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CELTIPOL CN-140 Technical Manual

Pneumatic equipment for polyurethane projection
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TECHNICAL MANUAL 2021
CN-140
PNEUMATIC EQUIPMENT FOR POLYURETHANE PROJECTION

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Summary of Contents for CELTIPOL CN-140

  • Page 1 TECHNICAL MANUAL 2021 CN-140 PNEUMATIC EQUIPMENT FOR POLYURETHANE PROJECTION...

  • Page 2: Table Of Contents

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual INDEX: 1. GENERAL CONDITIONS........................4 2. SAFETY CONDITIONS.........................5 3. APPLICATION SAFETY........................6 4. SAFE HANDLING OF CHEMICAL PRODUCTS..................7 5. EQUIPMENT TECHNICAL SHEET......................8 6. OVERVIEW............................9 7. 5600 EXPLODED VIEW PUMPING GROUP..................13 8.
  • Page 3 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 21. FAULT DETECTION IN THE APPLICATION:..................33 22. ELECTRICAL CONTROLS PANEL..................... 34 23. HOSE TRANSFORMER........................35 24. ELECTRICAL DIAGRAMS........................ 36 25. COMPONENTS LIST:........................40 26. COMMERCIAL GUARANTEE......................42 27. CE DECLARATION..........................44...

  • Page 4: General Conditions

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 1. GENERAL CONDITIONS. Before installing and starting up the Machine, read all the technical and safety documentation included in this manual carefully. It is important to pay particular attention to the information included here in order to become acquainted with handing and operating conditions of the Unit.

  • Page 5: Safety Conditions

    The first consideration to take into account is that during the design and project stage of the CN-140 machine, the regulations in force regarding machine Safety and Prevention of Risk in the Work Place have been scrupulously respected. Therefore, we can firmly state that the machine is intrinsically safe.

  • Page 6: Application Safety

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 3. APPLICATION SAFETY. • It is advisable for personnel with a history of respiratory complaints to avoid exposure to all isocyanates. • Chemical products must be handled safely in accordance with manufacturer's recommendations.

  • Page 7: Safe Handling Of Chemical Products

    • Throughout the entire operation explained above, the area must be correctly ventilated. Safety personnel equipment: Celtipol recommends the following personnel safety equipment for operations with foaming (see table): •• Protective mask for airways. •• Goggles to protect the eyes.

  • Page 8: Equipment Technical Sheet

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 5. EQUIPMENT TECHNICAL SHEET. CN 140 PNEUMATIC EQUIPMENT 1. TECHNICAL CHARACTERISTICS: PREHEATER POWER 7.200 W TRANSFORMER POWER 5.000 W POWER SUPPLY 12.200 W MAXIMUM CONSUMPTION 18 A (3x400 V 50/60 Hz)

  • Page 9: Overview

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 6. OVERVIEW 7126 7059 FRONT 7126 7043 7043 7052-1 7051 7053-3 7052-2 7056 7052-3 7080 7053-1 7053-2 7054 7045 1020 1037 1020......... Transformer cover 7053-2......Hose start-up pushbutton. 1037 ............Wheels.
  • Page 10 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 7003 REAR 1030 7081 7067 1028 7125 4110-1 7082 4110-2 5600 1025 2887 2888 2890 2889 2100 7038 1025 ........Rear cylinder cover 4110-2 ..........POLY Heater. 1028........ Pump structure support 5600..........
  • Page 11 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual RIGHT SIDE: 1023 1022 1021 1035 8110 1018 1019 1018 ..........Heater housing 1019........Transformer housing 1021..........Electrical cabinet 1022..........Control cover 1023 ......Pressure gauge support plate 1035..........Hose outlet unit.
  • Page 12 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual PNEUMATIC SYSTEM: 3008 7070 7033 7081 7034 7125 7043 1025 7070 3008 7082 1025......... Rear cylinder cover 7070......Quick Air Exhaust Valves 3008...........Mufflers 7081........Solenoid valve N.C. 7033..........Stopcock 1/2” 7082......... Solenoid valve N.O.

