Page 1 X12 EW - X12 EW WIND - X12 EN - X14 EW USE AND MAINTENANCE MANUAL - ENGLISH - ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villasuperiore , 82 - 42045 Luzzara (RE) ITALY - ℡ +39-0522-977365 -...
Page 2 Revision date Description of revision • Update due to new machine directive 2006/42/EC 2010-01 • Model names updated • Biodegradable oil instructions introduced 2010-11 • Temperatures and oil list updated Page 2 Use and Maintenance Manual - X Series...
Page 3: Table Of Contents
Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary information for a correct use of the purchased machine. Therefore, you are advised to follow the instructions carefully and to read the manual thoroughly.
Page 4 5.1.5.5 Red warning light, overload ..........................35 5.1.5.6 Red warning light, danger due to instability or drive control disable ..............35 Ground control panel ................................36 5.2.1 Hour meter / battery protection voltmeter (A) ......................36 5.2.2 Emergency stop button (B) ............................36 5.2.3 On-off key / control panel selection (C) ........................
Page 5 Annexes: Hydraulic and electric circuit diagrams Check register Declarations of conformity Use and Maintenance Manual - X Series Page 5...
Page 6: Introduction
Therefore the description of their components, as well as control and safety systems, may include parts not present on your machine since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l.
Page 7: Further Periodical Checks
1.1.2.2 Further periodical checks Yearly checks are compulsory. In Italy the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board (ASL/USL or ARPA) at least twenty days before the expiry of the year from the last check.
Page 8: Description Of The Machine
All types of machine use other than those for which it was designed must be approved in writing by the machine manufacturer following a specific request on the part of the user. Do not use the machine for purposes other than those for which it was designed, except after making a request and having obtained written permission in this sense from the manufacturer.
Page 9: Machine Life, Demolition And Decommissioning
1.7 Machine life, demolition and decommissioning The machine has been designed to last for 10 years in normal operating environments, if properly used and serviced. Within this period, the manufacturer must carry out a complete inspection/overhaul. If disposal of the machine is necessary, comply with current local regulations. In Italy, the demolition/decommissioning must be notified to the local ASL / USL or ARPA.
Page 10: Identification
1.8 Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.
Page 11: Location Of Main Components
1.9 Location of main components A. Platform control panel B. Bubble level (optional) for visual check of platform levelling C. Lifting cylinder D. Lowering control valve E. Ground control panel F. Electric control unit and inclinometer G. Tank H. Electric pump Manual device for emergency lowering J.
Page 12: Technical Features Of Standard Machines
2. TECHNICAL FEATURES OF STANDARD MACHINES THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 2.1 X8EN Model X8EN Maximum working height Maximum platform height Ground clearance (pot-hole guards lifted) Ground clearance (pot-hole guards lowered) Platform height for safety speed activation Internal steering radius External steering radius...
Page 13 1) from the ground with guard rails removed 2) from the ground with guard rails folded down (optional) Use and Maintenance Manual - X Series Page 13...
Page 14: X10Ew - X10Ew-Wind Model
2.2 X10EW - X10EW-WIND Model Dimensions: X10EW-WIND X10EW Maximum working height 10.2 10.2 Maximum platform height Ground clearance (pot-hole guards lifted) Ground clearance (pot-hole guards lowered) Platform height for safety speed activation Internal steering radius External steering radius 2.43 2.43 Maximum capacity (m) Max.
Page 15 1) from the ground with guard rails removed 2) from the ground with guard rails folded down (optional) Use and Maintenance Manual - X Series Page 15...
Page 16: X10En Model
2.3 X10EN Model Dimensions: X10EN Maximum working height 10.2 Maximum platform height Ground clearance (pot-hole guards lifted) Ground clearance (pot-hole guards lowered) Platform height for safety speed activation Internal steering radius External steering radius 2.28 Maximum capacity (m) Max. number of people on the platform (n) – indoors Tool and material weight (me) ** –...
Page 17 1) from the ground with guard rails removed 2) from the ground with guard rails folded down (optional) Use and Maintenance Manual - X Series Page 17...
