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BOXER BM 230 User Manual

Forestry mulcher
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FORESTRY MULCHER
BM 230
USER MANUAL
P. de Heus en Zonen Greup B.V.
Stougjesdijk 153
3271 KB Mijnsheerenland
The Netherlands
Tel: +31 (0) 18 66 12 333
E-mail: info@boxeragri.nl

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Summary of Contents for BOXER BM 230

  • Page 1 FORESTRY MULCHER BM 230 USER MANUAL P. de Heus en Zonen Greup B.V. Stougjesdijk 153 3271 KB Mijnsheerenland The Netherlands Tel: +31 (0) 18 66 12 333 E-mail: info@boxeragri.nl...
  • Page 2 WARNING READ MANUAL BEFORE OPERATING DO NOT OPERATE OR PERFORM MAINTENANCE ON YOUR FORESTRY MULCHER WITHOUT READING AND UNDERSTANDING THIS ENTIRE MANUAL FIRST. IF THIS MANUAL IS LOST OR IF YOU HAVE ANY QUESTIONS, CONTACT US OR YOUR DEALER BEFORE YOU PROCEED.

  • Page 3: Safety First

    SAFETY General The Forestry Mulcher is designed to process heavy organic material such as branches, stumps, heavy timber and brush. Safety first With any piece of equipment, new or used, the most important part of its operation is SAFETY! We encourage you and your employees to familiarize yourselves with your new equipment and to STRESS SAFE OPERATION! Prior To operation Read the owner’s manual in its entirety and follow all safety procedures.
  • Page 4 Forestry Mulcher – Description and Applications Forestry Orchard Removal Land Clearing Transfer Stations Stump Grinding ROW Maintenance Yard Waste Process Forest Fire Prevention Brush and Slash Piles The versatile Forestry Mulcher was designed for shredding woody materials. The Forestry Mulcher excels at processing yard waste, land preparation and slash reduction.
  • Page 5 The hazard zone DANGER FLYING DEBRIS OR OBJECTS AND FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH Improper operation and failure to follow safety precautions can cause serious injury or death. All personnel must be clear of the hazard zone while the Mulcher is in operation. The Hazard Zone is illustrated in Figure 1.1 on the following page.
  • Page 6 IGURE Carrier 300 ft (90 m) 300 ft (90 m) 300 ft (90 m) 300 ft (90 m) Mulcher 300 ft (90 m) Tractor 300 ft (90 m) - 6 -...

  • Page 7: Operator Protection

    Operator Protection DANGER FLYING DEBRIS OR OBJECTS AND FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH Install minimum of 1/2” thick (1.25cm) Lexan™ Polycarbonate cab windows.  Install approved FOPS Falling Object Protection.  Replace damaged or missing Polycarbonate windows or falling object protection ...
  • Page 8 MULCHER OPERATION DANGER The following instructions will help to assure that your Forestry Mulcher is operated safely and effectively. Read this section carefully and use extreme caution at all times. FLYING DEBRIS OR OBJECTS AND FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH Exercise extreme caution to assure that all personnel are outside of the HAZARD ZONE as described in ‘The hazard zone’.

  • Page 9: Hazard Zone

    Pullworking DANGER HAZARD ZONE FLYING DEBRIS OR OBJECTS AND FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH Exercise extreme caution to assure that all personnel are outside of the HAZARD ZONE as described in ‘The hazard zone’. Now the head is positioned properly for shredding the work you have taken down. A major factor in successful operation is learning how soon to start going back the way you came.

  • Page 10: Finishing The Work

    Finishing the Work Now that the Material has been taken down, shredded and stumps have been removed you can do the finishing grind. All final grinding should be done in the backward direction. Raise the head clear of the materials and ...

  • Page 11: Preventative Maintenance

    PREVENTATIVE MAINTENANCE Proper preventive maintenance will help ensure that the Mulcher will perform to its full capabilities and eliminate unnecessary breakdowns due to neglect. ’ HE MANUFACTURER S WARRANTY IS CONDITIONAL UPON FOLLOWING ALL MAINTENANCE RECOMMENDATIONS Dismantle the machine only on flat and firm ground. ...
  • Page 12 Loosen the fixing screws until the bearing housing can be moved with the adjusting bolt.  1. Ideal tension is the lowest tension at which the belt will not slip under peak load conditions. Refer to Figure 6.1 for belt deflection at the center of the span between pulleys. 2.

