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HiP T Series Instructions - Parts Manual

Intensifier pump
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Instructions-Parts
T-Series Intensifier
Pump
Pneumatic pump for generating high pressure for hydrostatic tests and
hydraulically-operated systems. For professional use only.
See page 3 for model information, including maximum working pressures.
Important Safety Instructions
Read all warnings and instructions in this manual
before using the equipment. Save all instructions.
3A6823A
EN

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Summary of Contents for HiP T Series

  • Page 1 Instructions-Parts T-Series Intensifier Pump 3A6823A Pneumatic pump for generating high pressure for hydrostatic tests and hydraulically-operated systems. For professional use only. See page 3 for model information, including maximum working pressures. Important Safety Instructions Read all warnings and instructions in this manual before using the equipment.

  • Page 2: Table Of Contents

    Approvals Contents Approvals ....... . . 2 Troubleshooting ......13 Models .

  • Page 3: Models

    Models Models 6.0 Inch Motor Maximum Maximum Displacement / Seal Working Pneumatic Inlet Stroke* Part No. Model Ratio Material Pressure Pressure (ml) psi (MPa, bar) psi (MPa, bar) T6058-576-NBR-00 T6058-576-FKM-00 58,000 T6058 576:1 0.12 (2.0) (399.8, 3998) T6058-576-FFKM-00 FFKM T6058-576-EPR-00 T6036-365-NBR-00 T6036-365-FKM-00 36,500...

  • Page 4: Inch Motor

    Models 7.5 Inch Motor Maximum Maximum Displacement / Seal Working Pneumatic Inlet Stroke* Part No. Model Ratio Material Pressure Pressure (ml) psi (MPa, bar) psi (MPa, bar) T7568-900-NBR-00 T7568-900-FKM-00 68,000 T7568 900:1 75 (0.52, 5.2) 0.12 (2.0) (468.8, 4688) T7568-900-FFKM-00 FFKM T7568-900-EPR-00 T7557-571-NBR-00...

  • Page 5: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 6 Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system com- ponent.

  • Page 7: Installation

    Installation Installation Required Accessories Install the following required accessories in the order shown in F . 1, using adapters as necessary. To reduce the risk of injury from ejected ice, do not operate the motor without a plumbed exhaust line or NOTE: If you supply your own accessories, be sure they muffler installed.

  • Page 8: Typical Installation

    Bleed-type master pneumatic valve sifier pump (E) is the only component in F . 1 supplied Pump pneumatic regulator by HiP. All other components are available from HiP to Intensifier pump be ordered separately. Fluid filter/strainer (at the fluid supply container)

  • Page 9: Mount The Pump And Connect Fluid Supply

    Installation Mount the Pump and Connect Connect Pneumatic Supply Fluid Supply 1. Install the pressure regulator (D) and gauge to con- trol the inlet pressure. See Models on page 3 for your model’s maximum pneumatic pressure. 2. Install a pneumatic line filter (B) to keep debris from affecting pump performance and to increase pump NOTE: A strainer (F) or fluid filter is required before the life.

  • Page 10: Operation

    Operation Operation Pressure Relief Procedure Flush the Equipment Perform the Pressure Relief Procedure when- ever you see this symbol. To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest pos- sible pressure.

  • Page 11: Prime The Pump

    Operation Prime the Pump Build Pressure 1. Close the fluid pressure relief valve (H) and open the fluid outlet valve (G) that is connected to the hydraulic system. Bleed the hydraulic system of all air per the manufacturer’s recommended practice. 1.

  • Page 12: Maintenance

    Maintenance Maintenance Preventive Maintenance Schedule The operating conditions of your particular pump deter- mines how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your pump. Tighten Threaded Connections Check that all threaded connections are tight before each use and at routine intervals.