Page 18: X12Ew - X12Ew-Wind Model
2.4 X12EW - X12EW-WIND Model Dimensions: X12EW-WIND X12EW Maximum working height 12.1 12.1 Maximum platform height 10.1 10.1 Ground clearance (pot-hole guards lifted) Ground clearance (pot-hole guards lowered) Platform height for safety speed activation Internal steering radius External steering radius 2.43 2.43 Maximum capacity (m)
Page 19 1) from the ground with guard rails removed 2) from the ground with guard rails folded down (optional) Use and Maintenance Manual - X Series Page 19...
Page 20: X12En Model
2.5 X12EN Model Dimensions: X12EN Maximum working height 12.1 Maximum platform height 10.1 Ground clearance (pot-hole guards lifted) Ground clearance (pot-hole guards lowered) Platform height for safety speed activation Internal steering radius External steering radius 2.28 Maximum capacity (m) Max. number of people on the platform (n) – indoors Tool and material weight (me) ** –...
Page 21 1) from the ground with guard rails removed 2) from the ground with guard rails folded down (optional) Use and Maintenance Manual - X Series Page 21...
Page 22: X14 Ew Model
2.6 X14 EW Model Dimensions: X14EW Maximum working height Maximum platform height Ground clearance (pot-hole guards lifted) Ground clearance (pot-hole guards lowered) Platform height for safety speed activation Internal steering radius External steering radius 2.43 Maximum capacity (m) Max. number of people on the platform (n) – indoors Tool and material weight (me) ** –...
Page 23 1) from the ground with guard rails removed 2) from the ground with guard rails folded down (optional) Use and Maintenance Manual - X Series Page 23...
Page 24: Vibrations And Noise
2.7 Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 70dB (A) for each model to which this Use and Maintenance manual refers.
Page 25: Safety Precautions
3. SAFETY PRECAUTIONS 3.1 Personal protective equipment (PPE) Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.
Page 26: Use Instructions
3.3 Use instructions 3.3.1 General  The electric and hydraulic circuits are provided with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS.  The machine must be used only in areas well lit up, checking that the ground is flat and firm. The machine may not be used if the lighting conditions are not sufficient.
Page 27: Operating Procedures
3.3.3 Operating procedures  The machine is equipped with an inclination control system disabling lifting in case of unstable positioning. Working operations can be resumed only after placing the machine in a steady position. Should the audible alarm and the red light on the platform control panel turn on, the machine is not correctly positioned (see paragraphs relevant to “Use instructions”...
Page 28: Wind Speed According To Beaufort Scale
3.3.4 Wind speed according to BEAUFORT SCALE You can use the table below for a simple assessment of the wind speed. We remember that the max. limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES. The machines for which the max.
Page 29: Pressure Of The Machine On Ground And Load-Bearing Capacity Of Ground
3.3.5 Pressure of the machine on ground and load-bearing capacity of ground Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or outriggers (p1 and p2).
Page 30: High-Voltage Lines
Refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES) to obtain the figure relating to the max pressure on the ground caused by the single wheel. Using the machine is forbidden if the max pressure on the ground per wheel is above the load-bearing capacity of the specific type of ground on which the machine is to be used.
Page 31: Installation And Preliminary Checks
4. INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in chapter “Handling and carrying”. Place the machine on a sturdy enough surface (see paragraph 3.3.5) and with a gradient below max.
Page 32: Use Instructions
5. USE INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the on/off procedures as well as all operations and their correct use.
Page 33: Drive And Steering
WARNING! Holding down the dead-man switch for over 10 seconds without carrying out any operation will disable the control panel. The green led (E) is OFF in this condition. To operate the machine again release the dead- man switch and press it again. Now, the green led (E) will light up steady and for the next 10 seconds all controls will be enabled.
Page 34: Drive With Operator On The Ground
5.1.2 Drive with operator on the ground If drive operations are to be carried out not from the preset control panel on the platform (e.g. transit through doors where the machine height is too high) you can proceed as follows: ...
Page 35: Manual Extension Of The Platform
5.1.4 Manual extension of the platform The extension of the mobile platform is carried out manually. To extend the mobile platform (Figure 5-2):  press lock pedal A  manually push the platform from the inclined part of the guard rails while holding down pedal A ...
Page 36: Ground Control Panel
H - Figure 5-1: Lit up steady with activation of audible alarm when the machine is not perfectly levelled. Lifting movement is no longer possible (nor drive if platform is lifted). To use the machine again lower the platform completely and position the machine on an even ground to ensure its stability.
