diversey swingo 4000 Technical Manual

Hide thumbs Also See for swingo 4000:

User manual (11 pages)

page of 164

/ 164
Contents
Table of Contents
Bookmarks

Table of Contents

Quick Links

Technical Manual

Edition: V1.01/2012

Table of Contents

Need help?

Do you have a question about the swingo 4000 and is the answer not in the manual?

Questions and answers

Summary of Contents for diversey swingo 4000

Page 1 Technical Manual Edition: V1.01/2012...
Page 2: Table Of Contents
Mounting of fresh water sensor 5.1.5 Adjusting of fresh water sensor 5.1.6 Adjusting of waste water sensor 5.1.7 Removing of fresh water pump 5.1.8 Mounting of fresh water pump 5.1.9 Removing of tank cover 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 3 Mounting of wire spring 5.10.3 Removing of front blade 5.10.4 Mounting of front blade 5.10.5 Removing of back blade 5.10.6 Mounting of back blade 5.11 Magnetic valve 5.11.1 Removing of magnetic valve 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 4 Mounting of hall sensor throttle 6.6.6 Removing of hall sensor brush lowering 6.6.7 Mounting of hall sensor brush lowering Power relay 6.7.1 Removing of power relay 6.7.2 Mounting of power relay Schematics 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 5 Technical Manual 6.8.1 Battery connection 6.8.2 Electrical schematics Additional information Available GTS Newsletter/Instructions Revision Appendix Notes 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 7 The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training. It contains a summary of procedures, hints and suggestions etc. which are helpful and 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 10: Health & Safety
In the example above, this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying de- 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 11 • from a device to another object • resulting from electrostatic fields Please do not store electronics without ESD bags at any time. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 13: General Information
Depending on the work it might be required to remove the power source (mains/batteries) from the machine. The in here mentioned sequences (mechanical and electrical) are based on the assumption that the power source (mains/batteries) were removed from the machine before. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 14: Required Material
A standard range of tools is required e.g. • Fork spanners • Allen keys • Torx keys 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 16: Machine Range
7519000 swingo 5000 Seafreight Table 1: Machine range Remarks SKU‘s for all TASKI swingo 4000 and 5000 types are the „naked machine“. Tools and batteries have to be ordered separately. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 17: Technical Information
Voltage Battery capacity maintenance-free (Ah)/C5 240/330 Battery capacity wet (Ah)/C5 Battery autonomy max. (nominal) 4.5-6.5 Charger BMS optional Splash water protection class IPX3 Electrical protection class Table 3: Technical data 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 18: Machine Speed
(N/mm2) 0.67 0.74 Max. floor pressure rear (N/mm2) 0.56 0.61 Turning radius (between two walls) (mm) 2000 Wheel diameter front (mm) Wheel diameter rear (mm) Table 5: Dimensions and weights 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 19: Battery
Technical Manual Picture 1: Dimensions 4.2.5 Battery 4.2.5.1 Battery compartment Pos. Unit Value 4000 Value 5000 Battery compartment L/W/H (mm) 730/410/400 Table 6: Battery compartment 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 20: Battery Specifications
Exide - Classic 6 EPzS 360 360 (c5) Table 8: Wet batteries Remarks For the EPz dry and wet batteries a tray is needed to place the cells in the machine. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 21: Charger
2 x 750 Brush speed (rpm) Brush pressure min. - max. (kg) 56-112 60-90 Brush pressure min. - max. (N/cm2) 0.2-0.4 Brush pressure min. - max. (g/cm2) 20-40 Table 10: Brush system 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 22: Suction Power
Scrubbing brush standard 280 mm 5000 7510632 Scrubbing brush washed concrete 280 mm 5000 7510633 Scrubbing brush abrasive 280 mm 5000 7510634 Pad drive harpoon grip 280 mm 5000 Table 13: Accessories 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 23: Additional Parts
Spotlight Set 4000/5000 4129878 Drainage pump set 4000/5000 4129882 Chassis protection set with protection wheels 4000/5000 7519046 Drain hose long 4000/5000 7518212 TASKI IntelliDose kit 4000/5000 Table 14: Additional parts 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 25: Upper Part, Tank
• Open the tank cover (01/101). • Loosen the two screws (01/108) at the base plate (01/107). • Close the tank cover. • Open the tank cover without base plate. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 26 Picture 3: Vacuum motor mounting • Remove the two vacuum motor sealing rings (01/103). • Remove the vacuum motor (01/104). • Remove bottom guide ring (01/105) of the vacuum motor. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 27: Mounting Of Vacuum Motor
Tighten the fixation rubber locks (01/106) smoothly. Remarks Make sure that the vacuum motor top sealing ring (01/102) is positioned properly. • Close the tank cover. • Tilt the seat back. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 28: Removing Of Fresh Water Sensor
Thread out the cable of the fresh water sensor (01/113). • Remove the two cable ties of the fresh water sensor. • Remove the fresh water sensor from the vacuum motor holder (01/112) and hose (01/131). 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 29: Mounting Of Fresh Water Sensor
Connect the fresh water sensor plug to the power electronics. • Mount driver seat and cover according to the chapter MOUNTING OF DRIVER SEAT COVER. • Open the tank cover. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 30 Tighten the fixation rubber locks (01/106) smoothly. Remarks Make sure that the vacuum motor top sealing ring (01/102) is positioned properly. • Close the tank cover. • Tilt the seat back. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 31: Adjusting Of Fresh Water Sensor
LED lights up (turns ON). • Turn the adjustment screw counter clock wise. • As soon as the orange LED turns OFF, turn 1.5 revolutions (540°) further. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 32: Adjusting Of Waste Water Sensor
LED lights up (turns ON). • Turn the adjustment screw counter clock wise. • As soon as the orange LED turns OFF, turn 3 revolutions (1080°) further. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 33: Removing Of Fresh Water Pump
Remove the O-ring (01/126) of the filter bag. • Remove the filter bag (01/127) of the filter basket (01/125). Remarks Clean or replace the filter bag if necessary. • Remove the filter basket from the pump. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 34: Mounting Of Fresh Water Pump
Make sure that the vacuum motor top sealing ring (01/102) is positioned properly. If you have to remove cable ties then position the new ones at the original place. • Close the tank cover. • Tilt the seat back. 19. September 2012 Edition: V1.01/2012 5-10 Copyright © 2012, Diversey Inc.
