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HIMA HIQuad X System Manual

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Summary of Contents for HIMA HIQuad X

  • Page 1: Figure 26: Redundant Connection To H41X Base Rack And Extension Rack

    Manual ® HIQuad System Manual...
  • Page 2 All of the HIMA products mentioned in this manual are trademark protected. This also applies for other manufacturers and their products which are mentioned unless stated otherwise. ® ® ® ® ® ® ® ® HIQuad , HIQuad X, HIMax...

  • Page 3: Table Of Contents

    The H41X Redundancy System Extension Rack Ventilation Concept 3.5.1 Measures for Reducing the Temperature 3.5.2 Engineering Support 3.5.2.1 Installing the HIQuad X System in the Control Cabinet 3.5.2.2 Heat Dissipation 3.5.2.3 Installation Type 3.5.2.4 Natural Convection 3.5.2.5 Note on the Standard...
  • Page 4 H51X Base Rack (24 VDC) I/O Level via F-PWR 02 Buffer Modules (Optional) 4.3.5 Mono H41X Base Rack (24 VDC) 4.3.6 Redundant H41X Base Rack (24 VDC) 4.3.7 24 V Distribution for HIQuad X 4.3.7.1 5 V Distribution for HIQuad X 4.3.7.2 5 VDC Distribution for H51X 4.3.7.3 5 VDC Distribution for H41X 4.3.8...
  • Page 5 System Table of Contents Redundancy of I/O Modules 5.2.1 Module Redundancy 5.2.2 Channel Redundancy System Bus Redundancy Communication Redundancy 5.4.1 safeethernet 5.4.2 Standard Protocols Programming Using Variables in a Project 6.1.1 Variable Types 6.1.2 Initial Value 6.1.3 System Variables and System Parameters 6.1.3.1 Resource System Parameters 6.1.3.2...
  • Page 6 Grounding Several Control Cabinets 9.1.7 Ungrounded Operation 9.1.8 Grounded Operation 9.1.9 Shielding within the Input and Output Areas 9.1.10 Lightning Protection for Data Lines in HIMA Communication Systems 9.1.11 Cable Colors 9.1.12 Connecting the Supply Voltage Start-Up 9.2.1 Starting up the Control Cabinet 9.2.1.1...

  • Page 7: Introduction

    HIQuad X. The system is designed for safety-related applications up to SIL 3 (IEC 61508), PL e (EN ISO 13849) and for high availability. HIQuad X can be used for various control tasks within the process and factory automation industry, in particular in process facilities.

  • Page 8: Writing Conventions

    Introduction System Writing Conventions To ensure improved readability and comprehensibility, the following writing conventions are used in this document: Bold To highlight important parts. Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. Italics Parameters and system variables, references.

  • Page 9: Operating Tips

    System Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text giving additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 803 211 E Rev. 1.01.00 Page 9 of 110...

  • Page 10: Safety Lifecycle Services

    To achieve the qualification required by the safety standards, HIMA offers product or customer- specific seminars at HIMA's training center or on site at the customer's premises. The current seminar program for functional safety, automation security and HIMA products can be found on HIMA's website.

  • Page 11: Safety

    2.1.3 Use in Fire Alarm Systems The HIQuad X systems with analog inputs are tested and certified for use in fire alarm systems in accordance with DIN EN 54-2 and NFPA 72. The conditions of use provided in this manual must be observed, see also the HIQuad X safety manual (HI 803 209 E).

  • Page 12: Esd Protective Measures

    Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMA system is a part of the safety equipment of a plant. If the controller fails, the system enters the safe state. In case of emergency, no action that may prevent the HIMA system from operating safely is permitted.

  • Page 13: Concept For Hiquad X

    IEC 61508. Additionally, the HIQuad X system complies with the standards specified in the certificates. Refer to the HIQuad X safety manual (HI 803 209 E) and certificates for the standards used to test the HIQuad X system. For safety-related application up to SIL 3, the base racks must be equipped with the safety- related processor modules (F-CPU 01).

  • Page 14: Concept For Hiquad H51X

    Concept for HIQuad X System Concept for HIQuad H51X The H51X system family has a modular structure which includes an H51X base rack and up to 16 extension racks. The H51X base rack (F-BASE RACK 01) can be equipped as shown in Figure 1.

