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Summary of Contents for IES Keywatt 19
- Page 1 User Manual Keywatt 19 Trolley www.ies-synergy.com...
- Page 2 IES Synergy, given in writing. You also agree not to establish any hypertext links to this document or its content. IES Synergy does not grant any right or license for the per- sonal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an “as is”...
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Page 3: Table Of Contents
Front panel Rear Panel Starting up Charge with COMBO 1 or COMBO 2 connector Charge with CHADEMO connector Charge with GB connector Charge error messages Emergency Stop messages List of error messages Cleaning Protecting the environment Recycling Packaging End-of-Life Recycling www.ies-synergy.com... -
Page 4: Safety Notes
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by IES Synergy for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. -
Page 5: About The Manual
This guide aims to provide informations needed for installation, use and end-of life of the charger Keywatt 19 Trolley. This guide must be read in integrality with others related documents. This guide is intended for users of the charging station. -
Page 6: General Safety Instructions
• Do not use a cord extension set or second cable assembly in addition to the cable assembly for the connection of the EV to the EVSE. Failure to follow these instructions will result in death or serious injury www.ies-synergy.com... -
Page 7: Overview
User Manual DIM016199-EN 4. Overview External view Position Description Start button Stop button Display Cord bracket Indicator light Indicator light Emergency stop button Note: May change depending on version or technical modification www.ies-synergy.com... -
Page 8: Internal Door View
User Manual DIM016199-EN Internal door view Position Description DC output Harting connector Ethernet socket USB socket AC input Harting connector Mains input switch Note: May change depending on version or technical modification www.ies-synergy.com... -
Page 9: Specification
/ output Max time for DC line discharge < 60V <60V Embedded Insulation device < 3sec. for asymmetrical fault Response time (tan) < 62sec. for symmetrical fault Self test time At power on and every 60s during charge www.ies-synergy.com... - Page 10 Max output current will be adapted versus maximum carrying current of the vehicle plug. Output current can be even reduced with the power derating versus temperature. Potential derating above 25°C. CE marking affixed on the product attest the conformity of the product with applicable requirements of rele- vent Community harmonization legislation. www.ies-synergy.com...
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Page 11: Compliance
User Manual DIM016199-EN Compliance www.ies-synergy.com... -
Page 12: Handling And Storage Instructions
RISK OF INJURY DUE TO DROPPING OR FALLING • Follow specified procedures for hoisting operations. • Take measures to prevent falling when you carry or transfer the unit. Failure to follow these instructions will result in minor or moderate injury. www.ies-synergy.com... -
Page 13: Installation
Note: The manufacturer cannot be held responsible for failure to follow the instructions given in this instruc- tion sheet. NOTICE PREMATURE AGEING OF THE CHARGING STATION • Do not install charging stations outside where they are exposed to direct sunlight and inclement weather. Failure to follow these instructions can result in accelerate power derating. www.ies-synergy.com... -
Page 14: Plug Connections
• The input must be connected to the power supply by a CCID (Charging Circuit Interrupting Device) rated 32A with an opening contact gap for all poles that provides full disconnection in Category III overvoltage. Failure to follow these instructions will result in death or serious injury. www.ies-synergy.com... -
Page 15: Dc Output Connector
Failure to follow these instructions will result in death or serious injury. Output cable and connector types are: COMBO 1 Output cable FLPLA015693 FLPLA015180 COMBO 2 Output cable FLPLA015491 FLPLA012681 CHADEMO Output cable FLPLA015492 FLPLA015433 GB Output cable FLPLA015383 www.ies-synergy.com... -
Page 16: Charger Operation
All external circuits connected to the product with USB or ethernet socket must be SELV (Safety Extra Low Voltage) and Limited Power Sources less than 15VA and meeting the requirements of Chapters 2.2 and 2.5 of IEC60950-1:2005+/A1:2010+/A2:2013 and N60950-1:2006+/A11:2009+/A1:2010+/A12:2011+/A2:2013. Mains input switch is not a safety isolating switch. www.ies-synergy.com... -
Page 17: Starting Up
Chademo DC Charger Choose the charging mode with the STOP button Combo 2 selected Combo 1 selected Confirm with the START button Confirm with the START button CHAdeMO selected GB selected Confirm with the START button Confirm with the START button www.ies-synergy.com... - Page 18 5. Reinstall the access cover. 6. Tighten the T25 fastening screws of the circuit breaker access cover. 7. Reconnect the cables to the charger. 8. Check that the charger starts. If it is still not starting, contact the after sales service at support@ies-synergy. www.ies-synergy.com...