Page 35: Removing Of Tank Cover
Loosen the two screws (02/106) of the tank cover fixation (02/ 107). • Move the two fixation plates of the tank to the side. • Remove the tank cover (01/101). 19. September 2012 Edition: V1.01/2012 5-11 Copyright © 2012, Diversey Inc.
Page 36: Mounting Of Tank Cover
Tighten the fixation rubber locks (01/106) smoothly. Remarks Make sure that the vacuum motor top sealing ring (01/102) is positioned properly. • Close the tank cover. • Tilt the seat back. 19. September 2012 Edition: V1.01/2012 5-12 Copyright © 2012, Diversey Inc.
Page 37: Removing Of Waste Water Sensor
Remove the two upper screws (02/106) of the sensor cover. • Remove the sensor cover (02/123). • Remove the two screws (02/122) of the waste water sensor (02/ 121). 19. September 2012 Edition: V1.01/2012 5-13 Copyright © 2012, Diversey Inc.
Page 38 Technical Manual Picture 14: Waste water sensor details • Remove the waste water sensor. • Thread out the cable of the waste water sensor. 19. September 2012 Edition: V1.01/2012 5-14 Copyright © 2012, Diversey Inc.
Page 39: Mounting Of Waste Water Sensor
For waste water sensor adjustment refer to the chapter ADJUSTING OF WASTE WATER SENSOR. • Position the sensor cover. • Mount the two upper screws. • Tilt the seat back. 19. September 2012 Edition: V1.01/2012 5-15 Copyright © 2012, Diversey Inc.
Page 40: Removing Of Tank
Remove the 4 screws (02/125) of the front tank fixation. • Loosen the two screws (02/125) of the rear tank holder (02/ 124). • Remove the complete tank (02/108) by pulling to the rear. 19. September 2012 Edition: V1.01/2012 5-16 Copyright © 2012, Diversey Inc.
Page 41 Technical Manual Picture 17: Tank fixation • According to what you need to exchange, remove the existing parts from the tank and place it on the new one. 19. September 2012 Edition: V1.01/2012 5-17 Copyright © 2012, Diversey Inc.
Page 42: Mounting Of Tank
Mount the tank cover according to the chapter MOUNTING OF TANK COVER. After exchanging the existing parts on the new tank. Make sure that you adjust the waste water sensor new. 19. September 2012 Edition: V1.01/2012 5-18 Copyright © 2012, Diversey Inc.
Page 43: Driver Seat
Move the seat to the rearmost position and tilt it forward. • Open the locking bar (03/111) of the battery cover (03/113). • Open the battery cover of the hood. 19. September 2012 Edition: V1.01/2012 5-19 Copyright © 2012, Diversey Inc.
Page 44 Make sure to thread out the seat switch cable from the cover before you remove the driver seat. • According to what you need to exchange, remove the existing parts from the seat and place it on the new one. 19. September 2012 Edition: V1.01/2012 5-20 Copyright © 2012, Diversey Inc.
Page 45: Mounting Of Driver Seat
Place and tighten the complete seat to the bracket (04/105). • Connect the plug of the seat switch. • Close the battery cover. • Close the locking bar of the battery cover. • Tilt the seat back. 19. September 2012 Edition: V1.01/2012 5-21 Copyright © 2012, Diversey Inc.
Page 46: Removing Of Driver Seat Cover
Remove the driver seat cover (03/114). • According to what you need to exchange, remove the existing parts from the driver seat cover and place it on the new one. 19. September 2012 Edition: V1.01/2012 5-22 Copyright © 2012, Diversey Inc.
Page 47: Mounting Of Driver Seat Cover
Mounting of driver seat cover Picture 25: Driver seat cover • Position the driver seat cover. • Mount the driver seat according to the chapter MOUNTING OF DRIVER SEAT. 19. September 2012 Edition: V1.01/2012 5-23 Copyright © 2012, Diversey Inc.