Page 37: On-Off Key / Control Panel Selection (C)
If you press this button, the machine is completely switched off. By rotating it of 1/4 turn (clockwise) the machine can be turned ON by means of the ON-OFF key. 5.2.3 On-off key / control panel selection (C) The on-off key located on the ground control panel is used to: turn ON the machine by selecting one of the two control panels: ...
Page 38: Platform Access
5.3 Platform access The “access position” is the only one from which loading or unloading of persons and materials is allowed. The “access position” to the work platform is the completely lowered configuration. To access the platform (Figure 5-4):  get on ladder A hanging on to the rungs, the ladder stringers or the entry guard rail stringers ...
Page 39: Machine Stop
5.5 Machine stop 5.5.1 Normal stop During the normal stop of the machine, if you release the controls, the operation is stopped. Stop occurs within a time limit set in the factory, which guarantees smooth braking. 5.5.2 Emergency stop Should it be necessary, the operator may immediately stop all machine functions on both platform and ground control panel. On the platform control panel press the emergency stop button and the machine is turned off.
Page 40: Manual Emergency Lowering
5.6 Manual emergency lowering IT IS FORBIDDEN to use the manual emergency lowering control to lower the platform with overloads. 5-6: Manual emergency lowering with one knob 5-7: Manual emergency lowering with two knobs In case of fault in the electric or hydraulic system, to carry out the manual emergency lowering procedure pull out the knob indicated in the (Figure 5-6).
Page 41: Socket For Electric Tool Connection (Optional)
5.7 Socket for electric tool connection (optional) 5-8: Platform current socket 5-9: Electric line connection plug The work platform can be equipped with a socket (230V Ac) enabling the operator to connect the electric tools necessary to carry out his operations. To activate the electric line (see pictures above) introduce a cable into the plug connected to the 230V AC 50 Hz mains, with all protections according to the current standards in force.
Page 42: Handling And Carrying
6. HANDLING AND CARRYING 6.1 Handling To handle the machine in normal operating conditions follow the instructions given in chapter "USE INSTRUCTIONS" under paragraph "Drive and steering”. When platform is completely lowered (or within a given height according to specific needs and further to checks) the machine can be handled (i.e.
Page 43: Carrying
6.2 Carrying In order to carry the machine to the various working sites, follow the instructions given below. Considering the large dimensions of some models, before carrying, it is recommended to inquire about the overall dimension limits for road transport in force in your country. Before carrying the machine, turn it off and remove the keys from the control panels.
Page 44: Removable Guard Rails
6-1: Fastening holes 6-2: Forks chocks After placing the machine onto the carrying vehicle, fasten it by means of the same holes used for lifting. To avoid breaking the platform overload controller, thus causing the machine to stop, DO NOT fix the machine to the vehicle base by tying the platform (any model) or the last lifting arm.
Page 45: Fold-Down Guard Rails (Optional)
6.2.2 Fold-down guard rails (optional) The machine can be fitted with guard rails (optional) folding down to the inside of the platform. By folding down the guard rails the machine height can be reduced for:  carriage  passage through lowered areas (e.g. doors). To fold down the guard rails, referring to the pictures of the next page: 1.
Page 46 GUARD RAILS FOLDING-DOWN SEQUENCE Page 46 Use and Maintenance Manual - X Series...
Page 47: Emergency Towing Of The Machine
6.3 Emergency towing of the machine In the event of a fault, carry out the following operations to tow the machine: Hook the machine to the provided holes (the same used for  lifting – see previous pictures).  Screw knob B completely on the hydraulic block. ...
Page 48: Maintenance
7. MAINTENANCE  Always carry out maintenance operations when the machine is still, after having removed the key from the control panel, and with the platform in rest position.  The maintenance operations described below refer to a machine with ordinary working use. In Case of difficult conditions of use (extreme temperatures, corrosive environments, etc.) or following long machine inactivity, it will be necessary to contact the AIRO assistance service to change the intervention schedule.
Page 49: Safety Lock For Maintenance Operations
7.1 Safety lock for maintenance operations Before carrying out any maintenance or repairs to it, activate the lifting structure locking system. Watch the pictures aside to understand how the lifting locking structure works before carrying out any maintenance or repairs to it. ...