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Page 19: Charge With Combo 1 Or Combo 2 Connector
Connect the charging plug to the vehicle (secure firmly). → The charge status indicator flashes for 1 second. The charger is waiting to communicate with the vehicle. Vehicle connected Wait for EV communication Communication in progress… Communication has been established. www.ies-synergy.com... - Page 20 Then the charger performs the pre-charge phase. PRECHARGING... 1000 mA 320V ↓ CHARGING… When the pre-charge target is reached and after receiving permission to charge, the charger displays: CHARGING… Charging is now in progress. CHARGING 30min 23A 360V 40% www.ies-synergy.com...
- Page 21 Remaining time to bulk SOC: 22 min ↓ SOC: Bulk: Full: 85% ↓ Voltage target: 390 V Current target: 50 A ↓ Full charge not complete Bulk charge not complete ↓ Pmax: 19 000 W Vmax: 420 V Imax: 60 A www.ies-synergy.com...
- Page 22 EV welding detection in progress… ↓ Charge ended Please disconnect EV The charger performs the stop charge procedure. Charging is stopped either by the vehicle or by the operator pressing the “OFF” button. → The charge status indicator flashes slowly for 2 seconds. www.ies-synergy.com...
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Page 23: Charge With Chademo Connector
Connect the charging plug to the vehicle (secure firmly). Then press the “START” Button. → The charge status indicator flashes for 1 second. The charger is starting to communicate with the vehicle. STARTING SEQUENCE ↓ STARTING COMMUNICATION Communication has been established. LOCKING CONNECTOR www.ies-synergy.com... - Page 24 Cancel charge... INSULATION FAILURE!! Charging is now in progress. CHARGING 30min 23A 360V 40% The Display indicates the time left, the charging current and voltage and the current battery capacity. → The charge status indicator flashes slowly for 2 seconds. www.ies-synergy.com...
- Page 25 ↓ Disconnect the plug and press OFF The charger performs the stop charge procedure. Charging is stopped either by the BMS or by the operator pressing the “STOP” button. → The charge status indicator flashes slowly for 2 seconds. www.ies-synergy.com...
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Page 26: Charge With Gb Connector
→ The charge status indicator flashes for 1 second. Vehicle connected Press START Connect the charging plug to the vehicle (secure firmly). Then press the “START” button Then the charger performs the insulation test. INSULATION TEST... ↓ INSUL. TEST COMPLETED successfully www.ies-synergy.com... - Page 27 Then the charger performs the pre-charge phase. PRECHARGING... 1000 mA 320V ↓ CHARGING… When the pre-charge target is reached and after receiving permission to charge, the charger displays: CHARGING… Charging is now in progress. CHARGING 30min 23A 360V 40% www.ies-synergy.com...
- Page 28 STOPPING CHARGE... ↓ Charge ended Please disconnect EV The charger performs the stop charge procedure. Charging is stopped either by the vehicle or by the operator pressing the “OFF” button. → The charge status indicator flashes slowly for 2 seconds. www.ies-synergy.com...
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Page 29: Charge Error Messages
End of charging display when an error occurred Error message during charging Emergency Stop messages The Emergency Stop indicator flashes for 1 second. Emergency Stop... Manual Emergency Stop Emergency Stop!! Software Emergency Stop Emergency Stop!! Internal Fault Emergency Stop PSU connection lost www.ies-synergy.com... -
Page 30: List Of Error Messages
- Charge aborted by pressing “OFF” button. “PSU ERROR ARU” Software emergency stop requested by the power supervisor (inter- nal). “PSU Modules COM” Power module communication lost (internal). “PSU CCU COM” Communication interruption between power supervisor and CCU (in- ternal). www.ies-synergy.com... - Page 31 The charger has not received the ready to charge flag (Timeout is Charge State not received” 40s) “Error No message or Client Dis- The charger has detected that the EV is present, but the EV has not connected” sent a request. www.ies-synergy.com...
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Page 32: Cleaning
AC mains. Failure to do so may cause physical injury or damage to the electrical system and charging unit. • Maintenance of the charging station shall be conducted only by a qualified technician. Failure to follow these instructions will result in death or serious injury. www.ies-synergy.com... -
Page 33: Protecting The Environment
Products have been designed so that their components can be processed by conventional procedures: decon- tamination where this is recommended, reuse and/or dismantling in order to improve recycling performance, and crushing to separate out the rest of the materials. www.ies-synergy.com... - Page 34 User Manual DIM016199-EN Notes www.ies-synergy.com...
- Page 35 User Manual DIM016199-EN Notes www.ies-synergy.com...
- Page 36 Tel: +33 (0)4 99 13 62 80 Tel: +49(0)80244633980 Fax: +33 (0)4 99 13 62 81 IES-Synergy Inc. (USA) IES WANMA New Energy (China) 330 East Maple Rd Building No 4, Wellong Technology Park Unit U No. 88 Jiang Lin Rd...
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