1. Manuals
  2. Brands
  3. Simar Manuals
  4. Compact Loader
  5. FX 2004
  6. Operation instruction manual

Simar FX 2004 Operation Instruction Manual

Hopper loader
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operation Instruction
Hopper loader
Item no:
5080120_GB
Edition :
File : J:\Wamser\FX2504_GB
6/14
2/11
Am Fuchsloch 7
Page 1 / 26
FX 2004
FX 2504
SIMAR GmbH
D-71665 Vaihingen/Enz
07042/903 0
Fax: 07042/903 39

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FX 2004 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Simar FX 2004

  • Page 1 Operation Instruction FX 2004 Hopper loader FX 2504 Item no: 5080120_GB SIMAR GmbH 6/14 Edition : 2/11 Am Fuchsloch 7 D-71665 Vaihingen/Enz File : J:\Wamser\FX2504_GB 07042/903 0 Fax: 07042/903 39 Page 1 / 26...

  • Page 2: Table Of Contents

    Mixing valve......................15 Clean out valve......................17 Connecting terminal control unit FX ..........18 Dimension sheet ................19 10.1 Dimension sheet FX 2004 ..................19 10.2 Dimension sheet FX 2504 ..................20 Spare parts ..................21 11.1 Spare parts FX 2004 ....................21 11.2 Spare parts FX 2504 ....................23 Operating the Controller..............

  • Page 3: Safety

    Pneumatic feeding of plastic granules or other dry bulk materials. The machine is only intended for use of this type. If the machine is used outside its field of application, SIMAR GmbH is not liable for damage or faults arising during operation.

  • Page 4: Safety Information

    1.3 Safety Information Knowledge of basic safety information and safety in the workplace instructions is a precondition for safe handling and problem-free operation of the machine. This Operating Manual includes all the important information needed to operate the machine safely. The in-house safety in the workplace regulations must be followed.

  • Page 5: Protective Measures

    Danger ! The machine is only safe if all safety devices are properly installed and in operation. Do not operate the Drier without safety devices, or with faulty devices, or with safety devices that have been bridged. Safety devices may only be removed once the main switch is disabled. Refit all safety devices once repair work is completed and test them for proper functioning.

  • Page 6: Residual Hazards

    1.5 Residual Hazards During operation of the systems, further hazards may arise that can be prevented through safety-conscious working procedures. Danger ! Touching live parts is potentially fatal. Observe the warning notices fitted. Do not remove any covers on the control cabinet. Work on the electrical fittings may only be carried out by authorised electrical specialists.

  • Page 7: Transport

    Transport Danger ! Touching live parts is potentially fatal. Even when making small changes in position, isolate the machine from any external power source. Before recommissioning the machine, it must be properly reconnected to the mains. Warning ! Risk of the pallet falling during transport. Ensure equal loading of the pallet and that suitable means of transport is used.

  • Page 8: Commissioning

    Commissioning After unpacking check the separator for transportation damage. Prepare the cover of the machine hopper: Mount opening Ø202mm respectively Ø242mm and drill 4 holes for screws M6 according to dimension sheet (sheet 19 and 20). Alternately assembling with clamping ring. Check the inside of the separator for residues of packing.

  • Page 9: Feeding Hose

    3.1 Feeding hose Copper strand Sheating of copper Hose clamp Metal tube Plastic spiral hose Pull out copper strand for earthing approx. 20-30mm from the sheathing and fold it back inside the plastic spiral hose. When hoses with earthing spiral are used, make sure that there is a metallic contact to the socket.

  • Page 10: Connection Fx- Controller To Eko - Blow Unit

    3.3 Connection FX- controller to EKO - blow unit Page 10 / 26...

  • Page 11: Technical Data

    Weight 0,160 kg 0,160 kg 0,190 kg 0,190 kg Valve filter backwash Blower unit EKO FX 2004 FX 2004/ 2504 Designation 2/2 WGV Designation 2/2 WSV Connection 1/2“ Power 1,0kW Control voltage 24 V Operating voltage...

  • Page 12: Trouble Shooting

    Trouble shooting Repair work is to be carried out only with mains plug and compressed air disconnected from supply ! Trouble Possible Cause Possible trouble shooting Discharge flap does not close. Clean and adjust discharge flap. No conveying Set conveying time is too long. Separator full although vacuum Set shorter conveying time.

  • Page 13: Maintenance

    Maintenance 6.1 Safety Information for Maintenance and Repairs Regular maintenance and service is a precondition for reliable use of the machine. Warning ! Only carry out maintenance and repair work on the machine when the machine is switched off at the main switch. Repair work is to be carried out by skilled personal only! Warning ! Risk of injury due to improper handling of compressed air.

  • Page 14: Electronic Control Unit

    6.3 Electronic control unit The control unit needs no service. Adjustments see chapter „FX-controller“. Please do not intervene in the control unit since otherwise the warranty claim will extinguish. Dismantling and Disposal When replacing machine components and disposing of them, statutory regulations must be followed.

  • Page 15: Accessories

    Accessories 8.1 Mixing valve Design and function In conjunction with hopper loaders, the mixing valve MZX provides for automatic metered addition of a second material, e.g. regrind material. The desired additional quantity can be pre-selected digitally in percentages at the control unit. (Refer also to operating instructions of control unit ).
  • Page 16 Construction Assembly Normally the mixing valve is delivered assembled ready for operation, together with hopper loader. If added to existing hopper loader please observe separate mounting instructions. Connection of the conveyor piping Make sure that both pipes are of approximately the same length. The number of pipe bends shall also be the same.