Page 50: Machine Cleaning
7.2 Machine cleaning To clean the machine use non-pressurized water jets after properly protecting the following parts: the control panels (both platform and ground)   all electric boxes and electric devices in general  the electric motors. Do not use pressurized water jets (e.g. high-pressure cleaners) to clean the machine. After washing the machine, always: Dry the machine.
Page 51: Various Adjustments
7.3.1 Various adjustments Check the conditions of the following components and, if necessary, tighten (Figure 7-4): A. Wheels nuts and wheels nuts blocking pins B. Traction motor fixing screws C. Steering cylinder fixing screws D. Platform and guard rails fixing screws E.
Page 52: Greasing
7.3.2 Greasing Grease all articulated joints equipped with greaser (or predisposition for greaser) at least every month. At least once a month, using a spatula or a brush, lubricate the sliding guides (Figure 7-5) of: A. the sliding blocks of the extension structure on the chassis B.
Page 53: Hydraulic Circuit Oil Level Check And Change
7.3.3 Hydraulic circuit oil level check and change At least once a month check the tank level through the special window (Figure 7-6) and make sure it always lies between the min. and max. values. If necessary top up until max. level is reached. The oil check should be carried out when platform is completely lowered.
Page 54: Biodegradable Hydraulic Oil (Optional)
7-6: Oil check window 7.3.3.1 Biodegradable hydraulic oil (Optional) At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives.
Page 55: Mix
CHECK AFTER 50 OPERATING HOURS 50 OPERATING HOURS CHECK AFTER 500 OPERATING HOURS 250 OPERATING HOURS CHECK AFTER 1000 OPERATING HOURS 500 OPERATING HOURS FOLLOWING CHECKS 1000 HOURS OR 1 OPERATION 500 HOURS OR 1 OPERATION YEAR YEAR The fluid state is therefore constantly monitored, thus allowing its use until its features decay. Normally, in the absence of contaminating agents, the oil is never completely changed, but only occasionally topped-up.
Page 56 Hydraulic filter replacement All models are equipped with suction filter inside the tank. It is advisable to replace it at least every two years. To replace the suction filter inside the tank (figure 7-7):  stop the machine by pressing the emergency stop button on the ground control panel disconnect the tubes from the tank ...
Page 57: Pressure Relief Valve Adjustment And Operation Check
7.3.4 Pressure relief valve adjustment and operation check The pressure relief valve controls the maximum pressure of the hydraulic circuit. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered. The pressure relief valve must be calibrated in the following cases: ...
Page 58: Lifting Circuit Pressure Relief Valve Operation Check
7.3.5 Lifting circuit pressure relief valve operation check The self-propelled aerial platforms, X series, have a pressure relief valve on the lifting circuit to avoid dangerous overpressure values. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered. The system needs calibration: in case of replacement of the hydraulic block ...
Page 59: Braking Valves Operation Check
7.3.6 Braking valves operation check These valves check the minimum operating pressure during drive (in both running directions) and affect the dynamic braking and the driving speed. Normally, these valves do not require any adjustment, since they are calibrated at the factory before the machine is delivered.
Page 60: Inclinometer Operation Check
7.3.7 Inclinometer operation check WARNING! Usually the inclinometer does need to be adjusted unless the electronic control unit is replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY.
Page 61: Platform Overload Controller Operation Check
7.3.8 Platform overload controller operation check The AIRO self-propelled aerial platforms, X series, are equipped with a sophisticated platform overload controller. Normally the overload controller does not require any adjustment, since it is calibrated in the factory before the machine is delivered. This device checks the load on the platform and: ...
Page 62: Overload Controller By-Pass
To calibrate the device:  turn off the machine open the box which contains electronic board C  with no load on the platform, introduce the jumper to connector G   turn on the machine turn on the machine press button D (the yellow and red light turn on) ...
Page 63: Safety Microswitches Operation Check
7.3.10 Safety microswitches operation check All microswitches are to be found on the chassis and platform and can be identified by means of labels. Microswitch functions: MPT1 and MPT2 ( figure 7-11):  control the position of the two pot-hole guards. With one or both microswitches open (guards lifted or not completely lowered) drive is disabled if platform is lifted at a height from the ground indicated in chapter “Technical...
Page 64: Dead-Man Switch Operation Check
7.3.11 Dead-man switch operation check To check the dead-man switch operation:  set drive mode with switch L (figure 5-1)  move the joystick control forward and backward in sequence, WITHOUT PRESSING THE DEAD-MAN SWITCH check that the machine does not perform any movement ...
