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SERVICE MANUAL
Ver 1-2006I
Revision History
Area
Model
Lineup
VGN-BX60PZ
Japanese
Japanese
VGN-BX94PS∗
VGN-BX96PS∗
VGN-BX640P∗
VGN-BX645P
VGN-BX660P∗
US/Canadian
American
VGN-BX665P
VGN-BX670P∗
VGN-BX675P
Latin
VGN-BX645FP
VGN-BX394VP
VGN-BX396BP
European
AEP/UK
VGN-BX396VP
VGN-BX396XP
VGN-BX397XP
VGN-BX245CP
Asian/Oceania/
Chinese
VGN-BX248CP
South Africa
VGN-BX268CP
∗ : CTO model
9-876-479-01
VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P
VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP
VGN-BX60PZ/BX94PS/BX96PS
VGN-BX245CP/BX248CP/BX268CP
Design and specifications are subject to
change without notice.
PERSONAL COMPUTER

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Summary of Contents for Sony Vaio VGN-BX60PZ

  • Page 1 VGN-BX60PZ/BX94PS/BX96PS VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP VGN-BX245CP/BX248CP/BX268CP SERVICE MANUAL Ver 1-2006I Revision History Area Model Lineup VGN-BX60PZ Japanese Japanese VGN-BX94PS∗ VGN-BX96PS∗ VGN-BX640P∗ VGN-BX645P VGN-BX660P∗ US/Canadian American VGN-BX665P VGN-BX670P∗ VGN-BX675P Latin VGN-BX645FP VGN-BX394VP VGN-BX396BP European AEP/UK VGN-BX396VP VGN-BX396XP VGN-BX397XP VGN-BX245CP Asian/Oceania/ Chinese VGN-BX248CP South Africa VGN-BX268CP ∗...
  • Page 2 1. Obey precautionary markings and 4. Inspect after completing service Sony, VAIO and CLIE are trademarks or regis- and the service instructions. instructions tered trademarks of Sony. Microsoft, Windows,...
  • Page 3: Table Of Contents

    B-3 (17-inch Model) .......................... 4-19 L-1 (14-inch Model) .......................... 4-21 L-2 (15.4-inch Model) ........................4-23 L-3 (17-inch Model) .......................... 4-25 Accessories A-1 ............................... 4-27 A-2 ............................... 4-28 DIP Switch ............................... 4-29 (to 4-29) Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 4: Chapter 1. Specifications

    Office 2003 Standard Office 2003 Standard The trademarks or registered trademarks of above table, refer to page 2. The model that is accompanied by astarisk (∗) is CTO model. • ∗ • Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 5 No Office No Office No Office No Office No Office No Office No Office No Office The trademarks or registered trademarks of above table, refer to page 2. • Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO) (END)
  • Page 6: Chapter 2. Block Diagram

    S1/S2 Button PC Card 1 Ether(Giga) Mini PCI USB Controller Marvell W-LAN EHCI UHCI UHCI i.LINK(4P) PCI7411 MS/Duo Finger Camera Felica WWAN Print SD/MMC Micro Controller Battery RJ45(Giga) SMBus Battery Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO) (END)
  • Page 7: Inch/15.4-Inch Model

    CON8 CON1 BLUETOOTH Bluetooth Model OPEN ANTENNA CON3 CON1 IFX-464 BOARD CON5 CON4 Side A CON6 Speaker R CON3 Sony Confidential Speaker L CON214 Front LEFT RIGHT VGN-BX60PZ/BX94PS/BX96PS (J) WLAN BUTTON BUTTON VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) WIRELESS LAN VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 8: Inch Model

    C onnectors s oldered on board and appearing on the panel ANTENNA Bluetooth Model CON3 CON1 IFX-465 BOARD CON4 Side A CON5 CON6 Speaker L Speaker R CON3 CON8 Sony Confidential Front LEFT RIGHT WLAN BUTTON BUTTON WIRELESS LAN VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO) (END)
  • Page 9 A-1, A-2 BX397XP A-1, A-2 BX396XP A-1, A-2 BX396VP A-1, A-2 BX394VP A-1, A-2 BX396BP A-1, A-2 BX268CP A-1, A-2 BX248CP A-1, A-2 BX245CP A-1, A-2 ∗ : CTO model Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 10: Note

    Example.1: The parts for the model equipped with BT and Felica and WLAN --> BT, Felica, WLAN Example.2: The parts for the model equipped with BT or Felica --> BT or Felica If the color is in the remarks column, it indicates the color of parts itself. Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM)
  • Page 11 P-1. Palmrest (14-inch Model) 2007 Felica Model Bluetooth Model Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 12: 14-Inch Model)