  • Page 13: Lubrication Points

    Lubrication Points NOTICE LUBRICATION TYPE The manufacturer’s warranty is conditional upon using a quality #2 lithium based grease. WARNING Shut-off the engine. Put carrier in depressurized state.  Wait until all machine components have completely stopped before touching them.  Use lockout/tagout procedure (29CFR 1910.147) during any inspection or maintenance.
  • Page 14 OVER LUBRICATING DRIVE BEARING CAUTION Over-lubricating sealed drive bearings will cause premature seal failure resulting in bearing failure, premature shaft wear and/or hydraulic motor shaft failure. Tighten All Bolts! The mulcher is assembled with superior grade fasteners with locking nuts where applicable and torqued to their proper range.

  • Page 15: Rotor Maintenance

    Rotor maintenance CAUTION Visual Inspection Safely Position the machine as instructed in Section 6.1 so that the rotor turns freely.  Check the tools daily for:  Lateral clearance Bolt tightness (See model specific parts manual for torque value. Condition of carbide tips After 20 to 40 hours of operation all tools must be checked for proper torque.
  • Page 16 PARTS LIST Forest machine (picture A) ........................17 Forest machine (picture 1) ........................18 Forest machine (picture 2) ........................19 Forest machine (picture 3) ........................20 Forest machine (picture 4) ........................21 Forest machine (picture 5) ........................22 Forest machine (picture 6) ........................23 Forest machine (picture 7) ........................
  • Page 17 Forest machine (picture A) Forest machine (picture A) Item Part no. Name Remark 1JL226-0000-0000-3 Parts -3 Corresponding (picture 3) 1JL226-0000-0000-2 Parts -2 Corresponding (picture 2) 1JL226-0000-0000-5 Parts -5 Corresponding (picture 5) 1JL226-0000-0000-4 Parts -4 Corresponding (picture 4) 1JL226-0000-0000-11 Parts -11 Corresponding (picture 11) 1JL226-0000-0000-6 Parts -6...
  • Page 18 Forest machine (picture 1) Forest machine (picture 1) Item Article no. Parts no. Name Remark 710730003 1JL226-0000-0001 hook 810730066 1JL226-0300-0000 Suspension frame 805760001 1G-180-00-019 Upper suspension pin 501011111 GB5783-M10X20 Full thread bolt 506030036 GB93-10 Spring washer 501010808 GB5782-M20X110 Half thread bolt 501010810 GB5782-M20X130 Half thread bolt...
  • Page 19 Forest machine (picture 2) Forest machine (picture 2) Item Article no. Parts no. Name Remark 804750219 1LTF-550-G11004 Lock pinΦ8 710730160 1JL226-0000-0022 Fixing pin 1 503010764 DIN985-M14 Hexagon lock nut 506010058 GB97.1-14 Plain washer 501011142 GB5783-M14X40 Full thread bolt 810730061 1JL226-0200-0000 Back shield frame 501011160 GB5783-M16X50...
  • Page 20 Forest machine (picture 3) Forest machine (picture 3) Item Article no. Parts no. Name Remark 810730115 1JL226-1400-0000 Oil pipe 703820055 QUICK-COUPLING-G1/2-G Quick pin end G1/2 810730114 1JL226-1300-0000 Oil pipe 700250036 1CB-18-06WD Adapter M18X1.5-G3/8 810730113 1JL226-1200-0000 Cylinder 501010806 GB5782-M20X90 Half thread bolt 503010767 DIN985-M20 Hexagon lock nut...
  • Page 21 Forest machine (picture 4) Forest machine (picture 4) Item Article no. Parts no. Name Remark 810730074 1JL226-0400-0000 Transmission assembly 506010058 GB97.1-14 Plain washer 506030038 GB93-14 Spring washer 501010768 GB5782-M14X60 Half thread bolt - 21 -...
  • Page 22 Forest machine (picture 5) Forest machine (picture 5) Item Article no. Parts no. Name Remark 501010768 GB5782-M14X60 Half thread bolt 503010764 DIN985-M14 Hexagon lock nut 810730096 1JL226-0800-0000 Rear cover 1 506010058 GB97.1-14 Plain washer 505011471 GB70.1-M14X110 Screw - 22 -...
  • Page 23 Forest machine (picture 6) Forest machine (picture 6) Item Article no. Parts no. Name Remark 501011141 GB5783-M14X35 Full thread bolt 810730086 1JL226-0500-0000 Sliding rail 1 710730010 1JL226-0000-0008 Sliding rail pad 1 503010764 DIN985-M14 Hexagon lock nut - 23 -...