Page 65: Battery
7.4 Battery The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.4.1 General warning instructions ...
Page 66: Battery Recharge
7.4.3 Battery recharge WARNING! EXPLOSIVE gas is originated during battery charging process. Therefore, charging must take place in airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers. Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features: Power voltage 230V ±...
Page 67: Battery Charger: Fault Report
WARNING DESCRIPTION Red led flashing for a few seconds Battery charger self-diagnostic phase Red led on Indicates the first and second charging phase Yellow led on Indicates the equalization of the charging phase Green led on Indicates that charging is over; buffer charge active With the battery charger ON, the machine is automatically off.
Page 68: Marks And Certifications
8. MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subject to the CE type test according to the Directive 2006/42/EC. The certification was issued by: I.C.E.P.I Srl Via P. Belizzi, 29/31/33 29100 Piacenza - ITALY Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual.
Page 69: Plates And Stickers
9. PLATES AND STICKERS STANDARD STICKERS CODES CODE DESCRIPTION QUANTITY 001.10.001 AIRO warnings plate 001.10.024 AIRO serial number plate 001.10.031 Towing hook sticker 001.10.057 General warnings sticker 001.10.060 Lifting point sticker 001.10.088 Document holder sticker 001.10.180 First check sticker 001.10.243 “Max.
Page 70 Page 70 Use and Maintenance Manual - X Series...
Page 71: Check Register
10. CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 2006/42/EC. This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
Page 72 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY SIGNATURE + DATE REMARKS STAMP Page 72 Use and Maintenance Manual - X Series...
Page 73 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guard rails; state of the lifting structure; of any VISUAL CHECK access ladders; rust; state of the tyres; oil leaks; locking pins on the structure.
Page 74 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS ADJUSTMENTS See chapter 7.3.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.3.2...
Page 75 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.3.3 HYDRAULIC TANK OIL LEVEL Monthly operation. It is not necessary to indicate its execution every CHECK month, but at least every year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
Page 76 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF See chapter 7.3.5 PRESSURE RELIEF VALVE DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 77 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL REPLACEMENT IN HYDRAULIC TANK (EVERY TWO See chapter 7.3.3 YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAULIC FILTER REPLACING See chapter 7.3.4.
Page 78 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED INCLINOMETER OPERATION See chapter 7.3.8 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 79 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED BRAKING SYSTEM EFFICIENCY See chapter 7.3.7 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 80 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See Chapter 9. Check the legibility of the aluminium plate on the platform where the main instructions are summarised; that the capacity stickers STICKERS AND PLATES CHECK are on the platform and that they are legible;...
Page 81 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED DEAD-MAN SYSTEM CHECK See chapter 7.3.12 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 82 COMPANY DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO – Tigieffe S.r.l. SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register.
Page 83 SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP...
Page 84 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Page 84 Use and Maintenance Manual - X Series...
Page 85 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual - X Series Page 85...
Page 86 SCHEMA IDRAULICO MACCHINE STANDARD 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 FRENO DI STAZIONAMENTO VALVOLA SBLOCCO FRENI PER TRAINO DI EMERGENZA CB1 / CB2 VALVOLE DI FRENATURA CIL1 CILINDRO STERZO CIL2 CILINDRO SOLLEVAMENTO ATTACCO RAPIDO MANOMETRO 1/4’’ BSP DIVISORE DI FLUSSO MOTORE ELETTRICO EV10A...
Page 87 HYDRAULIC SYSTEM DIAGRAM STANDARD MACHINES 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 HYDRAULIC BRAKE BRAKE RELEASE HAND-OPERATED VALVE CB1 / CB2 BRAKING VALVES CIL1 STEER CYLINDER CIL2 LIFT CYLINDER QUICK DISCONNECT NIPPLE 1/4’’ BSP FOR PRESSURE GAUGE FLOW DIVIDER ELECTRIC MOTOR EV10A...