Page 48: Guidance
Remarks The guidance chain clip is at the bottom side of the chain. • Remove the chain joint (05/131) of the guidance chain (05/130). • Remove the guidance chain. 19. September 2012 Edition: V1.01/2012 5-24 Copyright © 2012, Diversey Inc.
Page 49: Mounting Of Guidance Chain
Make sure you do not tension the chain to much. • Tighten nut of the tension screw. • Tighten the 4 screws of the steering bracket. • Position the foot plate and mount all screws. 19. September 2012 Edition: V1.01/2012 5-25 Copyright © 2012, Diversey Inc.
Page 50: Removing Of Front Wheel
Make sure you position the jack on the chassis and not on the bottom part (plastic). • Remove the screw (05/140) and the two washers (05/141) of the front wheel. • Remove the front wheel (05/139). 19. September 2012 Edition: V1.01/2012 5-26 Copyright © 2012, Diversey Inc.
Page 51: Mounting Of Front Wheel
Mount and tighten the screw and the washers. Service Lubricate the front wheel bearing with ball bearing grease (12/147). Fix the screws (05/140) of the front wheel with adhesive locking (14/ 130). 19. September 2012 Edition: V1.01/2012 5-27 Copyright © 2012, Diversey Inc.
Page 52: Pedals
Remove the retaining ring (06/110) from the bolt. • Move both pedal springs to remove tension. • Remove the pedal (06/114) from the pedal support. • Remove the pedal torsion springs (06/107). Picture 31: Pedal springs 19. September 2012 Edition: V1.01/2012 5-28 Copyright © 2012, Diversey Inc.
Page 53: Mounting Of Pedal Spring
• Position the step cover and mount all screws. Remarks • For replacing of hall sensor refer to the chapter REMOVING OF HALL SENSOR THROTTLE (refer to „Electrical“ section). 19. September 2012 Edition: V1.01/2012 5-29 Copyright © 2012, Diversey Inc.
Page 54: Tool Lowering Unit
Remarks Further numbering refers to picture: Tool lowering unit fixation. Remove fixation screw (07/105) of the tool lowering unit. Loosen the 3 screws (07/105) of the tool lowering unit. 19. September 2012 Edition: V1.01/2012 5-30 Copyright © 2012, Diversey Inc.
Page 55 Be aware of the weight of the tool lowering unit. • According to what you need to exchange, remove the existing parts from the tool lowering unit and place it on the new one. 19. September 2012 Edition: V1.01/2012 5-31 Copyright © 2012, Diversey Inc.
Page 56: Mounting Of Tool Lowering Unit
Connect the hall sensor and linear drive plugs to the power electronics. • Mount the seat and seat cover according to chapter MOUNTING OF DRIVER SEAT COVER. • Mount the brush unit according to chapter MOUNTING OF BRUSH DRIVE. 19. September 2012 Edition: V1.01/2012 5-32 Copyright © 2012, Diversey Inc.
Page 57: Removing Of Linear Drive
OF TOOL LOWERING UNIT. • Remove the two circlips (07/122) from the two bolts (07/121) of the linear drive (07/118). • Remove the two bolts. • Remove the linear drive. 19. September 2012 Edition: V1.01/2012 5-33 Copyright © 2012, Diversey Inc.
Page 58: Mounting Of Linear Drive
TOOL LOWERING UNIT. • Mount the seat and seat cover according to chapter MOUNTING OF DRIVER SEAT COVER. • Mount the brush unit according to chapter MOUNTING OF BRUSH DRIVE. 19. September 2012 Edition: V1.01/2012 5-34 Copyright © 2012, Diversey Inc.
Page 59: Removing Of Tension Spring
Remove the bolt. Remarks To release tension of the 3 tension springs, remove the linear drive on the side of the spring bracket. • Remove the tension spring (07/111). 19. September 2012 Edition: V1.01/2012 5-35 Copyright © 2012, Diversey Inc.
Page 60: Mounting Of Tension Spring
TOOL LOWERING UNIT. • Mount the seat and seat cover according to chapter MOUNTING OF DRIVER SEAT COVER. • Mount the brush unit according to chapter MOUNTING OF BRUSH DRIVE. 19. September 2012 Edition: V1.01/2012 5-36 Copyright © 2012, Diversey Inc.
Page 61: Drive Unit
Make sure you position the jack on the chassis and not on the bottom part or tank (plastic). • Remove the 8 screws (08/108) of the main wheel (08/107). • Remove the main wheel from the traction unit (08/106). 19. September 2012 Edition: V1.01/2012 5-37 Copyright © 2012, Diversey Inc.
Page 62: Mounting Of Drive Wheel
Make sure you position the main wheel on the traction unit with the fitting side. • Mount the screws. • Lower the machine. • Tighten the screws. • Click in the squeegee to the squeegee mechanism. 19. September 2012 Edition: V1.01/2012 5-38 Copyright © 2012, Diversey Inc.
Page 63: Removing Of Traction Unit
Remove the 8 screws (08/109) and nuts (08/104) from the traction unit. • Remove the traction unit (08/106) to the back side from the center pivot plate (08/101). Picture 46: Traction unit details 19. September 2012 Edition: V1.01/2012 5-39 Copyright © 2012, Diversey Inc.