  • Page 15: The H51X Mono System

    System Concept for HIQuad X 3.2.1 The H51X Mono System Thanks to the use of safety-related modules (I/O modules, the I/O processing module and a processor module), the HIQuad H51X system can ensure safety-related signal processing in accordance with SIL 3 already when operating in a mono structure, see Figure 2.

  • Page 16: Figure 3: Example Of H51X Mono System

    The rack IDs do not necessarily have to be arranged as described above, but they must be unique. To ensure a clearer overview, HIMA recommends the following:  Arrange the rack IDs in accordance with Figure 3.  Use red patch cables for system bus A if only system bus A is used.

  • Page 17: The H51X Redundancy System

    System Concept for HIQuad X 3.2.2 The H51X Redundancy System During redundant operation with two processor modules, both system buses are used to process the signals. This variant with redundant processor modules and system buses increases the system's availability, see Figure 4. If a processor module fails, it automatically enters the safe state and the redundant processor module maintains safe operation.
  • Page 18 Concept for HIQuad X System During redundant operation, the signal is processed via both system buses A and B. The system buses A and B between the I/O processing modules are implemented in a patch cable. Figure 5 shows the example of an H51X redundancy system with system buses A and B. Up to 16 extension racks can be connected to the system buses in a UP loop, DOWN loop, or UP and DOWN loop.

  • Page 19: Figure 5: Example Of H51X Redundancy System

    The rack IDs do not necessarily have to be arranged as described above, but they must be unique. To ensure a clearer overview, HIMA recommends the following:  Arrange the rack IDs in accordance with Figure 5.  Between the base rack and the first F-IOP module, use red patch cables for system bus A.

  • Page 20: Concept For Hiquad H41X

    H41X Base Rack Completely Assembled The rack IDs for the HIQuad H41X system are fixed. To ensure a clearer overview, HIMA recommends the following:  Between the base rack and the first F-IOP module, use red patch cables for system bus A.

  • Page 21: The H41X Mono System

    System Concept for HIQuad X 3.3.1 The H41X Mono System Thanks to the use of safety-related modules (I/O modules, the I/O processing module and a processor module), the HIQuad H41X system can ensure safety-related signal processing in accordance with SIL 3 already when operating in a mono structure, see Figure 7.

  • Page 22: Figure 8: Example Of H41X Mono System

    Example of H41X Mono System The rack IDs for the HIQuad H41X system are fixed. To ensure a clearer overview, HIMA recommends the following:  Use red patch cables for system bus A if only system bus A is used.

  • Page 23: The H41X Redundancy System

    System Concept for HIQuad X 3.3.2 The H41X Redundancy System During redundant operation with two processor modules, both system buses are used to process the signals. This variant with redundant processor modules and system buses increases the system's availability, see Figure 9. If a processor module fails, it automatically enters the safe state and the redundant processor module maintains safe operation.

  • Page 24: Figure 10: Example Of H41X Redundancy System

    Figure 10: Example of H41X Redundancy System The rack IDs for the HIQuad H41X system are fixed. To ensure a clearer overview, HIMA recommends the following:  Between Sys A UP and the F-IOP module, use red patch cables for system bus A.

  • Page 25: Extension Rack

    Concept for HIQuad X Extension Rack The extension racks (F-BASE RACK 11) allow the HIQuad X system to be equipped with up to 265 I/O modules. The extension racks can be equipped with a maximum of 16 I/O modules to be inserted in slots 1...16.

  • Page 26: Ventilation Concept

    The high integration level of electronic components causes heat loss, which also depends on the external load of the HIQuad X system. For this reason, ensure proper ventilation within the control cabinet. Low ambient temperature increases the product life and the reliability of the electronic components within the system.

  • Page 27: Figure 11: Extension Rack

    Air flow Fuse and power distribution modules K 7205, K 7206, K 7212, K 7213 or K 7214 Air exhaust through the HIMA K 9202B cabinet fan for mounting on the top internal section of the control cabinet Required clearance for air intake and air exhaust...

  • Page 28: Heat Dissipation

    507 (HD 528 S2). Considerations about heat must take every component within a cabinet or enclosure into account, including components that are not directly part of the HIQuad X system! Page 28 of 110 HI 803 211 E Rev. 1.01.00...

  • Page 29: Product Description

    System Product Description Product Description HIQuad X is a 19-inch system which includes a base rack and one or multiple extension racks. Backplane The different backplanes are firmly screwed to the 19-inch frame, creating the following racks: H51X base rack...

