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MANN+HUMMEL
MANN+HUMMEL
MANN+HUMMEL
MANN+HUMMEL
Coolant Reservoir
Coolant Reservoir
Coolant Reservoir
Coolant Reservoir
MCR
MCR
MCR
MCR
Installation and maintenance instructions
Installation and maintenance instructions
Installation and maintenance instructions
Installation and maintenance instructions
Version 06/14_EN
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Table of Contents
Summary of Contents for MANN+HUMMEL MCR Series
- Page 1 MANN+HUMMEL MANN+HUMMEL MANN+HUMMEL MANN+HUMMEL Coolant Reservoir Coolant Reservoir Coolant Reservoir Coolant Reservoir Installation and maintenance instructions Installation and maintenance instructions Installation and maintenance instructions Installation and maintenance instructions Version 06/14_EN...
- Page 2 MANN+HUMMEL Industrial Filtration...
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Page 3: Table Of Contents
Specific safety information ....................14 Check function ........................14 Maintenance ......................... 15 Specific safety information ....................15 Maintenance work ......................... 15 Replace coolant reservoir...................... 16 Disposal..........................17 Specific safety instructions ....................17 Coolant disposal ........................17 Coolant reservoir disposal ..................... 17 MANN+HUMMEL Industrial Filtration... -
Page 4: Introduction
Therefore the manufacturer cannot be held responsible for equipment failure, damage or personal injury due to the product failure in the application. MANN+HUMMEL Industrial Filtration... -
Page 5: Design Outline
CAUTION A safety notice with the signal word ‘CAUTION’ indicates a hazard to persons which could result in minor to moderate injury. NOTICE A safety notice with the signal word ‘NOTICE’ indicates possible property damage. MANN+HUMMEL Industrial Filtration... -
Page 6: Safety
– is suitable for use with screenwash fluid, the user must however ensure that such screenwash material and additives have been approved for polypropylene containers. – is designed for continuous operation. MANN+HUMMEL Industrial Filtration... -
Page 7: Unintended Use
(technical data, page 8) cannot be maintained. Equipment marking 2.4.1 Notices on device (pressure cap) Observe installation and maintenance instructions. Risk of injury 2.4.2 Name plate (example will include) Manufacturer: MANN+HUMMEL Model type: MCR15 Series number: 1001508S01 Series number: 2d barcode MANN+HUMMEL Industrial Filtration... -
Page 8: Technical Data
Check that the scope of delivery is complete and undamaged before assembly. Contact the manufacturer in case of non-compliance. Coolant reservoir (1), including 8 x M8 nuts (2) and pressure cap (3) ‘MAX’ label (4) ‘MIN’ label (5) MANN+HUMMEL Industrial Filtration... -
Page 9: Assembly
– Collect spilt or leaked coolant with non-flammable, absorbent material (sand, earth, kieselguhr) and place in containers. – For major leakage, pump coolant into suitable, correctly labelled containers and dispose of in accordance with official regulations. MANN+HUMMEL Industrial Filtration... -
Page 10: Install Coolant Reservoir
Dimension ‘a’ in mm Dimension ‘b’ in mm 1.5 l 2.5 l 70 mm 160 mm 3.5 l 3.6 l 5.6 l 160 mm 182 mm 8.0 l Clean the contact surface of the coolant reservoir (1). MANN+HUMMEL Industrial Filtration... - Page 11 If gripper clamps are not used, attention must be paid to the manufacturers torque settings for hose clips. NOTICE Hose lines must be suitable for use with coolants. If unsuitable hoses are used, leakage in the cooling system may occur. MANN+HUMMEL Industrial Filtration...
- Page 12 (1) and that they are undamaged. NOTICE Filling and venting the cooling system must be carried out in accordance with the unit manufacturer’s instructions. Incorrect filling or venting of the cooling system may cause the unit to overheat. MANN+HUMMEL Industrial Filtration...
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Page 13: Sensor Connection
Min. Voltage Hold-Off 200 Vdc 5.3.2 Configuration (14) Connector EPC E5937-001 (15) Contacts Tyco 2-1419158-5 (16) Approximate wire length from reservoir exit two-core, ca. 100 mm 5.3.3 Connection diagramm (A) Wire to the gauge (B) Wire to the sensor MANN+HUMMEL Industrial Filtration... -
Page 14: Checking
Check that connections are sealed. Check there are no kinks or chafe marks on the hose lines. Turn off engine and allow to cool. Check coolant level and top up to required ‘MAX’ level with coolant if necessary. MANN+HUMMEL Industrial Filtration... -
Page 15: Maintenance
Top up with coolant if necessary. – Replace leaky/damaged components and hose lines. – Regularly check antifreeze when operating in colder climates. – Change coolant in accordance with the manufacturer of the application’s specifications. MANN+HUMMEL Industrial Filtration... -
Page 16: Replace Coolant Reservoir
(12) and pulling out the hose lines (9, 10, 11). Unscrew the 4 retaining screws (8) on the coolant reservoir (1). Remove coolant reservoir (1). Installation: see chapter 5 for assembly (page 8) and chapter 6 for testing (page 14). MANN+HUMMEL Industrial Filtration... -
Page 17: Disposal
Dispose of in accordance with local regulations. – May not be disposed of together with household waste. – Do not empty coolant residues into drains. – Pass to special waste collector or take to hazardous waste collection centre. MANN+HUMMEL Industrial Filtration... - Page 18 MANN+HUMMEL GMBH, Business Unit Industrial Filtration 67346 Speyer, Germany, Fon +49 (62 32) 53-80, Fax +49 (62 32) 53-88 99 E-Mail: if.info@mann-hummel.com, Internet: www.mann-hummel.com...