Page 64: Mounting Of Traction Unit
Remove the wooden wedges from the chassis. • Mount the tank according to the chapter MOUNTING OF TANK. • Mount squeegee according to the chapter MOUNTING OF SQUEEGEE MECHANISM. 19. September 2012 Edition: V1.01/2012 5-40 Copyright © 2012, Diversey Inc.
Page 65: Removing Of Squeegee Mechanism Unit
Remove the complete squeegee lowering mechanism from the center pivot (08/101). • According to what you need to exchange, remove the existing parts from the squeegee mechanism and place it on the new one. 19. September 2012 Edition: V1.01/2012 5-41 Copyright © 2012, Diversey Inc.
Page 66: Mounting Of Squeegee Mechanism Unit
Position the squeegee mechanism on to the steering roller. • Mount the 4 nuts. • Connect the plug of the squeegee linear drive. • Click in the squeegee to the squeegee mechanism. 19. September 2012 Edition: V1.01/2012 5-42 Copyright © 2012, Diversey Inc.
Page 67: Removing Of Squeegee Mechanism Torsion Spring
Push the torsion spring (09/122) all the way down to release tension. • Remove the bolt together with the upper side slide bearing (09/ 120) and pull of the tension spring. 19. September 2012 Edition: V1.01/2012 5-43 Copyright © 2012, Diversey Inc.
Page 68: Mounting Of Squeegee Mechanism Torsion Spring
Move the torsion spring to the upper end. • Mount the bottom side circlip onto the bolt. • Mount the squeegee mechanism according to chapter MOUNTING OF SQUEEGEE MECHANISM. 19. September 2012 Edition: V1.01/2012 5-44 Copyright © 2012, Diversey Inc.
Page 69: Removing Of Steering Cord
(08/110). Remarks A movement of 3-4 mm is sufficient to release steering cord. • Remove the two endings of the steering cord from the steering unit (05/135). 19. September 2012 Edition: V1.01/2012 5-45 Copyright © 2012, Diversey Inc.
Page 71: Mounting Of Steering Cord
Tighten the 4 nuts of the steering roller. • Position the sensor bracket and mount the 4 screws. • Position and tighten the step cover. • Click in the squeegee to the squeegee mechanism. 19. September 2012 Edition: V1.01/2012 5-47 Copyright © 2012, Diversey Inc.
Page 72: Squeegee Mechanism
Remove the lower bolt from the linear drive (09/112). • Remove one of the circlips (09/110) of the bolt (09/111) from the lever (09/105). • Remove the upper bolt from the linear drive (09/112). 19. September 2012 Edition: V1.01/2012 5-48 Copyright © 2012, Diversey Inc.
Page 73 Technical Manual Picture 57: Squeegee lowering motor mounting • Disconnect the plug which is positioned on the center pivot plate (08/101). • Remove the linear drive. 19. September 2012 Edition: V1.01/2012 5-49 Copyright © 2012, Diversey Inc.
Page 74: Mounting Of Squeegee Linear Drive
Mount first the upper bolt and circlip. • Mount the lower bolt and circlip. Picture 59: Squeegee lowering motor • Mount the two tension springs on to the lever and bracket. • Connect the plug. 19. September 2012 Edition: V1.01/2012 5-50 Copyright © 2012, Diversey Inc.
Page 75: Removing Of Tension Spring
Unhook the two tension springs (09/109) from the lever (09/ 108) and support (09/123). Take care when removing the tension springs. They are under tension. To remove you would need tools as screw driver/pliers. 19. September 2012 Edition: V1.01/2012 5-51 Copyright © 2012, Diversey Inc.
Page 76: Mounting Of Tension Spring
Mount the two tension springs (09/106) on to the lever (09/105) and support (09/123). Mount the tension springs according to e-spares. Be aware that there are two different types. Complete assembling according to chapter MOUNTING OF SQUEEGEE LINEAR DRIVE. 19. September 2012 Edition: V1.01/2012 5-52 Copyright © 2012, Diversey Inc.
Page 77: Squeegee 1850/4000
Removing of wire spring Picture 62: Squeegee 1850/4000 Picture 63: Wire spring • Remove the self threading screw (1850:04/114, 4000:10/114) and the flat spring (1850:04/113, 4000:10/113). • Remove wire spring (1850:04/112, 4000:10/112). 19. September 2012 Edition: V1.01/2012 5-53 Copyright © 2012, Diversey Inc.
Page 78: Mounting Of Wire Spring
Mount the new wire spring. Remarks Please hook in the back part of the wire spring and place it inside the moving way slots. • Mount the flat spring and the screw. 19. September 2012 Edition: V1.01/2012 5-54 Copyright © 2012, Diversey Inc.
Page 79: Removing Of Front Blade
4000:10/102,103,104,105) of the squeegee body (1850:04/ 108, 4000:10/108). Picture 66: Squeegee 1850/4000 front blade • Remove the front blade (1850:04/106, 4000:10/106) by tearing it off from the blade holders. 19. September 2012 Edition: V1.01/2012 5-55 Copyright © 2012, Diversey Inc.