  • Page 30: Figure 14: Dimensions Of The 19-Inch Frame

    Product Description System The following figure shows the dimensions of the 19-inch frame: External dimensions = 482.6 mm Mounting hole distance = 101.6 mm Mounting space (84 HP) = 84 x 5.08 mm Mounting hole distance = 465 mm Mounting depth = 263 mm Rack unit (4 RU) = 4 x 44.45 mm Figure 14: Dimensions of the 19-Inch Frame Page 30 of 110...

  • Page 31: H51X Backplane

    4.2.1.1 Supply of the H51X Base Rack For supply and power distribution, HIMA recommends using the following components:  K 7205: Redundant supply up to a maximum of 63 A total current with fuse protection of up to 18 individual circuits with circuit breakers.

  • Page 32: Buffered Voltage For Ls1+ And Ls2+ In F-Pwr 02 Buffer Modules

    Product Description System 4.2.1.2 Buffered Voltage for LS1+ and LS2+ in F-PWR 02 Buffer Modules The buffered voltage (LS1+ or LS2+) for extension racks is connected to the following terminals: Spring terminal Cross-section and color XG7.1 (LS2-) 2.5 mm² BK XG7.2 (LS2+) 2.5 mm²...

  • Page 33: H41X Backplane

    4.2.2.1 Supply of the H41X Base Rack For supply and power distribution, HIMA recommends using the following components:  K 7205: Redundant supply up to a maximum of 63 A total current with fuse protection of up to 18 individual circuits with circuit breakers.

  • Page 34: 5 V Power Supply For Extension Racks

    Product Description System The 24 V power supply is connected to the following terminals: Spring terminal Cross-section and color Fuse XG9.1/.2 (L1+, L2+) 2.5 mm² RD Maximum 16 A gL XG.10.1/.2 (L-) 2.5 mm² BK Table 11: Connection to the 24 V Power Supply 4.2.2.2 5 V Power Supply for Extension Racks The 5 V power supply for the extension rack is connected to the following terminals:...

  • Page 35: 24 V Auxiliary Voltages For I/O Modules And I/O Processing Module

    System Product Description 4.2.2.3 24 V Auxiliary Voltages for I/O Modules and I/O Processing Module The 24 V auxiliary voltage for the cable plugs of the I/O modules and the I/O processing module is connected at the following terminals. Spring terminal Cross-section and color XG5.1…XG5.13 2.5 mm²...

  • Page 36: Extension Rack Backplane

    Figure 18: Rear View of Extension Rack Backplane WARNING In HIQuad X, connectors in pos. 11 XG15, pos. 6 XD1 and pos. 13 XD2 must not be connected. The connectors must be provided with blind covers (within the scope of delivery of the F-IOP module).

  • Page 37: Temperature Monitoring

    4.2.4 Temperature Monitoring The HIQuad X system is intended for operation up to a maximum ambient temperature of 60 °C. Sensors located at specific temperature-relevant positions on the modules record the temperature state of processor modules, I/O processing modules and communication modules.

  • Page 38: Power Supply

    System Power Supply HIQuad X requires a 24 V power supply that can be connected as follows:  Mono connection to one or redundant power supply units, see Figure 19  Redundant with redundant power supply units, see Figure 20.

  • Page 39: Figure 20: Redundant 24 V Power Supply

    The power supply units must meet the requirements in accordance with SELV or PELV. The power supply units must bridge voltage dropouts of up to 20 ms. HIMA power supply units of the PS 1000 series are designed and suitable for a mean time to failure (MTTF) of 30 years. Power supply units from other manufacturers must be checked to ensure that they meet the mentioned requirements.
  • Page 40 Product Description System To ensure high availability, operate the HIQuad X systems as follows:  Use redundant power supplies.  The power supply units or the 24 VDC power nets must ensure the output voltage never exceeds 31 V.  Use suitable fuses in the fuse and power distribution module to limit the maximum current input in each base rack to 16 A.

  • Page 41: Mono H51X Base Rack (24 Vdc)

    Reference potential L- Figure 21: Mono Connection to H51X Base Rack (24 VDC) For redundant power supply, HIMA recommends using the K 7212 power distribution module with decoupling diodes. HI 803 211 E Rev. 1.01.00 Page 41 of 110...