Page 88 SCHEMA HYDRAULIQUE DE BASE POUR MACHINES STANDARD 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 FREIN DE STATIONNEMENT VANNE DEBLOCAGE FREINS POUR TRACTION D’URGENCE CB1 / CB2 VANNES DE FREINAGE CIL1 VERIN DIRECTION CIL2 VERIN SOULEVEMENT ATTELAGE RAPIDE MANOMETRE 1/4’’ BSP DIVISEUR DE FLUX MOTEUR ELECTRIQUE EV10A...
Page 89 PLAN HYDRAULIKANLAGE STANDARDMASCHINEN 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 STANDBREMSE BREMSENLÖSUNGSVENTIL FÜR NOTSCHLEPPEN CB1 / CB2 BREMSVENTILE CIL1 LENKZYLINDER CIL2 HUBZYLINDER SCHNELLKUPPLUNG DRUCKMESSER 1/4’’ BSP FLUSSTEILER ELEKTROMOTOR EV10A REIHEN-PARALLELES ELEKTROVENTIL FAHREN EV10B ELEKTROVENTIL UMGEHUNG FLUSSTEILER ELEKTROVENTIL VORWÄRTSFAHREN ELEKTROVENTIL RÜCKWÄRTSFAHREN ELEKTROVENTIL ANHEBUNG...
Page 90 ESQUEMA IDRÁULICO MÁQUINAS STANDARD 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 FRENO DE ESTACIONAMIENTO VÁLVULA DESBLOQUEO FRENOS PARA REMOLQUE DE EMERGENCIA CB1 / CB2 VÁLVULAS DE FRENADO CIL1 CILINDRO DIRECCIÓN CIL2 CILINDRO ELEVACIÓN ACOPLAMIENTO RÁPIDO MANÓMETRO 1/4’’ BSP DIVISOR DE FLUJO MOTOR ELÉCTRICO EV10A...
Page 91 HYDRAULISCH SCHEMA STANDAARD MACHINES 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 PARKEERREM REMONTGRENDELKLEP VOOR SLEPEN IN GEVAL VAN NOOD CB1 / CB2 REMKLEPPEN CIL1 STUURCILINDER CIL2 HEFCILINDER SNELKOPPELING 1/4” BSP VOOR MANOMETER STROMINGSVERDELER ELEKTROMOTOR EV10A ELEKTROMAGNETISCHE KLEP SERIE-PARALLEL RIJDEN EV10B ELEKTRISCHE OMLOOPKLEP STROMINGSVERDELER ELEKTROMAGNETISCHE KLEP VOORUIT RIJDEN...
Page 92 ГИДРАВЛИЧЕСКАЯ СХЕМА СТАНДАРТНЫХ МАШИН 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 СТОЯНОЧНЫЙ ТОРМОЗ КЛАПАН РАЗБЛОКИРОВКИ ДЛЯ АВАРИЙНОЙ БУКСИРОВКИ CB1 / CB2 ТОРМОЗНОЙ КЛАПАН CIL1 ЦИЛИНДР ПОВОРОТА CIL2 ЦИЛИНДР ПОДЪЕМА БЫСТРОРАЗЪЕМНОЕ КРЕПЛЕНИЕ МАНОМЕТРА 1/4’’ BSP ДЕЛИТЕЛЬ ПОТОКА ЭЛЕКТРОДВИГАТЕЛЬ...
Page 93 SCHEMAT HYDRAULICZNY MASZYNY STANDARDOWEJ 045.07.001 X8EN – X10EN – X10EW – X10EW-WIND BR1 / BR2 HAMULEC POSTOJOWY ZAWÓR ZWALNIANIA HAMULCÓW DLA HOLOWANIA AWARYJNEGO CB1 / CB2 ZAWORY HAMOWANIA CIL1 CYLINDER SKRĘTU CIL2 CYLINDER PODNOSZENIA SZYBKOZŁĄCZKA MANOMETRU 1/4’’ BSP PODZIAŁ PRZEPŁYWU SILNIK ELEKTRYCZNY EV10A ELEKTROZAWÓR SZEREGOWY-RÓWNOLEGŁY TRAKCJI...
Page 94 045.07.001 Uso e manutenzione – Serie X Pag. 94...
Page 95 SCHEMA IDRAULICO MACCHINE STANDARD 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 FRENO DI STAZIONAMENTO VALVOLA SBLOCCO FRENI PER TRAINO DI EMERGENZA CB1 / CB2 VALVOLE DI FRENATURA CIL1 CILINDRO STERZO CIL2 / CIL3 CILINDRO SOLLEVAMENTO ATTACCO RAPIDO MANOMETRO 1/4’’ BSP DIVISORE DI FLUSSO MOTORE ELETTRICO EV10A...