  • Page 13: Exploded View Pumping Group

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 7. 5600 EXPLODED VIEW PUMPING GROUP. Ref. DESCRIPTION 5243 1/4”NPT plug Piston Ø140 5553 5532 Screw M12x70 (x4) 5534 Pump release 5535 Screw M12x60(x4) 5541 Bottom base plate 5546 Piston nut M20...

  • Page 14: Exploded View Pumps

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 8. EXPLODED VIEW PUMPS. 7141 ISO pump (Ø32) Ref. DESCRIPTION 5820 2112 Watertight washer 3/8” 5830 3071 Elbow with racor 1/8” NPT (x2) 5802 Upper base 5803 Nylon guide 5803 5804 Seal stop ring...
  • Page 15 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 7142 POLY pump (Ø32) Ref. DESCRIPTION 5820 2112 Watertight washer 3/8” 5801 POLI packer bracket 5830 5802 Upper base 5803 Nylon guide 5804 Seal stop ring 5803 5805 Cylinder body 5806 Piston rod...
  • Page 16 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 3030 LUBRICATION PUMP: 4709 3037 2778 2114 Ref. DESCRIPTION 3045 2114 Washer 3038 2778 Pump release 3028 Inlet non-return valve 3040 3029 Outlet non-return valve 3044 3036 Upper cover 3037 Retaining nut...
  • Page 17 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 3028 Inlet non-return valve: 3066 Ref. DESCRIPTION 3035 3035 Sphere Ø6 3065 Fitting 1/4” 3065 3066 Stop 1/8” 3029 Outlet non-return valve: 3031 3035 Ref. DESCRIPTION 3031 Stop 1/8” 3034 Spring Ø5 3034 3035 Sphere Ø6...

  • Page 18: Liquid Filters Unit

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 9. 2100 LIQUID FILTERS UNIT 2111 2109 2112 2108 2107 2113 2108 2103 2106 2105 Ref. DESCRIPTION SPARE PARTS KIT (2208) 2103 O-ring Øin. 30x2 2103 O-ring Øin. 30x2 2104 Filter body...

  • Page 19: Ends Of Stroke

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual ENDS OF STROKE. 7112 7115 3027 7115 7112 Ref. DESCRIPTION 3027 Vertical bracket 7112 End of stroke bracket 7115 Limit switch...

  • Page 20: Liquid Heater

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 4110 LIQUID HEATER. Right side (POLY): 3020 3056 7001 3057 2758 3054 3021 Ref. DESCRIPTION 5243 4762 Thermostat 2758 Heater (ISO) 3019 Heater (POLI) 3020 Heater cover 3021 Ø16x485 400V/1800W 3054...

  • Page 21: Hose Outlet Unit

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 1035 HOSE OUTLET UNIT. 7045 7046 5243 7086 7003 7001 7001 7012 7011 1032 5243 Ref. DESCRIPCIÓN 1032 Hose outlet block 5243 Plug 1/4’’ NPT 7001 M-M 3/8’’NPT-G3/8’’ joint 7003 Swift air connector female 3/8”...

  • Page 22: Hose

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual HOSE. 8110 MACHINE CONNECTION STRETCH 7005 2708 7008 2750 2701 7004 7009 7223 2702 3007 7010 2707 Ref. DESCRIPTION 2701 ISO line 2702 POLI line 2707 Hose wire 2708 Hose air conduit...
  • Page 23 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 8130 HOSE FITTING. 7121 3005 2751 7120 3004 Ref. DESCRIPTION 2751 Insulator separator 3004 ISO hose fitting 3005 POLI hose fitting 7120 Male air connector 7121 Female air connector...
  • Page 24 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 8120 GUN CONNECTION STRETCH. 3100-C 2703 3500 2704 7005 7004 2752 2707 2708 7005 4763 2020 7004 2709 Ref. DESCRIPTION 2710 2020 Swift connector air gun 2703 ISO hose 2704 POLI hose...

  • Page 25: Start-Up Sequence

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 14. START-UP SEQUENCE. 1. Install the machine completely fixed and stable. 2. Electrical connection of the unit. Ensure that the electrical connection is correct and that the line is suitably shielded (magnetothermal and differential shielding).