  • Page 42: Redundant H51X Base Rack (24 Vdc)

    Product Description System 4.3.2 Redundant H51X Base Rack (24 VDC) The redundant 24 V power supply is performed for the H51X base rack by using redundant power supply units and for the I/O level at the connection for mono components, see Figure 20. Connection to redundant power supply units, see Figure 20 Attach to the connector for mono components, see Figure 20 Redundant supply of the F 7133 power distribution modules, insert jumpers in accordance with the...

  • Page 43: Redundant H51X Base Rack And I/O Level (24 Vdc)

    Reference potential L- Figure 23: Redundant Connection to H51X Base Rack (24 VDC) and Redundant I/O Level For redundant power supply, HIMA recommends using the K 7212 power distribution module with decoupling diodes. HI 803 211 E Rev. 1.01.00...

  • Page 44: H51X Base Rack (24 Vdc) I/O Level Via F-Pwr 02 Buffer Modules (Optional)

    Product Description System 4.3.4 H51X Base Rack (24 VDC) I/O Level via F-PWR 02 Buffer Modules (Optional) If the power supply units do not meet the requirements for protective separation and for compensating voltage failures of up to 20 ms such as specified in Chapter 4.3, or the requirements are >...

  • Page 45: Mono H41X Base Rack (24 Vdc)

    System Product Description 4.3.5 Mono H41X Base Rack (24 VDC) The 24 V mono power supply is performed for the H41X base rack and the I/O processing modules by connecting to one or redundant power supply units, see Figure 19. Inline terminals XG5.1…XG5.13 to 24 V power supply, XG5.13 for connecting to the I/O processing modules.

  • Page 46: Redundant H41X Base Rack (24 Vdc)

    Product Description System 4.3.6 Redundant H41X Base Rack (24 VDC) The I/O processing module in the H41X base rack and that in the extension rack must be powered from different power supply units to implement redundant I/O levels in the HIQuad H41X system.

  • Page 47: Distribution For Hiquad

    F 7133 power distribution module, slot 21 Transmitter 1…3 Figure 27: 24 VDC Distribution for HIQuad X The I/O modules are either supplied via the front cable plug or via the backplane PCB. The XG.11 potential distributor is connected to the L- of the fuse and power distribution module. All F 7133 power distribution modules are internally connected to the L- of the potential distributor.

  • Page 48: Vdc Distribution For H51X

    If the minimum voltage is underrun, I/O processing modules switch off the I/O level of their rack. HIMA uses yellow wires for 5 V and green wires for GND. If the H51X system is distributed among several control cabinets, separate power supply units may be necessary to supply 5 V to the control cabinets without base rack, see Chapter 4.3.8 for details.

  • Page 49: Figure 28: Extension Rack Connected To A 5 Vdc (H51X)

    System Product Description GND connectors (XG4 and XG5) on the rack rear side 5 VDC connectors (XG2 and XG3) on the rack rear side Figure 28: Extension Rack Connected to a 5 VDC (H51X) HI 803 211 E Rev. 1.01.00 Page 49 of 110...

  • Page 50: Vdc Distribution For H41X

    GND in a star configuration so that the 5 V power supply is applied to the I/O processing modules at sufficiently high voltage. HIMA uses yellow wires for 5 V and green wires for GND. The wire length within the control cabinet is limited to 3 m. If the H41X system is distributed among two control cabinets, the 5 V power supply must be provided in the control cabinet without base rack by a separate power supply unit, see Chapter 4.3.8 for details.

  • Page 51: Vdc Additional Power Supply (H51X)

    B 9361 set and at least an F 7126 power supply unit. System Bus The HIQuad X system is based on the redundant system buses A and B. Each system bus is controlled and monitored by one processor module located in the base rack. For redundant operation, the system must be operated with two processor modules.

  • Page 52: I/O Bus

     The cable shielding must comply with at least Class D in accordance with ISO/IEC 11801.  Autocrossover allows the use of both crossover and straight through cables. Suitable patch cables (Cat. 5e) with industrial connector are available from HIMA in standard lengths.

