed position ..................19 Extended functions ..........................20 Interlock-system ........................ 20 Door open command transmission if interlock-system in ON ........... 20 Delayed opening .......................
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Page 4: Summary
Summary Equipment Frequency converter with contactor • • Separate brake control • 6 signal relay Amplifier for primary closing edges on closing • Amplifier for secondary closing edges on opening • Segment display for basic menu-driven functions programming • Status display on segment display •... -
Page 5: Safety Guidelines
Safety guidelines Warning Please read these operating instructions prior to operating the unit for the first time! Ensure that the unit has dead voltage prior to conducting any installation and maintenance work! After the unit has been switched off, there is still a possibility of loaded capacitance carrying dangerous voltage. For this reason, it is vital that you wait between 3 and 5 minutes to allow the capacitance to discharge! Performing work on a hot control board can result in death! The unauthorised opening and improper intervention on the unit can result in physical injury and damage to property. -
Page 6: Installation Instructions
Installation instructions To ensure that the control unit is installed correctly, the following points, among others, must be checked and taken into account: • The control board must be installed in a suitable housing. The housing must be suitable for use under the local conditions and environment. -
Page 7: Important Notes
Important notes Motor frequency For the FST 75/150 to operate at its optimum best and perform all of the required functions, the control unit must be aware of the rated frequency of the connected motor. The rated frequency must be set before all other work and settings are performed under menu item 05 (default setting 50 Hz). -
Page 8: Stop-Command
Stop-Command When operating the stop command by internal or external push buttons the stop will occur after a slight delay and will help to conserve the material. An immediate stop followed by an optional automatic reverse only occurs on emergency stop or when the safety edges are activated. Cycle counter After setting the FST 75/150 parameters or having completed the initial operation or maintenance work, it is recommended that you register the cycle number which denotes when the last amendment occurred (Menu... -
Page 9: Initial Operation
Initial operation Rotation Prior to initially switching on the mains power, connect the position transmitters to the terminal strips. After Power-up the door may be operated in dead-man control by using the internal push buttons. The motors turning direction has to accord with the direction of the push buttons. Otherwise please disconnect the controller from supply, wait for 3-5 minutes according to the safety instructions and change two motor connections. -
Page 10: Setting The End Positions With Des
Setting the end positions with DES: The DES is a digital limit switch which is installed in drives by the company GFA-Elektromaten GmbH. The DES enables you to program the end positions and also offers further useful options which can be activated via the menus. -
Page 11: Rotary Switch - How It Works
Rotary switch – How it works The rotary switch has two functions. By turning the knob to the left or right, you will be able to retrieve the menu items (segment display), and by pressing the knob, you can confirm your selection. The following list shows the main and sub-menus which have been assigned a Number ical code or to a display. -
Page 12: Configuration
Configuration = Position start. Once you have selected such a menu item, press the motion buttons. (W) = Factory setting Basic Settings Operating mode save Dead-man control in open and close direction Self-stoping run in the direction of “open” and dead-man control in the direction of “close”... -
Page 13: Positioning
Positioning Set final “open“ position save (only in connenction with DES) Use the internal keys to move to the required “open” position Stop key Set final “close” position save (only in connection with DES) Use the internal keys to move to the required “close” position Stop key Fine adjustment of final “open”... -
Page 14: Setting The Functions
Setting the functions Safety edge “close” after premature shut down Save Safety edge stops without reversing Safety edge deactivated. Unit moves to final position (in the Press rotary switch case of folding doors, for example) Level adjustment. Safety edge stops without reversing. Adjustment to change in final position. -
Page 15: Setting Smoke And Heat Position (Only With Des)
Adjust functions Setting Smoke and Heat Position Save (only with DES) Move drive to desired position with internal push buttons Press rotary switch ATTENTION: Opening hight must be at least 2,5m Configuration of safety device in opening direction Save No safety device 1 normally closed contact (i.e. -
Page 16: Adjust Speeds
Adjust speeds Important Information: The necessary power of the inverter is dependant from wight, acceleration and speed of the site. Modification of frequency through the menu directly changes the speed of the site. Increasing of frequency leads to increasing of speed and therefor increasing of necessary power. Dysfunction of operation possibly leads to an overload of the inverter. -
Page 17: Free Configuration Of Relays K3-K8
Free configuration of Relays K3-K8 The output relays K3-K8 may be freely configured by some functions. For that choose the desired relay in the main menu and choose the function in the sub menu. The sub menu is available for each relay. To use the relays for traffic lights there are complete function sets to choose from. - Page 18 Power failure alarm Control: brake motor System runs in open direction System runs in close direction one of the safety strips is operated between positions (no failure) Impulse 1 second with open command (e.g. for light controllers) Traffic light function red is off at close position Relay K4 (See sub menu 2.7) save elays K5 –...
