cascade corporation G Series Original Instructions Manual

Non-revolving clamps

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NSTALLATION INSTRUCTIONS

and PERIODIC MAINTENANCE

G-Series

Non-Revolving Clamps

Includes:

Non-Sideshifting Clamps,

Sideshifting Clamps,

Fork Positioners,

Independent Arm/Fork Control,

Carton Clamps &

White Goods Clamps

Original Instructions

Number 6033701-R9 EN

cascade

corporation

Cascade is a Registered Trademark of Cascade Corporation

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Page 1 NSTALLATION INSTRUCTIONS and PERIODIC MAINTENANCE G-Series Non-Revolving Clamps Includes: Non-Sideshifting Clamps, Sideshifting Clamps, Fork Positioners, Independent Arm/Fork Control, Carton Clamps & White Goods Clamps Original Instructions Number 6033701-R9 EN cascade  corporation Cascade is a Registered Trademark of Cascade Corporation...
Page 2: Table Of Contents
CONTENTS Recommended Hydraulic Supply Truck Requirements Installation Attachments without Arms Contact Pad Extension – Carton Clamps Load Troubleshooting – Carton Clamps Adjusting Pad Camber – Carton Clamps Standard (Shimmed) Design Flexible (ADJUSTA-BLOCK) Design Periodic Maintenance General Attachments with External Sideshift Carton Clamp Attachments Nameplate Icons This manual provides instructions for installing Cascade...
Page 3: Recommended Hydraulic Supply
RECOMMENDED HYDRAULIC SUPPLY G-Series Non-Revolving Sliding Arm Clamps provide the best performance with one of the hydraulic supply arrangements shown below. Refer to Cascade Hose & Cable Reel Selection Guide, Part No. 212199, to select the correct hose reel for the mast and truck. The hose and fitting requirements are: •...
Page 4: Truck Requirements
TRUCK REQUIREMENTS WARNING: Rated capacity of the truck/ attachment combination is a responsibility of the original truck manufacturer and may be less than that shown on the attachment nameplate. Consult the truck nameplate. Truck Relief Setting (see attachment nameplate) Low Pressure High Pressure 155 bar 190 bar - Recommended...
Page 5: Installation
INSTALLATION Follow the steps shown to install the attachment on the truck. Read and understand all WARNING and CAUTION statements. If you don't understand a procedure, ask a supervisor, or call the nearest Cascade Service Department for assistance. Attach overhead hoist WARNING: Verify that the overhead Remove banding, use multiple chains hoist and chains or straps are rated for...
Page 6 INSTALLATION RH CLAMP(or FORK POSITION) Ports Prepare Hoses Clamp (or Close) Determine hose lengths required for Open hydraulic supply configuration of truck. Cut hoses to length and install end fittings, or use hose kits supplied. IMPORTANT: Valve options include LH or RH supply porting for Clamp and Sideshift.
Page 7 INSTALLATION Flush hydraulic supply hoses Install hoses using union fittings. Operate auxiliary valves for 30 sec. Remove union fittings. Mount attachment on truck carriage Center truck behind the attachment. Tilt forward and raise carriage into position. Engage upper mounting hooks with upper carriage bar.
Page 8 INSTALLATION Install and engage lower hooks BOLT-ON TYPE BOLT-ON TYPE w/ EXTERNAL w/ INTERNAL QUICK-CHANGE TYPE SIDESHIFTING SIDESHIFTING Inspect hooks for excessive clearance. IMPORTANT: Adjust Lower To reverse guides to lower hooks for Carriage change clearance, Lower operating clearance. refer to Step 2. Carriage Tap tight into position.
Page 9 INSTALLATION Install solenoid control knob or pushbutton switch (solenoid-equipped) NOTE: Shrink tubing Pushbutton may be removed around Snap Ring Switch button as desired. ID Plate PRESS 60 mm BUTTON SIDESHIFT TO CLAMP Typical Foam Tape Button toward driver Heat Shrink Tubing AC0898.eps Adapter CL2785.eps...
Page 10 INSTALLATION Cycle attachment functions • WARNING: Make sure all personnel With no load, cycle CLAMP (or FORK POSITION) are clear of the clamp during testing. function and SIDESHIFT function several times. Check for equal arm movement and adequate arm speed. •...
Page 11 INSTALLATION Adjust Relief Cartridges WARNING: Before removing hydraulic To avoid over clamping or slow sideshifting speed, lines or components, relieve pressure relief cartridges should be adjusted to ensure correct in the hydraulic system. Turn the truck settings. Check the nameplate and decal on the valve for off and open the truck auxiliary control correct CLAMP hydraulic pressure settings.