Page 80: Mounting Of Front Blade
Insert all 4 squeegee holders together into the squeegee body. • Mount the star knobs. Ensure that the front blade is nicely fitted into the squeegee body before tightening the star knobs. 19. September 2012 Edition: V1.01/2012 5-56 Copyright © 2012, Diversey Inc.
Page 81: Removing Of Back Blade
4000:10/102,103,104,105) of the squeegee body (1850:04/ 108, 4000:10/108). Picture 70: Squeegee 1850/4000 back blade • Remove the back blade (1850:04/107, 4000:10/107) by tearing it off from the blade holders. 19. September 2012 Edition: V1.01/2012 5-57 Copyright © 2012, Diversey Inc.
Page 82: Mounting Of Back Blade
Insert all 4 squeegee holders together into the squeegee body. • Mount the star knobs. Ensure that the front blade is nicely fitted into the squeegee body before tightening the star knobs. 19. September 2012 Edition: V1.01/2012 5-58 Copyright © 2012, Diversey Inc.
Page 83: Squeegee 5000
5.10.1 Removing of wire spring Picture 73: Squeegee 5000 Picture 74: Wire spring • Remove the self threading screw (11/114) and the flat spring (11/113). • Remove wire spring (11/112). 19. September 2012 Edition: V1.01/2012 5-59 Copyright © 2012, Diversey Inc.
Page 84: Mounting Of Wire Spring
Mount the new wire spring. Remarks Please hook in the back part of the wire spring and place it inside the moving way slots. • Mount the flat spring and the screw. 19. September 2012 Edition: V1.01/2012 5-60 Copyright © 2012, Diversey Inc.
Page 85: Removing Of Front Blade
Push/pull out the blade holders (11/102,103,104,105) of the squeegee body (11/108). Picture 77: Squeegee 5000 front blade • Remove the front blade (11/106) by tearing it off from the blade holders. 19. September 2012 Edition: V1.01/2012 5-61 Copyright © 2012, Diversey Inc.
Page 86: Mounting Of Front Blade
Insert all 4 squeegee holders together into the squeegee body. • Mount the star knobs. Ensure that the front blade is nicely fitted into the squeegee body before tightening the star knobs. 19. September 2012 Edition: V1.01/2012 5-62 Copyright © 2012, Diversey Inc.
Page 87: Removing Of Back Blade
Push/pull out the blade holders (11/102,103,104,105) of the squeegee body (11/108). Picture 81: Squeegee 5000 back blade • Remove the back blade (11/107) by tearing it off from the blade holders. 19. September 2012 Edition: V1.01/2012 5-63 Copyright © 2012, Diversey Inc.
Page 88: Mounting Of Back Blade
Insert all 4 squeegee holders together into the squeegee body. • Mount the star knobs. Ensure that the front blade is nicely fitted into the squeegee body before tightening the star knobs. 19. September 2012 Edition: V1.01/2012 5-64 Copyright © 2012, Diversey Inc.
Page 89: Magnetic Valve
Remove the upper hose (15/103) from the nipple connector (15/ 104). • Remove the magnetic valve. • According to what you need remove it from the existing magnetic valve and place it on the new one. 19. September 2012 Edition: V1.01/2012 5-65 Copyright © 2012, Diversey Inc.
Page 90 Thread in the magnetic valve into the bracket. • Tighten the two screws to fix magnetic valve on the bracket. • Mount the two/four hoses from the brush unit onto the Y-/ double Y-nipple. 19. September 2012 Edition: V1.01/2012 5-66 Copyright © 2012, Diversey Inc.
Page 91: Brush Drive 4000/5000
Remove the magnetic valve according to chapter REMOVING OF MAGNIEIC VALVE. • Disconnect the brush motor wires from the two connection blocks (06/123) mounted on the chassis (06/120). • Remove the pin with ring (07/110). 19. September 2012 Edition: V1.01/2012 5-67 Copyright © 2012, Diversey Inc.
Page 92 To slide out the brush unit it is best that you move it all the way to the back side near the taction motor (08/106). Ensure that you do not damage the magnetic valve. Move it to the side before sliding the brush unit out. 19. September 2012 Edition: V1.01/2012 5-68 Copyright © 2012, Diversey Inc.
Page 93: Mounting Of Brush Drive Unit
Place the holes of the bearing bracket onto the bolts of the brush holding bracket. • Push the brush unit to the back side. • Mount the pin with ring. 19. September 2012 Edition: V1.01/2012 5-69 Copyright © 2012, Diversey Inc.
Page 94 Technical Manual Picture 92: Pin with ring • Connect the wires to the two connection blocks. • Mount the magnetic valve according to the chapter MOUNTING OF MAGNETIC VAVLVE. 19. September 2012 Edition: V1.01/2012 5-70 Copyright © 2012, Diversey Inc.
Page 95: Brush Drive 4000
You need to remove the LH and RH side decoupling bow. • Remove the 8 screws (12/102) of the protective cover (12/141). • Remove the protective cover. Remarks Further numbering refers to picture: Clamping piece. 19. September 2012 Edition: V1.01/2012 5-71 Copyright © 2012, Diversey Inc.
Page 96 Loosen the center screw (12/122) to turn the clamping piece. • Turn the clamping piece with a screw driver to release the tension of the brush belt. Picture 95: Clamping piece • Remove the brush belt (12/125). 19. September 2012 Edition: V1.01/2012 5-72 Copyright © 2012, Diversey Inc.