  • Page 26: Selecting Work Temperature

    9. Close the stopcock taps for products on the gun and pull the trigger 2 or 3 times. 10. Close the air stopcock on the gun. 11. Dismantle the side and front housings of the gun for cleaning. Lubricate with Celtipol grease 12.

  • Page 27: Extended Stop Sequence (Over One Month)

     Re-add the spray until all the solvent has been bled from the system and only the plasticizer comes out of the side blocks  Apply a thick layer of Celtipol grease to each side of the front housing of the gun.  Once again, place the side blocks on the front housing of the gun ...

  • Page 28: System Maintenance

    CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 18. SYSTEM MAINTENANCE.  Lubricate the Piston rods when stopping the machine with D.O.P. (Daily) 17•  Clean and refill the gun with white lithium grease or petroleum jelly (daily).  Clean filters on the product input with ethyl-glycol (weekly).
  • Page 29 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual Gun:  Ensure that the product tap is fully open.  Check the cleanliness of the front hole on the mixing chamber.  Check for the extent of cleanliness in the filter grille.

  • Page 30: Locating Incidents

    Machine. The information provided should be use as a guide to be able to detect and solve most of the problems before resorting to the Celtipol technical assistance service. In any case, feel free to contact the technical assistance service where a team of qualified technicians will attend to you and will assess you wherever you may require.
  • Page 31 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual (Identifying which component causes decompensation is relatively easy if we consider that the chemical components used in Polyurethane foaming systems are of a different color. By observing the color of the material coming out of the gun you will know which component is missing).
  • Page 32 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 6. Failure in the ends of stroke in change of direction. The dosing pump system has two limit switches to change the direction of the pumping unit. If one of them fails, the pump unit will lock in position near where the end of stroke has failed.
  • Page 33 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 21. FAULT DETECTION IN THE APPLICATION: The simplest way to objectively detect if there are faults in the application is to observe the spraying, which is affected by the following parameters: ...
  • Page 34 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual ELECTRICAL CONTROLS PANEL. 7203 7204 7206 7208 7211 7207 7213 7215 7219 7221 7203..General magnetothermal 3x32A Hose Alarm....R5 7204..... General contactor K1 Cylinder....R6-R7-R8 7206..........Fuses 7211....Maneuver transformer Polyol...... (F1-F2) 7207....Maneuvring fuses (F7-F8) Isocyanate....
  • Page 35 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual HOSE TRANSFORMER. 7042 7222 5000 VA transformer connection example Electrical connections for different lengths of heated hoses 7222......Ammeter transformer. 7042........Hose transformer.
  • Page 36 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual ELECTRICAL DIAGRAMS.
  • Page 37 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual...
  • Page 38 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual...
  • Page 39 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual...
  • Page 40 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual COMPONENTS LIST: 1018 Heater housing.........p-11 3007 Electrical connectors........p-22 1019 Transformer housing........p-11 3008 Mufflers............p-12 1020 Transformer cover ........p-9 3019 ISO heater ..........p-20 1021 Electrical cabinet........p-11 3020 POLY heater..........p-20 1022 Control cover..........p-11 3021 Heater cover..........P-20...
  • Page 41 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual 5561 Cylinder head........... p-13 7043 Air pressure gauge........ p-9,10 ........p-13 5562 7045 High pressure gauge......p-9,21 Bottom cylinder head ..........p-13 5564 7046 Pressure switch........p-21 Cylinder body 5573 ......p-13 7051 Cycle counter..........
  • Page 42 2. This guarantee does not cover or pay for damages resulting from changes or adjustments that may be made to the product, without the prior written consent of CELTIPOL in order to comply with safety or technical standards, national or local, in countries other than those for which the product has been designed and manufactured.
  • Page 43  Failure to use the product for purposes other than those for which it is designed or failure to comply with CELTIPOL's instructions for use and maintenance.  Installation or use of the product in a manner that does not comply with the technical or safety regulations of the country where used.
  • Page 44 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual CE DECLARATION.
  • Page 45 CN-140 TECHNICAL MANUAL 03-2021 Translation of the original manual...

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