Page 12 INSTALLATION Adjust Relief Cartridges (continued) Clamp Relief Adjustment – Clamp Force Method (Carton Clamp Attachments only) A Cascade 4-Point Force Distribution Tester is required for this procedure. Extend the arms to the most common load width. Lower the contact pads to just above the floor. Position the tester between the contact pads.
Page 13: Attachments Without Arms
ATTACHMENTS WITHOUT ARMS Attachments without arms are supplied with two arm bases. Special forks can be welded directly to the arm bases or they can be used as a base to fabricate custom built arms. Drive Adapter WARNING: Cascade requires that a qualified or certified welder experienced in this type of fabrication be used for best quality.
Page 14: Contact Pad Extension - Carton Clamps
CONTACT PAD EXTENSION CARTON CLAMPS Attachments supplied with contact pad extensions are installed as follows: Install pivot block to contact pad. Tighten capscrews to 90 Nm. Loosen lever on pivot block. Position the lever to the front face of the pivot block. Insert the lower lock plate into the pad extension.
Page 15: Load Troubleshooting - Carton Clamps
LOAD TROUBLESHOOTING CARTON CLAMPS IF FRONT STACK OF LOAD TILTS OUT: Check for bent Re-clamp stabilizers, load against straighten or backrest replace Check for bent pads, straighten or replace Position center CL2503.eps of load between pad pivot and backrest IF LOWER TIER OF LOAD BRIDGES DOWN OR SLIDES OUT: Check hydraulics for...
Page 16 LOAD TROUBLESHOOTING CARTON CLAMPS IF LOWER TIER OF LOAD IS CREASED: Re-clamp load squarely between pads Check hydraulics for high supply pressure Check for bent pads, straighten or replace CL2505.eps Add or increase Re-clamp load so bottom edge negative camber (Contact Cascade is even with bot- tom of pads...
Page 17: Adjusting Pad Camber - Carton Clamps
ADJUSTING PAD CAMBER – CARTON CLAMPS STANDARD (SHIMMED) DESIGN The following procedure is performed on attachments with standard (shimmed) design for contact pad and stabilizer. This procedure can be performed with the arms in place and the attachment mounted on the truck. A Cascade 4-Point Force Distribution Tester can also be used to verify Position contact the clamp force over the contact pad surface.
Page 18: Flexible (Adjusta-Block) Design
ADJUSTING PAD CAMBER – CARTON CLAMPS FLEXIBLE (ADJUSTA-BLOCK) DESIGN The following procedure is performed on attachments with flexible (ADJUSTA-BLOCK) design for contact pad and stabilizer. This procedure can be performed with the arms in place and the attachment mounted on the truck. A Cascade 4-Point Force Distribution Tester is required for this procedure.
Page 19: Periodic Maintenance
PERIODIC MAINTENANCE General WARNING: After completing any service procedure, always test the attachment NOTE: Refer to the following pages for periodic through five complete cycles. First test maintenance specific to attachments with external sideshift empty, then test with load to make sure (page 18) and carton clamps attachments (page 18).
Page 20: Attachments With External Sideshift
PERIODIC MAINTENANCE Attachments with External Sideshift External Sideshifter In addition to (or in place of, where necessary) the periodic maintenance found in the "General" periodic maintenance Socket Capscrew schedule (page 17), perform the following for attachments with external sideshift equipped: 500-Hour Maintenance •...
Page 21: Carton Clamp Attachments
PERIODIC MAINTENANCE Carton Clamp Attachments In addition to (or in place of, where necessary) the periodic maintenance found in the "General" periodic maintenance schedule (page 17), perform the following for Carton Clamp attachments: Contact Pad Capscrews Upper Arm 1000-Hour Maintenance Bearings •...
Page 22: Nameplate Icons
ET NIMEPLAADILE IKOONID LV AR NOSAUKUMU, IKONAS SV NAMNSKYLTEN IKONER FI NIMIKYLTTI KUVAKKEET MT NAMEPLATE ICOANE TR BILGI ETIKETI SIMGELERI Cascade Corporation • www.cascorp.com • Icons & Patents: www.cascorp.com/support 6095754 FR PLAQUE ICÔNES NL NAAMBORD ICONEN ZH 铭牌图标 EN MODEL ES MODELO IS MÓDEL...
Page 23 KOMBINATIONEN GAFFELTRUCK OCH AGGREGAT SKA FÖLJAS. TR ARAÇ KAPASITESI VE DONANIM KOMBINASYONU, GÖSTERILEN DONANIM KAPASITESINDEN DÜŞÜK OLABILIR. ARAÇ BILGI ETIKETINE BAŞVURUN. ARAÇ KAPASITESI VE DONANIM KOMBINASYONU UYUMLU OLMALIDIR. ZH 叉车与叉车属具的综合承载能力可能小于显示的叉车属具承载能力。请参考叉车铭牌。应符合叉车与叉车属具的综合承载能力。 © Cascade Corporation 2011 www.cascorp.com 04-2011 No. 6098046-R2 6033701-R9 EN...
Page 24 Pte. Ltd. Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5 Australia New Zealand Singapore 637796 Tel: 1-800-227-223 Tel: +64-9-273-9136 Tel: +65-6795-7555 Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368 © Cascade Corporation 2019 04-2019 Part Number 6033701-R9 EN...

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