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Page 19: Configure Traffic Light Functions For K5-K8
Configure traffic light functions for K5-K8 The FST 75/150 offers some function sets for the control of traffic lights. By choosing one of them, the Relays K5-K8 are automatically configured to the desired function. For manually configuration please refer to chapter „Free configuration of relays K5-K8”. Traffic control mode Save No function... -
Page 20: Extended Functions
Extended functions Interlock-system Save Interlock-system deactivated Press rotary switch Interlock-system activated 7.2* Door open command transmission if interlock-system in ON Save 0..10 Delay of opening Door 2 if Door 1 is closed in sec Press rotary switch *On command the choosen Door 1 is opened. After closing of Door 1 an open command for Door 2 is given. 7.7** Delayed opening Save... -
Page 21: Detailed Description Of Functions
Detailed description of functions Closing edges The control unit is equipped with three input terminals for safety devices (PSPEs / ESPEs) - one for protecting the main closing edge in closing direction, two for protecting secondary closing edges or drawing- in-points. -
Page 22: Timer For Close 1
Timer for close 1 If this function has been activated, the set time will expire once the final “open” position is reached. After the time has expired, the unit will automatically close. The switching of the photo cells automatically resets the time. -
Page 23: Manual/Automatic Operation
Manual/automatic operation A selection switch allows you to deactivate the automatic timed closing actions. It is possible to operate this manually. Running time control An additional protective mechanism for drives with slip clutch. If the current motion exceeds the standard running time, the door will be stopped. -
Page 24: Smoke And Heat Function Rwa
Smoke and heat function RWA The FST75/150 offers a special Input that reacts to the contact of a building’s automativ fire alarm system. In case of fire it may be a benefit if the door opens automatically in case of a fire alarm, so an evacuation or the free entrance of fire brigade is prepared. -
Page 25: Reset To Factory Settings
Reset to factory settings Resetting to default settings (factory condition) save On selecting the function, a 0 is displayed. To activate the reset, a. Open key then actuate the internal Open key. The display will switch to 1. Press the internal stop key for 3 seconds. A reset will be b. -
Page 26: Troubleshooting
Troubleshooting When the unit is running as normal, the current status of the control unit will be displayed. The display of errors and commands occurs as a series of letters and numbers which are displayed alternately. • Upon activating a command, flashing lower or upper segments will be displayed on the control unit to indicate the direction of movement currently in operation. -
Page 27: Troubleshooting
Troubleshooting Display Description Remedy F 4.6 Brake resistance overloaded The unit generates too much energy on braking. The brake resistance overloads too often. Reduce speed (Menus 41-48). F 4.8 Load too high FC is working in threshold region. Rated frequency of the motor has not been set. - Page 28 Troubleshooting: Problem Cause Remedy No start possible and no error is No limit switches connected Connect limit switches to terminal displayed strips “Open” and “close” limit switches Check limit switches. Check both open wiring. Wrong position transmitter Reset the position transmitter via configured Menu 9.5 No position transmitter connected...
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Page 29: Technical Data
Technical data Dim. FST 75 FST 150 Output Motor Rating: 0,75 Phase current 100% : Permanent load: Overload factor for 10 s Overload current: 3 x 0…230 Output voltage: Rotary field frequency 200 Hz Fmax.: Feed – Line Side Line voltage: 1 x 230 ±10% Power frequency: 50/60 Hz ±10%... -
Page 30: Appendix
Segment display Menu switch Connection terminals: Power supply Motor brake Motor cable Plug-and-play motor cable (GfA/GTE) Limit switches, external command keys Plug-and-play DES cable (GfA/GTE) Safety edges - OPEN direction Signal relays, e.g. for traffic lights External command keys 24VDC power supply for external devices, max. 500 mA... - Page 31 For motor with brake 230V For motor with brake 105V using rectifier (standard) Datum Name Kunde Benennung Blattinhalt Zeich.-Nr. Blatt 260-2210-002 EN06 01.02.12 Rose Universal Control Unit Terminals X1, X2 gez. 29.07.15 Pfeiffer geä. FST-75/150 Power supply, brake Projekt-Nr. geä. geä. geä.
- Page 32 U V W 3 x 230V/PE 3 x 230V/PE Motor in delta-connection! Motor in delta-connection! Datum Name Kunde Benennung Blattinhalt Zeich.-Nr. Blatt 260-2210-002 EN06 01.02.12 Rose Universal Control Unit Terminals X3, X4 gez. 29.07.15 Pfeiffer geä. FST-75/150 Motor Projekt-Nr. geä. geä. geä.
- Page 33 Remove terminal bridges before wiring! stop Intermediate OPEN Safety contact e.g. safety catch Datum Name Kunde Benennung Blattinhalt Zeich.-Nr. Blatt 260-2210-002 EN06 01.02.12 Rose Universal Control Unit Terminal X5 gez. 29.07.15 Pfeiffer geä. FST-75/150 Command devices Projekt-Nr. geä. geä. geä.
- Page 34 Note! Remove bridge 17-21 if connecting limit switches. Unused NC-contacts are to be shorted. S-Th Datum Name Kunde Benennung Blattinhalt Zeich.-Nr. Blatt 260-2210-002 EN06 01.02.12 Rose Universal Control Unit Terminals X5, X6 gez. 29.07.15 Pfeiffer geä. FST-75/150 Limit switch options Projekt-Nr. geä. geä. geä.
- Page 35 Adjust function of relays with Menu 5.1 - 5.4 open close by menu 2.5 Datum Name Kunde Benennung Blattinhalt Zeich.-Nr. Blatt 260-2210-002 EN06 01.02.12 Rose Universal Control Unit Terminal X7 gez. 29.07.15 Pfeiffer geä. FST-75/150 Command devices Projekt-Nr. geä. geä. geä.
- Page 36 Connect enclosed resistor 1K2 in series with contact. Resistor color code brown-red-red-gold Datum Name Kunde Benennung Blattinhalt Zeich.-Nr. Blatt 260-2210-002 EN06 01.02.12 Rose Universal Control Unit Terminal X7 gez. 29.07.15 Pfeiffer geä. FST-75/150 Safety devices Projekt-Nr. geä. geä. geä.
- Page 37 Resistor color code Resistor color code grey-red-red-gold brown-red-red-gold Datum Name Kunde Benennung Blattinhalt Zeich.-Nr. Blatt 260-2210-002 EN06 01.02.12 Rose Universal Control Unit Terminal X8 gez. 29.07.15 Pfeiffer geä. FST-75/150 Safety devices Projekt-Nr. geä. geä. geä.