    CHINA SCREW (M2X8) 4-672-836-11 <&> SCREW ,M2 SPECIAL HEAD,EG GRIP 4-672-836-01 SCREW ,M2 SPECIAL HEAD,EG GRIP 2-022-855-01 SCREW M2 EG 2-667-169-01 CHINA SCREW (M2x12) 4-671-538-11 SCREW(M2X4), SPECIAL HEAD 2-663-310-01 SCREW, SPECIAL HEAD Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 13: 15.4-Inch Model)

    P-2. Palmrest (15.4-inch Model) 2007 Felica Model Sony Confidential Bluetooth Model VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 14 KAPTON MB RJ1 4-672-836-11 SCREW ,M2 SPECIAL HEAD,EG GRIP 4-672-836-01 SCREW ,M2 SPECIAL HEAD,EG GRIP 2-022-855-01 SCREW M2 EG 2-667-169-01 CHINA SCREW (M2x12) 4-671-538-11 <&> SCREW(M2X4), SPECIAL HEAD 2-663-310-01 SCREW, SPECIAL HEAD Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 15: 17-Inch Model)

    P-3. Palmrest (17-inch Model) 2007 Sony Confidential Bluetooth Model VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 16 MYLAR BRACKET KB RJ9 2-894-672-01 KAPTON FPC RJ6 2-894-671-01 KAPTON BLUETOOTH RJ6 4-672-836-11 SCREW ,M2 SPECIAL HEAD,EG GRIP 4-672-836-01 <&> SCREW ,M2 SPECIAL HEAD,EG GRIP 2-022-855-01 SCREW M2 EG 2-663-310-01 SCREW, SPECIAL HEAD Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 17: 14-Inch Model)

    Memory x2 4) When Heat sink is removed from CPU, Model clean off the thermal grease and put the Ref. No. 344 to the place shown in the figure. Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) TPM Model VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 18 SPACER (MBX) 4-635-966-21 SCREW (HEX) These are Dual-Channel Memory, but there is no need to exchange them as pair. 1) The DIP switch setting, refer to page 4-29 " DIP Switch ". Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-10...
  • Page 19: 15.4-Inch Model)

    Memory x2 Model 4) When Heat sink is removed from CPU, clean off the thermal grease and put the Ref. No. 344 to the place shown in the figure. Sony Confidential TPM Model VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-11...
  • Page 20 These are Dual-Channel Memory, but there is no need to exchange them as pair. 2-663-311-01 SPACER 4-651-989-01 SPACER (MBX) 4-651-989-41 SPACER (MBX) 4-635-966-21 SCREW (HEX) 1) The DIP switch setting, refer to page 4-29 " DIP Switch ". Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-12 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 21 1) The DIP switch setting, refer to page 4-29 " DIP Switch ". 4) When Heat sink is removed from CPU, clean off the thermal grease and put the Ref. No. 344 to the place shown in the figure. Memory x2 Sony Confidential Model VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-13...
  • Page 22: 17-Inch Model)

    2-667-169-01 CHINA SCREW (M2x12) 2-663-311-01 SPACER 4-635-966-21 SCREW (HEX) 7-622-205-05 CHARGER NUT RB1 2-891-676-01 DCUT NUT H6 RJ6 2-896-460-01 STAND OFF M2 H6 (NI-3C) RJ1 2-892-408-01 NUT (DCUT) RJ9 Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-14 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 23 B-1. Bottom (14-inch Model) 2 Since Ref. No. B19 is special screw, following special tools is needed for removal. Driver (Part No. : 2-657-008-01) 608 606 ( 2) Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-15 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 24 4-672-836-11 SCREW ,M2 SPECIAL HEAD,EG GRIP 4-672-836-01 SCREW ,M2 SPECIAL HEAD,EG GRIP 2-022-855-01 SCREW M2 EG 4-672-834-21 & SCREW, +B EG GRIP Sony Confidential 2-667-169-01 CHINA SCREW (M2x12) 2-663-310-01 SCREW, SPECIAL HEAD VGN-BX60PZ/BX94PS/BX96PS (J) 4-673-018-02 SCREW SPECIAL HEAD 2-657-007-01 &...
  • Page 25 B-2. Bottom (15.4-inch Model) 2 Since Ref. No. B19 is special screw, following special tools is needed for removal. Driver (Part No. : 2-657-008-01) 608 606 ( 2) Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-17 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 26 4-672-836-11 SCREW ,M2 SPECIAL HEAD,EG GRIP 4-672-836-01 SCREW ,M2 SPECIAL HEAD,EG GRIP 2-022-855-01 SCREW M2 EG 4-672-834-21 & SCREW, +B EG GRIP Sony Confidential 2-667-169-01 CHINA SCREW (M2x12) 2-663-310-01 SCREW, SPECIAL HEAD 4-673-018-02 SCREW SPECIAL HEAD VGN-BX60PZ/BX94PS/BX96PS (J) 2-657-007-01 &...
  • Page 27 508 B2 520 B8 519 648 ( 2) M-3 B2 2 Since Ref. No. B19 is special screw, following special tools is needed for removal. Driver (Part No. : 2-657-008-01) Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-19 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 28: 17-Inch Model)