Page 97: Mounting Of Brush Belt
• Tighten the fixation screws. • Position the protective cover onto the brush unit. • Position and tighten the 8 screws of the protective cover. 19. September 2012 Edition: V1.01/2012 5-73 Copyright © 2012, Diversey Inc.
Page 98 Position the two brush covers onto the brush unit. • Position and tighten the 8 screws for the two covers. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE UNIT. 19. September 2012 Edition: V1.01/2012 5-74 Copyright © 2012, Diversey Inc.
Page 99: Removing Of Brush Pulley
Remove the centre plug (12/129) and the sealing ring (12/127). • Remove the retaining ring (12/126). • Pull off the pulley (12/124) from the bracket (12/121). Picture 99: Brush pulley mounting 19. September 2012 Edition: V1.01/2012 5-75 Copyright © 2012, Diversey Inc.
Page 100: Mounting Of Brush Pulley
Mount the coupling hub. The coupling hub is coded and has to match to the pulley. Use a wooden piece and a hammer to mount the coupling hub onto the pulley. 19. September 2012 Edition: V1.01/2012 5-76 Copyright © 2012, Diversey Inc.
Page 101 If you have to remove the complete pulley and axle together then you can remove the three screws (12/122) with an Allen key by positioning the slot of the pulley (12/124) right over the screws. 19. September 2012 Edition: V1.01/2012 5-77 Copyright © 2012, Diversey Inc.
Page 102: Removing Of Motor & Motor Belt
Picture 103: Brush motor mounting • Remove the three screws (15/131) of the brush base plate (12/ 115). • Remove the brush motor (15/125) and/or the motor belt (15/ 127). 19. September 2012 Edition: V1.01/2012 5-78 Copyright © 2012, Diversey Inc.
Page 103: Mounting Of Motor & Motor Belt
Mount the motor cover and screws. • Mount the sealing ring. • Complete assembling according to the chapter MOUNTING OF BRUSH BELT. • Complete assembling according to the chapter MOUNTING OF BRUSH DRIVE UNIT. 19. September 2012 Edition: V1.01/2012 5-79 Copyright © 2012, Diversey Inc.
Page 104: Removing Of Intermediate Pulley
Remove motor belt according to chapter REMOVING OF MOTOR & MOTOR BELT. • Remove the three screws (12/131) for the intermediate pulley. • Remove the complete intermediate pulley (12/110). 19. September 2012 Edition: V1.01/2012 5-80 Copyright © 2012, Diversey Inc.
Page 105: Mounting Of Intermediate Pulley
Complete assembling according to the chapter MOUNTING OF BRUSH BELT. • Complete assembling according to the chapter MOUNTING OF BRUSH DRIVE UNIT. Remarks The intermediate pulley is seperate and as set available. Refer to e- spares. 19. September 2012 Edition: V1.01/2012 5-81 Copyright © 2012, Diversey Inc.
Page 106: Brush Drive 5000
If you have to replace both brush belts, then you need to remove the LH and RH side decoupling bow. • Remove the 8 screws (14/125) of the protective cover (14/112). • Remove the protective cover. 19. September 2012 Edition: V1.01/2012 5-82 Copyright © 2012, Diversey Inc.
Page 107 • Remove the pressure spring (13/125) and the bolt (13/126) to move the clamping lever to the end stop. Picture 110: Clamping piece • Remove the brush belt (14/114). 19. September 2012 Edition: V1.01/2012 5-83 Copyright © 2012, Diversey Inc.
Page 108: Mounting Of Brush Belt
Position the clamping lever as a pre adjustment to the value x=40mm according to the picture. • Position and tighten the fixation nut of tension screw from the clamping piece. 19. September 2012 Edition: V1.01/2012 5-84 Copyright © 2012, Diversey Inc.
Page 109 Position the two brush covers onto the brush unit. • Position and tighten the 8 screws for the two covers. • Complete assembling according to chapter MOUNTING OF BRUSH DRIVE UNIT. 19. September 2012 Edition: V1.01/2012 5-85 Copyright © 2012, Diversey Inc.
Page 110: Removing Of Brush Pulley
Remove the centre plug (14/129) and the sealing ring (14/127). • Remove the retaining ring (14/126). • Pull off the pulley (14/124) from the bracket (14/121). Picture 114: Brush pulley mounting 19. September 2012 Edition: V1.01/2012 5-86 Copyright © 2012, Diversey Inc.
Page 111: Mounting Of Brush Pulley
If you have to remove the complete pulley and axle together then you can remove the three screws (14/122) with an Allen key by positioning the slot of the pulley (14/124) right over the screws. 19. September 2012 Edition: V1.01/2012 5-87 Copyright © 2012, Diversey Inc.
Page 112: Removing Of Motor & Motor Belt
Picture 117: Brush motor mounting • Remove the three screws (15/131) of the brush base plate (13/ 115). • Remove the brush motor (15/125) and/or the motor belt (15/ 127). 19. September 2012 Edition: V1.01/2012 5-88 Copyright © 2012, Diversey Inc.