  • Page 53: Modules

    System Product Description Modules The HIQuad X system is a modular system that can be equipped with various modules. The following modules are available for the system:  F-CPU 01 processor module  F-IOP 01 I/O processing module  F-COM 01 communication module ...
  • Page 54 Product Description System State Description The state is entered: LOCKED The processor module is reset to Connecting the supply voltage to the processor the factory settings (SRS, module while the mode switch is set to Init. network settings, etc.). STOP/VALID Processor module stopped: A Stopping the processor module using SILworX.

  • Page 55: Table 18: Operating System States, States Entered

    System Product Description State Description The state is entered: LOCKED The processor module is reset to Connecting the supply voltage to the processor the factory settings (SRS, module while the mode switch is set to Init. network settings, etc.). STOP/VALID Processor module stopped: A Stopping the processor module using SILworX.

  • Page 56: Behavior In The Event Of Faults

    Product Description System Table 19 specifies how the user may intervene during the corresponding states. State Possible user interventions  Changing the factory settings. LOCKED  Using a PADT command to stop (STOP state).  Using a PADT command to start (RUN state). ...

  • Page 57: F-Iop 01 I/O Processing Module

    The communication module is equipped with 2 Ethernet interfaces and 1 fieldbus interface allowing the HIQuad X system to communicate with external systems. The module is approved for use in the safety-related HIQuad X system and can be employed to transport safety-related protocols.

  • Page 58: I/O Modules

    Product Description System 4.11 I/O Modules The following table shows the I/O modules that can be used for HIQuad X: Module Cable plug Channels Type Data sheet HI number F 3221 Z 7116 / 3221 HI 803 174 E F 3224A Z 7114 / 3224 DI;...

  • Page 59: Noise Blanking

    System Product Description 4.12 Noise Blanking This chapter describes how noise blanking of I/O modules operates in the HIQuad X system. 4.12.1 Effects of Noise Blanking Noise blanking suppresses transient interference to increase the system availability. It ensures that the system triggers a safety-related response to existing interferences within the configured time.

  • Page 60: Noise Blanking Sequence

    Product Description System 4.12.3 Noise Blanking Sequence The following examples illustrate the sequence of noise blanking:  A transient interference is blanked out.  An interference present for longer than the maximum noise blanking time triggers the safe response. Example 1: Transient interference is successfully blanked out Cycle, duration = watchdog time Processing (in all cycles) Reading in cycle 1...

  • Page 61: Figure 31: Interference Triggers A Safe Response

    System Product Description Example 2: Triggering a safety-related response when interference occurs Cycle, duration = watchdog time Processing (in all cycles) Reading in cycle 1 Output process in cycle 1 and 2 Reading in cycle 2 Output process in cycle 3 Reading in cycle 3 Output process in cycle 4 Reading in cycle 4...

  • Page 62: Effective Direction Of Noise Blanking

    Product Description System 4.12.4 Effective Direction of Noise Blanking The effective direction must be observed when considering noise blanking and output noise blanking, see Figure 32 and the following chapters. F-CPU Sensor Output module Input module Actuator Effective direction from the input module to the Effective direction from the output module to the processor module processor module...

  • Page 63: Communication

    The connection requires a patch cable that complies with Cat. 5e or better and is connected to a free PC network card. A HIQuad X system can simultaneously communicate with up to 5 PADTs. If this is the case, only one programming tool can access the controller with write permission. The remaining PADTs can only read information.

  • Page 64: Licensing

    4.15 Licensing A license is required for using some communication protocols of the HIQuad X system, refer to the communication manual (HI 801 101 E). The licenses can be provided by HIMA upon request. To activate the function, HIMA provides an activation code which can be entered with the PADT in the configuration.

  • Page 65: Redundancy

    (SIL)! Processor Module Redundancy A HIQuad X system can be configured as a mono system with only 1 processor module, or as a high-availability redundancy system with 2 redundant processor modules. Processor modules only operate redundantly, if there is a digital depiction of the processor modules in the Hardware Editor (SILworX) and the configuration is compiled with these settings.

  • Page 66: Module Redundancy

    Refer to the Hardware Editor section of the SILworX online help for more details. System Bus Redundancy The HIQuad X system can be operated with redundant system bus A and system bus B, see Chapter 3. Requirements for redundant operation: ...

  • Page 67: Programming

    SILworX is installed on a personal computer (PC) and activated through a license. To create the user program and configure a resource, SILworX does not have to be connected to the HIQuad system. To perform loading, testing and monitoring tasks, the PC is connected to the HIQuad X system via an Ethernet interface.