    MYLAR FOR USB RJ9 2-319-927-01 LAN KAPTON RJ9 2-667-171-01 & CHINA SCREW (M2X8) 4-672-836-01 SCREW ,M2 SPECIAL HEAD,EG GRIP 2-022-855-01 SCREW M2 EG Sony Confidential 4-672-834-21 & SCREW, +B EG GRIP 2-667-169-01 CHINA SCREW (M2x12) 4-671-538-11 & SCREW(M2X4), SPECIAL HEAD VGN-BX60PZ/BX94PS/BX96PS (J)
  • Page 29 1008 1024 1001 1003 1022 1025 1005 1026 1019 1021 1006 1024 1010 1034 1009 1020 1001 1004 1018 1016 1010 1014 1023 -14SXGA+(QDI)- -14XGA(TMDT)- 1007 Sony Confidential 1015 VGN-BX60PZ/BX94PS/BX96PS (J) 1017 VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 1027 4-21 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 30 This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model. Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM)
  • Page 31 Only 1006 1029 1005 1002 1024 1022 1025 1026 1019 1021 1035 1024 1036 1038 1009 1001 1037 1018 1020 1016 1004 1010 1014 1023 1007 1015 1017 Sony Confidential 1027 VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-23 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 32 This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model. Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM)
  • Page 33 - Made by SH - 1033 1022 1008 1025 1026 1002 1019 1021 1039 1005 1009 1006 1040 1031 1001 1024 1020 1004 1018 1010 1024 1014 1023 1016 1007 1017 1015 1027 Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-25 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 34 RJ5 KAPTON LATCH 1040 2-319-112-01 TAPE LCD CABLE RJ9 2-667-171-01 CHINA SCREW (M2X8) 4-672-836-01 SCREW ,M2 SPECIAL HEAD,EG GRIP 4-671-538-11 <&> SCREW(M2X4), SPECIAL HEAD 2-899-891-01 SCREW (2X8.5), STEP SPECIAL Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-26 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 35 Replace only with part number specified. Les composants identifiés par une marque sont critiquespour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 2012 Head Set Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-27 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 36 The other type is the parts that are different depending on each model. 5 The SPRING DRIVE is used that is different depending on the Drive. Ref.No. 2100 2106 1-797-277-22 2-679-268-01 1-797-373-12 Part No. 1-797-407-51 2-679-267-01 1-797-476-11 Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-28 VGN-BX245CP/BX248CP/BX268CP (AO)
  • Page 37: Dip Switch

    VGN-BX665P, BX660P∗ (AM) VGN-BX394VP (EU) VGN-BX396XP, BX396VP, BX396BP (EU) 17WUXGA (SH) VGN-BX248CP, BX245CP (AO) VGN-BX268CP (AO) 14XGA (TMDT) 15.4WXGA (QDI) VGN-BX94PS∗ (J) 14SXGA+ (QDI) VGN-BX94PS∗ (J) VGN-BX640P∗ (AM) 14SXGA+ (TMDT) Sony Confidential VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) 4-29 VGN-BX245CP/BX248CP/BX268CP (AO) (END)
  • Page 38: Replacing The Cpu

    CPU socket lock position Sony Confidential Note: Lock the CPU properly, or operation becomes unstable. VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO) (END)
  • Page 39 This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. English / Japanese Sony Corporation 2006I2700-1 © 2006 Sony Corporation - 39 - 9-876-479-01 Published by Sony Corporation VBD VAIO Global CS Division...
  • Page 40 Revision History Suffix Ver. Date Contents QM No. Ver. 1 2006.09.19 First Edition <Remarks> [Sony Confidential] VGN-BX60PZ/BX94PS/BX96PS (J) VGN-BX640P/BX645FP/BX645P/BX660P/BX665P/BX670P/BX675P (AM) VGN-BX394VP/BX396BP/BX396VP/BX396XP/BX397XP (EU) VGN-BX245CP/BX248CP/BX268CP (AO)

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