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Empire EMT-7R Instruction & Parts Manual

Power rotary machine
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Instruction & Parts Manual for
Power Rotary Machine
Operator must read and understand
Instruction Manual prior to operating the
EMT -7R Power Rotary Machine, as damage
to machine or personal injury may result.
Electrician must refer to electrical schematics in
this manual before initial startup.
EMT-7R
390 EAGLE DR.
WINNIPEG, Manitoba
CANADA R3C 2E6
Toll Free: 1-800-665-8089
Ph#: 204-779-7791
Fax#: 204-779-7796
Email: sales@empire -machinery .com
Web: www.empire-machinery.com
Effective July 7, 2010

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Summary of Contents for Empire EMT-7R

  • Page 1 390 EAGLE DR. WINNIPEG, Manitoba CANADA R3C 2E6 Toll Free: 1-800-665-8089 Ph#: 204-779-7791 Fax#: 204-779-7796 Email: sales@empire -machinery .com Web: www.empire-machinery.com Instruction & Parts Manual for EMT-7R Power Rotary Machine Operator must read and understand Instruction Manual prior to operating the EMT -7R Power Rotary Machine, as damage to machine or personal injury may result.
  • Page 3 Safety Rules are read by all machine operators prior to operating. If any of the EMT-7R safety labels are missing from the machine or damaged, it is the owner’s responsibility to contact Empire Machinery & Tools Ltd. immediately for replacement labels. See...
  • Page 4 START UP/OPERATION INSTRUCTIONS WIRING Prior to electrical hookup please refer to Wiring Schematic on next page. CLEANING Remove the factory applied rust inhibitor with a degreasing agent or oil soaked rags. LUBRICATION Check gearbox Oil Sight Glass (2) for proper oil levels The following tables will provide you with manufacturers and types of oil and grease recommended by the factory.
  • Page 5 FAILURE TO WIRE ACCORDING TO WIRING SCHEMATICS WILL RESUT IN INVERTER DAMAGE) ROLL INSTALLATION The EMT-7R comes with a lower shaft adjustment (14) so rolls with differing centerlines can be lined up. Loosen the locking screw on the right hand side of the unit (12) and then bring the rolls together.
  • Page 7 EMT-7R Parts Breakdown...
  • Page 12 Optional Accessories for EMT-7R • Single Bead Rolls (3/16”, 1/4”, 1/2”) • HEAVY Crimping Rolls (1-1/2”) 16GA/18GA • HEAVY Combination Crimp & 3/8” Bead Rolls (Inc. Spacer to allow use of crimp rolls only) • NEW! LIGHT Crimping Rolls (20GA & lighter) •...
  • Page 13 Bead 1/8”, 3/16”, 1/4”, 3/8”, 1/2” Optional Air Cylinder Op- tion Allows for Hands Free Operation Offset 11” Throat Depth Hardened Steel Back- ing Plate High Efficiency Motor Dual Voltage Motor Slit Optional Speed Control gives operator infinitely variable speed and forward/reverse at the flip of a switch Optional Base Raises the...
  • Page 14 Offset Rolls • With large spacers on the top and bottom shafts install the male offset roll on the top shaft and the female offset roll on the bottom shaft • Tighten locking collars. • Bring top shaft down until rolls are just touching. •...
  • Page 15 1/2” #20 Flange Rolls • Install flat roll on the top shaft. • Remove bottom spacing collar and install the threaded spacing collar. • Loosen the bottom shaft locking screw and adjust shaft all the way in and then tighten the locking screw. •...
  • Page 16 Crimp Rolls • Remove the large shaft spacing collars on the top and bottom shaft • Install the small spacers that came with the rolls on the shafts. • Install the top and bottom crimp roll with the recess in the face of the roll to the front of the machine.
  • Page 17 Combination Bead & Crimp • Remove the large shaft spacing collars on the top and bottom shaft • Install the top and bottom crimp rolls with the recess in the face of the roll to the back of the shaft. •...
  • Page 18 Yellow Finger Guard Jam Nut The EMT-7R Air Cylinder option is a cost effective way of allowing the operator hands free operation to maintain full control of the part being formed. This option is not recommended for Flanging Rolls or Spin In Collar Rolls as these rolls require a stepping down of the top shaft and the travel on the air cylinder is continuous and not able to stop &...
  • Page 19 EMT-7R Programmable Top Shaft Control The PLC Control for the top shaft on the EMT-7R is a single program control that utilizes intervals of air being introduced to the air over oil hydraulic system and wait times between each burst of air. The control has two different operating modes and they...