  • Page 68: Variable Types

    The value that the connected variables should adopt can be set for safeethernet and communication protocols. HIMA recommends assigning a safe value as initial value to all the variables that receive their value from a physical input or from communication! Variables that have not been assigned an initial value have an initial value of 0 or FALSE if the variables are of type BOOL.

  • Page 69: System Variables And System Parameters

    Programming 6.1.3 System Variables and System Parameters System variables are pre-defined variables for processing properties or states of the HIQuad X system in the user program. To define them, they are assigned global variables used in the user program. The system parameters are used to configure properties of the controller (only possible in SILworX).

  • Page 70: Resource System Parameters

    Programming System 6.1.3.1 Resource System Parameters The system parameters of the resource determine how the controller will behave during operation. The system parameters can be set in SILworX, in the Properties dialog box of the resource. System parameters Description Setting for safe operation Name Name of the resource.
  • Page 71 A license is required for setting the maximum system bus latency to a value ≠ System Defaults. Allow Online TRUE: All the switches/parameters listed under FALSE HIMA Settings can be changed online using the PADT. This is recommends only valid if the system variable Read-only in using the RUN has the value FALSE.

  • Page 72: Table 24: Resource System Parameters

    HIQuad X is supported as of SILworX V10. Any setting to a SILworX version prior to V10 is rejected for HIQuad X. An error message is displayed in the logbook! For more details, refer to Chapter 6.1.3.5. Fast Start-Up Not applicable to HIQuad X.

  • Page 73: Use Of The Parameters Target Cycle Time And Target Cycle Time Mode

    Target Cycle Time [ms]. To do this, the system parameter must be set to a value > 0. In doing so, HIQuad X limits reload and synchronization on the redundant modules to ensure that the target cycle time is maintained.

  • Page 74: Maximum Communication Time Slice

    Determining the Maximum Duration of the Communication Time Slice For a first estimate of the maximum duration of the communication time slice for the HIQuad X system, the sum of the following times must be entered in the Max. Com. Time Slice [ms] system parameter located in the properties of the resource: ...

  • Page 75: Calculating The Maximum Duration Of Configuration Connections [Ms]

    System Programming 6.1.3.4 Calculating the Maximum Duration of Configuration Connections [ms] If communication is not completely processed within a CPU cycle, it is resumed in the next following CPU cycle at the interruption point. This slows down communication, but it also ensures that all connections to external partners are processed equally and completely.

  • Page 76: The Minimum Configuration Version Parameter

    The safety-related SILworX version comparison can be used to determine and prove changes performed to the current project version compared to a previous one.  For HIQuad X, Minimum Configuration Version must be set to SILworX V10 or higher. Page 76 of 110...

  • Page 77: Rack System Variables

    System Programming 6.1.3.6 Rack System Variables These system variables are used to change the behavior of the controller while it is operating in specific states. The system parameter can be accessed by double-clicking the gray background of the rack or selecting the Detail View context menu and opening the System tab in the Hardware Editor.
  • Page 78 Programming System System variables Description Data type Autostart BOOL TRUE When the processor module is connected to the supply voltage, it automatically starts the user program. FALSE When the supply voltage is connected, the processor module enters the STOP state. OS Major [1]…[2] Version of the operating system for every processor UINT...
  • Page 79 System Programming System variables Description Data type Power Supply Input Value of the input voltage in the respective F-PWR 01 UINT Voltage 1…5[D20_0004, power supply unit expressed in mV. #580] Power Supply Status of the F-PWR 01 power supply units. 3 adjacent WORD Status[D20_0004, #579] bits are coded for each power supply unit.

  • Page 80: Table 27: System Parameter For Input Variables

    Programming System System variables Description Data type Systemtick HIGH Revolving millisecond counter (64-bit). UDINT Systemtick LOW Temperature State [1]…[2] Bit-coded temperature state of processor modules 1…2: BYTE Bit no. State when the bit is set. Temperature threshold 1 exceeded. Temperature threshold 2 exceeded. Incorrect temperature value.

  • Page 81: Locking And Unlocking The Resource

    System Programming 6.1.3.7 Locking and Unlocking the Resource Locking the resource locks all functions and prevents users from accessing them during operation. This also protects against unauthorized manipulations to the user program. Unlocking the controller deactivates any locks previously set, e.g., to perform work on the controller.