Page 113: Mounting Of Motor & Motor Belt
Mount the motor cover and screws. • Mount the sealing ring. • Complete assembling according to the chapter MOUNTING OF BRUSH BELT. • Complete assembling according to the chapter MOUNTING OF BRUSH DRIVE UNIT 19. September 2012 Edition: V1.01/2012 5-89 Copyright © 2012, Diversey Inc.
Page 114: Removing Of Intermediate Pulley
Remove motor belt according to chapter REMOVING OF MOTOR & MOTOR BELT. • Remove the three screws (13/121) for the intermediate pulley. • Remove the complete intermediate pulley (13/110). 19. September 2012 Edition: V1.01/2012 5-90 Copyright © 2012, Diversey Inc.
Page 115: Mounting Of Intermediate Pulley
Complete assembling according to the chapter MOUNTING OF BRUSH BELT. • Complete assembling according to the chapter MOUNTING OF BRUSH DRIVE UNIT. Remarks • The intermediate pulley is separate and as set available. Refer to e-spares. 19. September 2012 Edition: V1.01/2012 5-91 Copyright © 2012, Diversey Inc.
Page 117: System Architect
ESD can harm the electronic boards and therefore reduce the life time of the machine. Use always an ESD bag to protect them. 6.1.2 System overview Picture 1: System overview 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 118: Start Up/Self Holding
6.1.3 Start up/Self holding The TASKI swingo 4000/5000 has an emergency loop. This includes a separate power relay (04/110), which switches the complete power of the machine. In an emergency sit- uation you shut down the machine by pressing the stop actuator (05/111).
Page 119: Emergency Loop
The emergency loop controls the power relay (04/110). Only when the complete emer- gency loop is closed the relay is active and the power supply is ensured. Picture 3: Start up/Self holding 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 120: Dashboard
Remove the dashboard (05/109) from the steering column. Be cautious when removing the dashboard as you can damage the wires or the ribbon cables of the dashboard. Disconnect all electrical connections to dashboard. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 121: Mounting Of Dashboard
Ensure that you do not damage the wires and especially the ribbon cable to the key foil when inserting the dashboard into the steering column. • Fix the dashboard with the two screws and the two washers to the steering column. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 122: Connections
Please find description of the connections on the following table. The connections are marked in the upper picture (Picture 6: Dashboard connections) with numbers and the pin 1 of the connections is marked with a red dot. 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 123 Not connected Communication Not connected Communication Not connected Communication Not connected Communication Communication USB port VCC USB USB port Minus (-) USB port Plus (+) USB port Table 1: Dashboard connections 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 124 06.14.38 dashboard - connections - 4000_5000_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] USB port 5 (Housing) Dip-Switch Dip-Switch (0=swingo 4000, 1=swingo 5000) Dip-Switch Dip-Switch Dip-Switch Dip-Switch Dip-Switch Dip-Switch Membrane keypad right LED_CHARGE Membrane keypad right LED_CHARGED Membrane keypad right...
Page 125 Membrane keypad left SW_p5Vex(1) Membrane keypad left SW(0) Membrane keypad left LED_A_MUX(0) Membrane keypad left SW_pVex(0) Membrane keypad left SW(1) Membrane keypad left SW(2) Membrane keypad left SW(3) Table 1: Dashboard connections 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 126 Plug Description [plug] Description [pin] Membrane keypad left SW(4) Membrane keypad left SW(5) Membrane keypad left SW(6) Membrane keypad left SW(7) Membrane keypad left SW(8) Table 1: Dashboard connections 19. September 2012 Edition: V1.01/2012 6-10 Copyright © 2012, Diversey Inc.
Page 127: Dashboard Service Menu
Technical Manual Dashboard service menu The TASKI swingo 4000/5000 has some dashboard service functions as for example: re- set service LED, locking the settings and adjusting maximum cleaning speed. Following you will find the descriptions to it. 6.3.1 Reset service LED To reset the service hour counter LED you have to perform the following steps: •...
Page 128: Service Menu
The actual locked water level LED is ON or all LED‘s are OFF. Remarks IF all LED‘s are OFF, it means that the adjustment is not locked and the operator can make the adjustment. 19. September 2012 Edition: V1.01/2012 6-12 Copyright © 2012, Diversey Inc.
Page 129 The actual locked brush pressure level LED is ON or all LED‘s are Remarks IF all LED‘s are OFF, it means that the adjustment is not locked and the operator can make the adjustment. 19. September 2012 Edition: V1.01/2012 6-13 Copyright © 2012, Diversey Inc.
Page 130 By pressing the program button to exit the service menu you saved the setting. • If you pressed the „ECO“ button then the actual maximum cleaning speed is shown on the display. 19. September 2012 Edition: V1.01/2012 6-14 Copyright © 2012, Diversey Inc.
Page 131 You also can adjust the maximum cleaning speed with the Service Tool online. Please refer to the Service Tool Manual for this and additional explanations. 19. September 2012 Edition: V1.01/2012 6-15 Copyright © 2012, Diversey Inc.
Page 132: Electronics
Disconnect the wires and the connectors from power electronics (04/117). • Loosen the 4 screws (04/101) that fix the power electronics to the support (04/105). • Remove the power electronics. 19. September 2012 Edition: V1.01/2012 6-16 Copyright © 2012, Diversey Inc.