  • Page 24 Forest machine (picture 7) Forest machine (picture 7) Item Article no. Parts no. Name Remark 800920101 EF100.00.111A D square pin 810730091 1JL226-0700-0000 Brace assembly - 24 -...
  • Page 25 Forest machine (picture 8) Forest machine (picture 8) Item Article no. Parts no. Name Remark 710730011 1JL226-0000-0009 Chain pole 1 508050100 GB91-5X40 Cotter pin 810730090 1JL226-0600-0000 chain 710730004 1JL226-0000-0002 Spacer bush 1 - 25 -...
  • Page 26 Forest machine (picture 9) Forest machine (picture 9) Item Article no. Parts no. Name Remark 710730028 1JL226-0000-0020 Tensioning bolt 1 710730007 1JL226-0000-0005 Tensioning washer 710730026 1JL226-0000-0018 Bearing COB 02 2520 810730131 1JL226-1700-0000 Assemble part 710730012 1JL226-0000-0010 Small belt pulley 515010011 REACH15-45X80 Cover 501011099...
  • Page 27 Forest machine (picture 10) Forest machine (picture 10) Item Article no. Parts no. Name Remark 510020707 GB13871-FB-60X75X8 FB oil seal 501011142 GB5783-M14X40 Full thread bolt 710730017 1JL226-0000-0013 Bearing seat1 506010058 GB97.1-14 Plain washer 503010764 DIN985-M14 Hexagon lock nut 710730027 1JL226-0000-0019 Sealing felt collar1 511011101 GB288-22312-C...
  • Page 28 Forest machine (picture 11) Forest machine (picture 11) Item Article no. Parts no. Name Remark 810730029 1JL226-0100-0000 Hood 509010009 GB1152-M10X1 Oil cup 810730139 1JL226-1800-0000 Butter way part 706790181 EFAG140.014A-1 Suspension below pin - 28 -...
  • Page 29 Forest machine (picture 12) Forest machine (picture 12) Item Article no. Parts no. Name Remark 810730141 1JL226-1900-0000 Fence 1 501010784 GB5782-M16X100 Half thread bolt 503010765 DIN985-M16 Hexagon lock nut 810730147 1JL226-2000-0000 Fence 2 501010808 GB5782-M20X110 Half thread bolt 804750219 1LTF-550-G11004 Lock pin assembly Φ8 710730160 1JL226-0000-0022...
  • Page 30 Transmission assembly (picture 13) Transmission assembly (picture 13) Item Article no. Parts no. Name Remark 810730076 1JL226-0401-0000 Gear box 506060572 JB4341-42 (2mm) Check ring 702620017 AGM200.130 Paper washer 710730164 1JL226-0400-0002 Adapter cover 810730082 1JL226-0402-0000 Shaft tube 505011444 GB70.1-M12X30 Screw 511021553 GB276-6309-2RS Deep groove ball bearing 506060199...
  • Page 31 Gear box (picture 14) Gear box (picture 14) Item Article no. Parts no. Name Remark 510020708 CFW-45X90X10 FB oil seal 516010003 ZBT32001.3-ZG3/8-19" Tapered plug 709100010 AG20.02.C03 311 shell cap 710730078 1JL226-0401-0002 Sealing paper washer 1 511016491 GB297-30309 Bearing 710730080 1JL226-0401-0006 Check ring 2 710730001 1JL226-0401-0004...
  • Page 32 Gear box (picture 14) Item Article no. Parts no. Name Remark 506060519 JB4342-45(2.5mm) Check ring 510020673 CFW-45X80X10 FB oil seal 506030036 GB93-10 Spring washer 501011112 GB5783-M10X25 Full thread bolt - 32 -...
  • Page 33 Brace part (picture 15) Brace part (picture 15) Item Article no. Parts no. Name Remark 710730092 1JL226-0700-0001 Brace ring 1 810730093 1JL226-0701-0000 Brace - 33 -...
  • Page 34 Blade shaft (picture 16) Blade shaft (picture 16) Item Article no. Parts no. Name Remark 810730121 1JL226-1601-0000 Blade shaft 503010317 GB6184-M24 Lock nut 710730120 1JL226-1600-0001 Blade 501010834 GB5782-M24X130 Half thread bolt - 34 -...
  • Page 35 Tensioning wheel assembly (picture 17) Tensioning wheel assembly (picture 17) Item Article no. Parts no. Name Remark 810730135 1JL226-1701-0000 Assemble frame 1 511021988 GB276-6205-RS Deep groove ball bearing 710730132 1JL226-1700-0001 Tensioning belt pulley 506060310 GB894.1-25 Check ring - 35 -...
  • Page 36 Butter way parts (picture 18) Butter way parts (picture 18) Item Article no. Parts no. Name Remark 509010020 GB1153-M10X1X45° Oil cup 710730140 1JL226-1800-0001 Adapter 1 705091582 4TJ141-4400-03 Adapter - 36 -...