  • Page 13: Troubleshooting

    Troubleshooting Troubleshooting 1. Perform Pressure Relief Procedure, page 10, before checking or repairing pump. 2. Check all possible problems and causes before dis- assembling pump. Problem Cause Solution Air bubbles in fluid. Fluid inlet line is loose. Tighten. Fluid leaking. Loose fittings.

  • Page 14: Repair - Pump Lower

    Repair - Pump Lower Repair - Pump Lower Disconnect the Pump Lower Before servicing or repairing your pump, verify that pressure is relieved according to the Pressure Relief Procedure, page 10, and that all fluid and pneumatic Threads are very sharp. Use a rag to protect hands lines are properly shut off.

  • Page 15: Pump Repair

    Repair - Pump Lower Pump Repair Low/Medium Pressure High Pressure Seal Stacks High Pressure Checks Medium Pressure Checks Low Pressure Checks 1. Remove the packing nut (109) from the top of the 5. Low-pressure pumps only. Remove the o-rings fluid cylinder (101). Do not remove either the lower (113 and 115), compression springs (116), and bracket (111) or locking ring (110).

  • Page 16: Reconnect The Pump Lower

    Repair - Pump Lower 7. Low-pressure pumps only. Install the large o-ring (113) into the inlet port of the fluid cylinder (101), then install the inlet check housing (117). 8. Medium-pressure pumps only. Install the spacer (121) into the inlet port of the fluid cylinder (101), then install the inlet check housing (117).

  • Page 17: Repair - Pneumatic Motor

    Repair - Pneumatic Motor Repair - Pneumatic Motor Replace Seals or Rebuild Pneumatic Valve Inspect and replace seals and worn parts while disas- sembling and reassembling the pneumatic valve on the following pages. Pneumatic Valve Use F . 6 and the following table to identify the kits needed for replacements: Replace Complete Pneumatic Valve 1.
  • Page 18 Repair - Pneumatic Motor 310 †321 307 304 303 311 312 313 305 †308 302 †309 †308 307 †321 Apply lubricant. 310 ti16213a 3A6823A...

  • Page 19: Replace Pilot Valves

    Repair - Pneumatic Motor Reassemble the Pneumatic Valve 7. Install the spring (311). Lubricate and install the pneumatic valve cup (312), see F . 8. Align the 1. See F . 6. Lubricate detent cam (304) and install small round magnet with the pneumatic inlet. into housing (301).

  • Page 20: Repair Pneumatic Motor

    Repair - Pneumatic Motor Repair Pneumatic Motor NOTE: There is no need to take apart the piston assem- bly. If any part is worn or damaged, the individual pis- tons and plungers are available as kits and should be NOTE: Pneumatic Motor Seal Kits are available. See replaced.
  • Page 21 Repair - Pneumatic Motor Stack for models T6003 and T7505 only U-cup up U-cup down U-cup up U-cup down U-cup up Stack for all models except T6003 and T7505 . 10 13. Install the tie bolts (210) hand tight. See the figure 10.
  • Page 22 Repair - Pneumatic Motor Reconnect the Pneumatic Motor 1. With the lower bracket (111) and locking ring (110) still attached to the pump lower (3), slide the pump lower onto the bottom of the pump. 2. Orient the lower bracket (111) as shown in F .

  • Page 23: Parts

    Parts Parts T-Series Intensifier Pump T-Series Intensifier Pump Parts List Ref. Part Description See Air Motor Replacement, pg 31 Pneumatic motor, 6.0 in. Pneumatic motor, 7.5 in. Spacer; (included with ref. 3) See Pump Lower Replacement, pg 31 Pump lower Lock washer;...

  • Page 24: Pump Lower

    Parts Pump Lower 3A6823A...
  • Page 25 Parts Pump Lower Parts List Ref. Part Description See Pump Lower Replacement, pg 31 Fluid cylinder Bearing; low/medium-pressure pump Bearing; high-pressure pump Washer O-ring See Seal Stacks, pg 30 Seal Back-up ring Packing ring Spacer (high-pressure pumps only) Packing nut Locking ring Lower bracket O-ring...