  • Page 17: Clean Out Valve

    8.2 Clean out valve The clean out valve is used to evacuate the conveying line after each conveying cycle. It is necessary used in case where vertical conveying line of more than 5 m difference in height are required. It is also used in connection with driers, in order to avoid pre-dried materials remain in the conveying line.

  • Page 18: Connecting Terminal Control Unit Fx

    Connecting terminal control unit FX 230 VAC in/outputs (6,3 mm flat connectors) Motor N 1,0kVA Motor L 1,0kVA 24V DC outputs (2,8mm flat connectors) 24V DC inputs (2,8mm flat connectors) ST 1 and ST 2 Backwash valve ST11 Light barrier input ST 3 and ST 4 Mixing valve ST12...

  • Page 19: Dimension Sheet

    Dimension sheet 10.1 Dimension sheet FX 2004 Page 19 / 26...

  • Page 20: Dimension Sheet Fx 2504

    10.2 Dimension sheet FX 2504 Page 20 / 26...

  • Page 21: Spare Parts

    Spare parts 11.1 Spare parts FX 2004 E 10-2004 Page 21 / 26...

  • Page 24: Spare Parts Fx 2504

    11.2 Spare parts FX 2504 E 10-2504 Page 23 / 26...
  • Page 27 Operating Instructions Control Unit FX SIMAR GmbH Article Number: 5080101_GB Am Fuchsloch 7 D-71665 Vaihingen/Enz Edition: 1/07 « 07042 / 903 0 Fax 07042 / 903 Datei: J:\Wamser\FX Steuerung_GB Page 1/ 14...
  • Page 28 P3 – P6 Reserve ....................11 Terminals........................ 11 Terminal connection diagram for standard control unit FX 2004 – FX 5100 ..12 Terminal connection diagramm for FX 2002 control unit(C0 = 0.10)....13 10 Terminal connection diagram for 3-phase motor ..........14 11 Fuse ........................14...
  • Page 29 Attention ! If the controller ist opened without our permission the warranty will expire ! Page 3 /14...
  • Page 30 Control unit 1 Keys ON/OFF- key Changing, increasing settings The value is increased by one digit per key depression. A quicker change is possible by keeping the key depressed. Changing, reducing settings The value is reduced by one digit per key depression. A quicker change is possible by keeping the key depressed.
  • Page 31 LED 1 - motor LED 4 – mixing valve LED 5 – emptying suction valve LED 2 – flush valve LED 3 - flap Display Significance All displays off Unit not connected to mains Unit in standby mode Possible to change the function and parameter Unit switched on LED 1 on Motor on...
  • Page 32 3 Selection of parameters for standard control unit FX2004 - FX5100 (C0 = 0.00) P1 conveying time (10.0) P1 = X.XX X.XX sec. conveying time Works setting: 10.0 sec. P2 mixture ratio (0.00) P2 = X.XX X.XX % mixture ratio Ratio of new material to regenerated material.
  • Page 33 Programming of the functions ( C ) If you wish to change the works setting for the functions ( C ) ,continue to press Parameter ( P ) until the number 23 appears. Change it to 22 and confirm it by pressing the key.
  • Page 34 Example: C1 = 0.20 Î The conveying process has been completed. The granulates start to run out. The control unit now checks whether the flap opens for at least 0.20 sec. (C4 minimum flap opening time). The time range in which the flap must open is set at 10 sec. (C5 flushing delay).
  • Page 35 5.1.3 C3 Pause time (0.00) C3 = 0.00 No pause time input possible. C3 = 0.10 Pause time input possible. 5.1.4 C4 Minimum flap opening time (0.20) X.XX sec. minimum flap opening time for the flap. C4 = X.XX Works setting: 0.20 sec. 5.1.5 C5 Flushing delay (10.0) X.XX sek.
  • Page 36 5.2 Selection for FX 2002 control unit (C0 = 0.10) Note: The FX2002 control unit does not have any presettings ex works. 5.2.1 C1 Waiting time X.XX sec. waiting time between 2 conveying cycles. C1 = X.XX The fan switches on after the set waiting time if the detector (light barrier) is not active.
  • Page 37 6 Selection of parameters for FX 2002 control unit (C0=0.10) 6.1 P1 Conveying time X.XX sec. conveying time (without timing valve). P1 = X.XX With connected timing valve. P1 active = valve open. 6.2 P2 Paus time X.XX sec. pause time (without timing valve). P2 = X.XX With connected timing valve.
  • Page 38 8 Terminal connection diagram for standard control unit FX 2004 – FX 5100) (C0 = 0.00) When using a reed relay (Standard) FX-Steuerung FX-control unit ST13 ST15 +24V Reed relay Reedrelais When using a light barrier FX control unit FX-Steuerung...
  • Page 39 9 Terminal connection diagramm for FX 2002 control unit(C0 = 0.10) When using a reed relay (Standard) C3 <> 0 P1 = conveying time P2 = pause time FX-Steuerung FX control unit ST13 ST15 +24V Reed relay Reedrelais When using a light barrier (C3=0) C3 = 0 P1 activ = timing valve open P2 activ = timing valve closed...
  • Page 40 10 Terminal connection diagram for 3-phase motor Gebläsestarter Fan Starter Relais-ON L-Schalt Ausgang Output FX control unit FX-Steuerung Attention: To prevent the risk of a short-circuit, terminals L and N must not be interchanged ! 11 Fuse SI 1 and SI 2 6,3A respectively (slow-blowing) 1 spare is added part.

This manual is also suitable for:

Fx 2504

Table of Contents