Page 96 HYDRAULIC SYSTEM DIAGRAM STANDARD MACHINES 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 HYDRAULIC BRAKE BRAKE RELEASE HAND-OPERATED VALVE CB1 / CB2 BRAKING VALVES CIL1 STEER CYLINDER CIL2 / CIL3 LIFT CYLINDER QUICK DISCONNECT NIPPLE 1/4’’ BSP FOR PRESSURE GAUGE FLOW DIVIDER ELECTRIC MOTOR EV10A...
Page 97 SCHEMA HYDRAULIQUE DE BASE POUR MACHINES STANDARD 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 FREIN DE STATIONNEMENT VANNE DEBLOCAGE FREINS POUR TRACTION D’URGENCE CB1 / CB2 VANNES DE FREINAGE CIL1 VERIN DIRECTION CIL2 / CIL3 VERIN SOULEVEMENT ATTELAGE RAPIDE MANOMETRE 1/4’’...
Page 98 PLAN HYDRAULIKANLAGE STANDARDMASCHINEN 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 STANDBREMSE BREMSENLÖSUNGSVENTIL FÜR NOTSCHLEPPEN CB1 / CB2 BREMSVENTILE CIL1 LENKZYLINDER CIL2 / CIL3 HUBZYLINDER SCHNELLKUPPLUNG DRUCKMESSER 1/4’’ BSP FLUSSTEILER ELEKTROMOTOR EV10A REIHEN-PARALLELES ELEKTROVENTIL FAHREN EV10B ELEKTROVENTIL UMGEHUNG FLUSSTEILER ELEKTROVENTIL VORWÄRTSFAHREN ELEKTROVENTIL RÜCKWÄRTSFAHREN ELEKTROVENTIL ANHEBUNG...
Page 99 ESQUEMA IDRÁULICO MÁQUINAS STANDARD 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 FRENO DE ESTACIONAMIENTO VÁLVULA DESBLOQUEO FRENOS PARA REMOLQUE DE EMERGENCIA CB1 / CB2 VÁLVULAS DE FRENADO CIL1 CILINDRO DIRECCIÓN CIL2 / CIL3 CILINDRO ELEVACIÓN ACOPLAMIENTO RÁPIDO MANÓMETRO 1/4’’ BSP DIVISOR DE FLUJO MOTOR ELÉCTRICO EV10A...
Page 100 HYDRAULISCH SCHEMA STANDAARD MACHINES 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 PARKEERREM REMONTGRENDELKLEP VOOR SLEPEN IN GEVAL VAN NOOD CB1 / CB2 REMKLEPPEN CIL1 STUURCILINDER CIL2 / CIL3 HEFCILINDER SNELKOPPELING 1/4” BSP VOOR MANOMETER STROMINGSVERDELER ELEKTROMOTOR EV10A ELEKTROMAGNETISCHE KLEP SERIE-PARALLEL RIJDEN EV10B...
Page 101 ГИДРАВЛИЧЕСКАЯ СХЕМА СТАНДАРТНЫХ МАШИН 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 СТОЯНОЧНЫЙ ТОРМОЗ КЛАПАН РАЗБЛОКИРОВКИ ДЛЯ АВАРИЙНОЙ БУКСИРОВКИ CB1 / CB2 ТОРМОЗНОЙ КЛАПАН CIL1 ЦИЛИНДР ПОВОРОТА CIL2 / CIL3 ЦИЛИНДР ПОДЪЕМА БЫСТРОРАЗЪЕМНОЕ КРЕПЛЕНИЕ МАНОМЕТРА 1/4’’ BSP ДЕЛИТЕЛЬ...
Page 102 SCHEMAT HYDRAULICZNY MASZYNY STANDARDOWEJ 049.07.001 X12EN – X12EW – X12EW-WIND – X14EW BR1 / BR2 HAMULEC POSTOJOWY ZAWÓR ZWALNIANIA HAMULCÓW DLA HOLOWANIA AWARYJNEGO CB1 / CB2 ZAWORY HAMOWANIA CIL1 CYLINDER KIEROWNICY CIL2 / CIL3 CYLINDER PODNOSZENIA SZYBKOZŁĄCZKA MANOMETRU 1/4’’ BSP PODZIAŁ...