  • Page 82: Forcing

    When forcing values, the person in charge must take further technical and organizational measures to ensure that the process is sufficiently monitored in terms of safety. HIMA recommends setting a time limit for the forcing procedure, refer to Chapter 6.2.1 for details.

  • Page 83: Time Limits

    Different time limits can be set for global or local forcing. Once the defined time has expired, the controller stops forcing values. The behavior of the HIQuad X system upon expiration of the time limit can be configured:  For global forcing, the following settings can be selected: - Stop Resource.

  • Page 84: Automatic Forcing Reset

    Programming System obsolete value! Press Ctrl+A to select and copy all the data, even if they are not in the visible area. 6.2.4 Automatic Forcing Reset The operating system resets forcing in the following cases:  When the resource is restarted, e.g., after connecting the supply voltage. ...

  • Page 85: User Management

     The PADT user management controls the access to the SILworX project.  The PES user management controls the access to the PES. HIMA recommends using the user management for protecting SILworX projects and controllers (PES) against unauthorized access and cyberattacks. Refer to the HIMA automation security manual (HI 801 373 E) for more details.

  • Page 86: Pes User Management

    6.4.2 PES User Management The PES user management serves to protect a HIMA controller against unauthorized access and actions. The user groups and their access permissions are part of the project, they are defined with SILworX and loaded into the PES.

  • Page 87: Table 29: Parameters For User Groups In The Pes User Management

    System Programming Parameters for PES User Accounts When editing PES user accounts, the following parameters can be defined: Parameters Description PES name (resource); automatically filled in! User Group User group name used to log in to a controller; automatically filled in! PADT Security Administrator Field for entering the PADT security administrator password.

  • Page 88: Setting Up Pes User Accounts

    Generally, passwords are to be used. Suitable passwords are composed of more than 10 characters and contain numbers, special characters, capital and lowercase letters. For more information, refer to the HIMA automation security manual (HI 801 373 E).  In SILworX, use Verification to check the created PES user groups.

  • Page 89: Diagnostics

    System Diagnostics Diagnostics The diagnostic LEDs are used to give a first quick overview of the system state. The diagnostic history in SILworX provides detailed information. Light Emitting Diodes Light emitting diodes (LEDs) on the front plate indicate the module state. All LEDs should be considered together.

  • Page 90: Diagnostic Messages

    Diagnostics System The diagnostic entries can be lost if a power outage occurs just before they could be saved into non-volatile memory. SILworX can be used to read the histories of the individual modules and represent them so that the information required to analyze a problem is available: Example: ...

  • Page 91: Online Diagnosis

    Diagnostics Online Diagnosis The online view in the SILworX Hardware Editor is used to diagnose failures in the HIQuad X modules. Failed modules are signalized by a color change:  Red indicates severe failures, e.g., that the module is not inserted.

  • Page 92: Table 33: Diagnostic Information Displayed In The Online View For The Hardware Editor

    Diagnostics System Information Representation Range of values Description Interface Receive Hexadecimal 16#0000...FFFF Every two bits represent the state of one interface Status value identified with an index 0...16. Bits 0 and 1 apply to interface 0, and so on. Value Description No message has been received or sent yet, unknown status.

  • Page 93: Product Data, Dimensioning

    This chapter specifies the environmental requirements and the dimensions to be set in the SILworX programming tool. Environmental Conditions Exposing the HIQuad X system to environmental conditions other than those indicated can cause it to malfunction. Additionally, the instructions provided in the module-specific manuals must be observed.

  • Page 94: Lifecycle

    This chapter describes how to structure and connect the HIQuad X system. 9.1.1 Mechanical Structure To ensure proper operation when structuring the HIQuad X system, observe the conditions of use specified in Chapter 2.1. Observe the instructions for installing base racks and other components specified in the corresponding manuals.

  • Page 95: Ce-Compliant Structure Of The Control Cabinet

    9.1.3.2 Surges on Digital Inputs Due to the short cycle time of the HIQuad X systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. To prevent malfunctions, take one of the following measures for the application: ...

  • Page 96: Grounding Connectors

    9.1.4 Grounding Connectors All tangible surfaces of the 19-inch HIMA components (e.g., base racks, extension racks and dummy front plates) are chromized and electrically conductive for ESD protection reasons. Safe electrical connection between components and the control cabinet is ensured by cage nuts with claw fasteners.