  • Page 26: Pneumatic Motor

    Parts Pneumatic Motor T60xx, 6.0 in. (152.4 mm); T75xx, 7.5 in. (190.5 mm), shown 3A6823A...
  • Page 27 Parts Pneumatic Motor Parts List Part number shown: T60xx: 6.0 in. (152.4 mm) T75xx: 7.5 in. (190.5 mm) Ref. Part Description Lower cover; T6000 See Lower Air Motor Covers, pg 31 Lower cover; T7500 Spacer; (included with ref. 201) U-cup packing; (included with ref. 201) Retainer ring;...

  • Page 28: Pneumatic Valve

    Parts Pneumatic Valve 3A6823A...
  • Page 29 Parts Pneumatic Valve Parts List Pneumatic valve parts are not sold individually. The table below show possible kit options for each part. Pneumatic Valve Repair Pneumatic Valve Seal Pneumatic Valve End Ref. Description Kit 24A538 Kit 24A536 Cap Kit 24A361 Housing ...

  • Page 30: Kits And Accessories

    Kits and Accessories Kits and Accessories Repair Kits Check Valves Models Type / Material 0305 0507 0610 1016 1219 1625 2539 3657/5868 Inlet 68K 25T000 Inlet EPR 25T002 25T010 Inlet FFKM 25T003 25T011 Inlet FKM 25T004 25T012 Inlet NBR 25T005 25T013 Outlet 68K 25T001...
  • Page 31 Kits and Accessories Air Motor Soft Seals (Includes plug o-ring, cylinder o-rings, piston o-ring, manifold gaskets, air valve gasket, plunger u-ring, and retaining ring) Models Air Motor T6003 T6005 T6006 T6010 T6012 T6016 T6025 T6036 T6058 6.0 inch 25T087 25T088 25T089 25T090 25T091...
  • Page 32 Kits and Accessories Motor Manifold Muffler - Small 24A580; all models and sizes 25T105; all models and sizes Motor Air Valve Muffler - Large 24A352; all models and sizes 25T106 (includes adapter); all models and sizes Pilot Valve 24A366; all models and sizes 3A6823A...

  • Page 33: Dimensions

    Dimensions Dimensions T-Series Pump Dimensions . 12 T-Series Pump Dimensions and Mounting Holes Size 6000 8.75 in. 11.5 in. (22.2 cm) (29.2 cm) 13.5 in. 5.4 in. 4.0 in. 6.5 in. 1.75 in. 5.25 in. (34.3 cm) (13.7 cm) (10.2 cm) (16.5 cm) (4.4 cm) (13.3 cm)

  • Page 34: Pneumatic Mounting Hole Diagrams

    Dimensions Pneumatic Mounting Hole Diagrams T6000 (6 in. motor) Three 5/8-11 tie rod holes 5.906 in. (150 mm) bolt circle Two M8 mounting holes 2.0 in. (50 mm) ti12738a Four M8 X 1.25 optional mounting holes ti12737a 3.38 in. (86 mm) .

  • Page 35: Technical Specifications

    Technical Specifications Technical Specifications T-Series Intensifier Pump Metric Maximum Fluid Working Pressure Varies by model. See Models on page 3. Environmental Temperature Range 35°–130°F 2°–54°C Maximum Pump Speed 180 cycles per minute* Noise Pneumatic Motor Sound Power 85 dB Pneumatic Motor Sound Pressure 78 dB Inlet/Outlet Sizes Fluid Inlet Size (all models)

  • Page 36: Graco High Pressure Equipment Company Standard Warranty

    Graco High Pressure Equipment Company Standard Warranty Graco High Pressure Equipment Company warrants all equipment referenced in this document which is manufactured by Graco High Pressure Equipment Company and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.

This manual is also suitable for:

T6058T6036T6025T6016T6012T6010 ... Show all

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