Page 103 049.07.001 Uso e manutenzione – Serie X Pag. 103...
Page 104 SCHEMA ELETTRICO MACCHINE STANDARD 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW CONNETTORE P1 P5-11 Comando elettrovalvola EV4 – Salita P1-1 5V - Positivo potenziometro joystick P5-12 Comando elettrovalvola EV11 – By pass P1-2 Segnale potenziometro joystick P1-3...
Page 105 ELECTRIC DIAGRAM STANDARD MACHINES 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW P1 CONNECTOR P5-11 EV4 solenoid valve control – Lifting P1-1 5V - Positive joystick potentiometer P5-12 EV11 solenoid valve control – By pass P1-2 Joystick potentiometer signal P1-3...
Page 106 SCHEMA ELECTRIQUE POUR MACHINES STANDARD 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW CONNECTEUR P1 P5-11 Commande électrovanne EV4 – Montée P1-1 5V - Positif potentiomètre manette P5-12 Commande électrovanne EV11 – By-pass P1-2 Signal potentiomètre manette P1-3...
Page 107 SCHALTPLAN STANDARDMASCHINEN 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW VERBINDER P1 P5-11 Steuerung Elektroventil EV4 – Abhebung P1-1 5V - Positiv Potentiometer Joystick P5-12 Steuerung Elektroventil EV11 – Umgehung P1-2 Signal Potentiometer Joystick P1-3...
Page 108 ESQUEMA ELÉCTRICO MÁQUINAS STANDARD 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW CONECTOR P1 Mando electroválvula EV4 – Subida P1-1 5V - Positivo potenciómetro joystick P5-12 Mando electroválvula EV11 – By pass P1-2 Señal potenciómetro joystick P1-3...
Page 109 ELEKTRISCH SCHEMA STANDAARD MACHINES 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW CONNECTOR P1 P5-11 Bediening elektromagnetische klep EV4 - Heffen P1-1 5V - Plus potentiometer joystick P5-12 Bediening elektromagnetische klep EV11 - Overbrugging P1-2 Signaal potentiometer joystick...
Page 110 ЭЛЕКТРИЧЕСКАЯ СХЕМА СТАНДАРТНЫХ МАШИН 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW СОЕДИНИТЕЛЬ P1 P5-9 Управление электроклапаном EV10A / EV10B – Быстрая скорость P1-1 5В – Позитивный потенциометр джойстик P5-10 Звуковой...
Page 111 SCHEMAT ELEKTRYCZNY MASZYNY STANDARDOWEJ 045.08.011 – 045.08.012 X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW ŁĄCZNIK P1 P5-11 El. sterujący elektrozaw. EV4 – Podnoszenie P1-1 5V - Dodatni potencjometru joysticka P5-12 El.sterujący elektrozaw. EV11 – Obejście P1-2 Sygnał...
Page 112 045.08.011 – 045.08.012 Uso e manutenzione – Serie X Pag. 112...
Page 113 Uso e manutenzione – Serie X Pag. 113...
Page 114 Uso e manutenzione – Serie X Pag. 114...
Page 115 Uso e manutenzione – Serie X Pag. 115...
Page 116 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 117 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 118 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 119 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 120 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 121 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 122 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 123 Declaración Original Оригинальнaя декларация Noi - We - Nous - Wir – Nosotros- мы Tigieffe s.r.l. - Via Villa Superiore N.° 82 - Luzzara (Reggio Emilia) - ITALIA Dichiariamo sotto la Declare under our Declarons sous notre Erklaren hiermit unter Declaramos bajo Под...
Page 124 AIRO è una divisione TIGIEFFE SRL Via Villasuperiore , 82 -42045 Luzzara (RE) ITALIA- ' +39-0522-977365 - 7 +39-0522-977015 WEB: www.airo.com Uso e manutenzione – Serie X Pag. 124...

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TIGIEFFE Airo X Series Use And Maintenance Manual

1 Introduction

2 Technical Features of Standard Machines

3 Safety Precautions

4 Installation and Preliminary Checks

5 Use Instructions

6 Handling and Carrying

7 Maintenance

8 Marks and Certifications

9 Plates and Stickers

10 Check Register

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