  • Page 20: The Arrow Keys

    INDEX #: This number is the number of downward movements of the top shaft is required to complete the program and the part. Once the control has counted this number of movements you will be instructed to release the foot pedal. This number is also a trial and error number that must be set by trying a part to determine the required movements of the top shaft to finish the part.
  • Page 21 EMT-7R. There are two separate micro switches in the foot pedal and they operate as follows. When you press on the...
  • Page 22 Electrical Schematics for Air/Oil Hydraulic Package...
  • Page 23 UNIVERSAL EMT 7...
  • Page 24 UNIVERSAL EMT 7...
  • Page 25 UNIVERSAL EMT 7...
  • Page 29 Air Hydraulic Pumps Instruction Manual MODELS: PA1500 This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Maximum Operating Pressure 10,000 PSI PA1500 Printed in Taiwan...

  • Page 30: Product Description

    Use only those adapters and attachments provided and approved by the manufacturer. Manifold Plug/ Oil Output Port Foot Pedal (NOT USED ON EMT-7R) Shipping/ Air Vent Plug (replace Shipping Plug with Plastic Cap/ Air Input Port...

  • Page 31: Specifications

    SPECIFICATIONS Output Flow Rate Usable Oil Rated Input Air Output Port Input Port Weight Model /min) Capacity Pressure Pressure Thread Threads (lbs Number (psi) (psi) (Oil) (Air) w/fluid) No Load Load PA1500 91.5 10,000 110 - 175 3/8” -18NPTF 1/4” - 18NPT 18.1 WARNING •...

  • Page 32: Maintenance

    BEFORE USE AND SET UP For Models PA1500: 1. To extend the cylinder, depress on the foot pedal 1. Familiarize yourself with the specifications and until desired position is reached. illustrations in this owners manual. Know your pump, 2. To hold the cylinder in position, release the foot pedal to its limitations and how it operates before attempting to the half way detent to deactivate the pump.

  • Page 33: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following information is intended as an aid in determining if problem exists. Pumps should be repaired only by authorized BVA Service Center. For repair service, contact service center in your area. Symptom Possible Causes Corrective Action Application does not extend, move or •...
  • Page 34 Air Hydraulic Pump Service Parts MODEL: PA1500 Note: Not all components of the pump are replacement items, but are illustrated PA600-M0 as a convenient reference of location and position in the assembly sequence. rev 08/07 Parts Illustration...
  • Page 35 Air Hydraulic Pump Service Parts MODEL: PA1500 Note: Not all components of the pump are replacement items, but are illustrated PA600-M0 as a convenient reference of location and position in the assembly sequence. rev 08/07 Parts List Description Item PA1500 Part# Description Item PA1500 Part#...

  • Page 36: Lifetime Limited Warranty

    • BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product. 390 Eagle Drive, Winnipeg, MB, R3C 2E6 Ph# 800-665-8089, Fax# 204-779-7796 email: sales@empire-machinery.com www.empire-machinery.com...
  • Page 38 Air Hydraulic Pumps Instruction Manual MODELS: PA1500 This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Maximum Operating Pressure 10,000 PSI PA1500 Printed in Taiwan...
  • Page 39 Use only those adapters and attachments provided and approved by the manufacturer. Manifold Plug/ Oil Output Port Foot Pedal (NOT USED ON EMT-7R) Shipping/ Air Vent Plug (replace Shipping Plug with Plastic Cap/ Air Input Port...
  • Page 40 SPECIFICATIONS Output Flow Rate Usable Oil Rated Input Air Output Port Input Port Weight Model /min) Capacity Pressure Pressure Thread Threads (lbs Number (psi) (psi) (Oil) (Air) w/fluid) No Load Load PA1500 91.5 10,000 110 - 175 3/8” -18NPTF 1/4” - 18NPT 18.1 WARNING •...
  • Page 41 BEFORE USE AND SET UP For Models PA1500: 1. To extend the cylinder, depress on the foot pedal 1. Familiarize yourself with the specifications and until desired position is reached. illustrations in this owners manual. Know your pump, 2. To hold the cylinder in position, release the foot pedal to its limitations and how it operates before attempting to the half way detent to deactivate the pump.
  • Page 42 TROUBLESHOOTING GUIDE The following information is intended as an aid in determining if problem exists. Pumps should be repaired only by authorized BVA Service Center. For repair service, contact service center in your area. Symptom Possible Causes Corrective Action Application does not extend, move or •...
  • Page 43 Air Hydraulic Pump Service Parts MODEL: PA1500 Note: Not all components of the pump are replacement items, but are illustrated PA600-M0 as a convenient reference of location and position in the assembly sequence. rev 08/07 Parts Illustration...
  • Page 44 Air Hydraulic Pump Service Parts MODEL: PA1500 Note: Not all components of the pump are replacement items, but are illustrated PA600-M0 as a convenient reference of location and position in the assembly sequence. rev 08/07 Parts List Description Item PA1500 Part# Description Item PA1500 Part#...
  • Page 45 • BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product. 390 Eagle Drive, Winnipeg, MB, R3C 2E6 Ph# 800-665-8089, Fax# 204-779-7796 email: sales@empire-machinery.com www.empire-machinery.com...