  • Page 97: Figure 34: Grounding Connections In The Control Cabinet

    System Lifecycle The roof sheeting is secured to the cabinet frame with four lifting eyes [8] (see Figure X). The cabinet frame is electrically connected to the side panels and the backplane through grounding claw fasteners [7] and to the floor panel through screws. Two M 2500 busbars [4] are installed in the cabinet as standard equipment and connected to the cabinet frame through 25 mm grounding straps [5].

  • Page 98: Grounding And Shielding Concept Of Hima Control Cabinets

    Lifecycle System 9.1.5 Grounding and Shielding Concept of HIMA Control Cabinets The following figure shows the grounding and shielding concept of a HIMA control cabinet: M 2500 busbar Base rack 24 VDC supply Cabinet frame Filter (surge protective device) Cage nuts and cage clamps...

  • Page 99: Grounding Several Control Cabinets

    If several undetected ground faults occur, faulty control signals can be triggered. For this reason, HIMA recommends using ground fault monitoring for ungrounded operation. Some application standards, e.g., DIN EN 50156-1:2005, prescribe the use of ground fault monitoring. Only use ground fault monitoring devices approved by HIMA.

  • Page 100: Shielding Within The Input And Output Areas

    Cable Colors The cable colors used in the HIQuad X systems comply with international standards. Notwithstanding the HIMA standard, other cable colors can be used for wiring due to national standard requirements. In such a case, document and verify the deviations.

  • Page 101: Start-Up

    9.2.1.2 Voltage Connection All the HIQuad X modules are inserted in the racks and the cable plugs are screwed on the I/O modules. Check proper polarity, voltage and ripple for the 24 VDC supply voltage. 9.2.2 Starting up the PES with Processor Modules (F-CPU 01) Requirements for start-up: ...

  • Page 102: Faults

    This is particularly important during the initial operation of a processor module that was previously used. HIMA recommends resetting to the factory settings (master reset) when using processor modules with an unknown history. - Reset the processor module to the factory settings (master reset).

  • Page 103: Maintenance And Repairs

    9.3.1 Connecting the Power Supply after a Service Interruption After connecting to the power supply, the HIQuad X system modules start in random order. This applies to the HIQuad X modules as well as to the connected remote I/Os. 9.3.2...

  • Page 104: Hiquad X Documentation

    HI 800 289 E 35 A, 12 circuit breakers, for SELV/PELV K 7214 HI 800 291 E 150 A, 18 circuit breakers, for SELV/PELV Table 36: Overview of the HIQuad X Documentation Page 104 of 110 HI 803 211 E Rev. 1.01.00...

  • Page 105: Appendix

    Safety extra low voltage Safe failure fraction, portion of faults that can be safely controlled Safety integrity level (in accordance with IEC 61508) SILworX Programming tool for HIMA systems SNTP Simple network time protocol (RFC 1769) System.Rack.Slot addressing of a module...

  • Page 106: Index Of Figures

    Figure 32: Effective Direction Associated with Noise Blanking and Output Noise Blanking Figure 33: Grounding Connectors for Racks Figure 34: Grounding Connections in the Control Cabinet Figure 35: Grounding and Shielding Concept of the HIMA Standard Cabinet Figure 36: Control Cabinets with Central Ground Page 106 of 110...

  • Page 107: Index Of Tables

    Operating System States, States Entered Table 19: Operating System States, User Interventions Table 20: Possible I/O Modules to Be Used in HIQuad X Table 21: Example for Calculating the Minimum and Maximum Noise Blanking Time Table 22: Supported Variable Types...

  • Page 108: Index

    Appendix System Index Communication time slice 73 PADT user management 84 De-energize to trip principle 11 PES user management 85 Diagnostic message Programming 66 I/O module 89 Safety-related protocols 56 Diagnostics 88 Specifications 92 History 88 System bus 51 Energize to trip principle 11 To make a controller lockable 80 ESD protection 12 User account 84...
  • Page 110 MANUAL System HI 803 211 E For further information, please contact: HIMA Paul Hildebrandt GmbH Albert-Bassermann-Str. 28 68782 Brühl, Germany Phone +49 6202 709-0 +49 6202 709-107 E-mail info@hima.com Learn more about HIMA solutions online: www.hima.com/en/ www.hima.com...

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