Page 133: Mounting Of Electronics
MOUNTING OF DRIVER SEAT COVER (refer to „Mechanical“ section). Adjustment • M5 with 6 Nm • • drive, brush, vac - (minus) • M6 with 8 Nm • +24V • drive, brush, vac + (plus) 19. September 2012 Edition: V1.01/2012 6-17 Copyright © 2012, Diversey Inc.
Page 134: Connections
Please find description of the connections on the following table. The connections are marked in the upper picture (Picture 16: Power electronic connections) with numbers and the pin 1 of the connections is marked with a red dot. 19. September 2012 Edition: V1.01/2012 6-18 Copyright © 2012, Diversey Inc.
Page 135 Plus (+) 24VDC Fresh water sensor Not connected Fresh water sensor Fresh water sensor Signal fresh water sensor Communication CAN_H Communication CAN_L Communication Not connected Table 2: Power electronics connections 19. September 2012 Edition: V1.01/2012 6-19 Copyright © 2012, Diversey Inc.
Page 136 Throttle sensor Throttle sensor Signal throttle pressure Throttle sensor Not connected Throttle sensor Not connected Throttle sensor Not connected Waste water sensor Plus (+) 24VDC Table 2: Power electronics connections 19. September 2012 Edition: V1.01/2012 6-20 Copyright © 2012, Diversey Inc.
Page 137 Plus (+) 24VDC Drain pump (Option) Front lamp (Option) Plus (+) 24VDC Front lamp (Option) Seat switch Signal seat switch Seat switch Immobiliser Emergency IN Table 2: Power electronics connections 19. September 2012 Edition: V1.01/2012 6-21 Copyright © 2012, Diversey Inc.
Page 138 FST_Out (24VDC) Brake Squeegee lowering motor SDAS_Out (+) Squeegee lowering motor SDAS_Out (-) Magnetic valve DV_Out (24VDC) Magnetic valve Horn Hupe_Out Horn Buzzer Buzzer_Out Table 2: Power electronics connections 19. September 2012 Edition: V1.01/2012 6-22 Copyright © 2012, Diversey Inc.
Page 139 06.18.26 electronics - connection - 4000_5000_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Buzzer Power relay Power relay Table 2: Power electronics connections 19. September 2012 Edition: V1.01/2012 6-23 Copyright © 2012, Diversey Inc.
Page 140: Charger
Disconnect the plug on the power electronics marked „INHIBIT RELAY CABLE“. • Remove the 4 screws of the charger from the back support (04/ 105). • Remove the charger. 19. September 2012 Edition: V1.01/2012 6-24 Copyright © 2012, Diversey Inc.
Page 141: Mounting Of Charger
Connect the plug to the battery connector. • Mount the driver seat cover and the driver seat according to chapter MOUNTING OF DRIVER SEAT COVER (refer to „Mechanical“ section). 19. September 2012 Edition: V1.01/2012 6-25 Copyright © 2012, Diversey Inc.
Page 142: Connections
Connections Picture 19: Charger connections Please find description of the connections on the following table. The connections are marked in the upper picture (Picture 19: Charger connections) with numbers. 19. September 2012 Edition: V1.01/2012 6-26 Copyright © 2012, Diversey Inc.
Page 143 Emergency loop In - Relay charge Charger Emergency loop Out Main power Main power 230 V/ 50 Hz Main power Main power 230 V/ 50 Hz Table 3: Charger connections 19. September 2012 Edition: V1.01/2012 6-27 Copyright © 2012, Diversey Inc.
Page 144: Internal-/External Charger
The machine does not work without connected charger or connected plug. Remarks During trouble shooting it can be helpful to use the plug to ensure that the problem is not caused by the charger. 19. September 2012 Edition: V1.01/2012 6-28 Copyright © 2012, Diversey Inc.
Page 145: Hall Sensors
Pauw element) through which an electric current is flowing, created by a magnetic field applied perpendicular to the Hall element. Edwin Hall discovered this effect in 1879. (Source: http://www.answers.com/topic/hall-effect) Picture 21: Hall effect 19. September 2012 Edition: V1.01/2012 6-29 Copyright © 2012, Diversey Inc.
Page 146: Removing Of Hall Sensor Steering Angle
(06/102). • Remove the hall sensor for steering angle. • Thread out the cable to the power electronics (04/117). • Disconnect the plug to the power electronics. 19. September 2012 Edition: V1.01/2012 6-30 Copyright © 2012, Diversey Inc.
Page 147: Mounting Of Hall Sensor Steering Angle
If in any case the hall sensor steering angle would not work correctly the machine would still run but only in a defined slower speed. For error codes, please refer to the Service Tool Manual. 19. September 2012 Edition: V1.01/2012 6-31 Copyright © 2012, Diversey Inc.
Page 148: Removing Of Hall Sensor Throttle
(06/103). • Remove the hall sensor for throttle. • Thread out the cable to the power electronics (04/117). • Disconnect the plug to the power electronics. 19. September 2012 Edition: V1.01/2012 6-32 Copyright © 2012, Diversey Inc.
Page 149: Mounting Of Hall Sensor Throttle
If in any case the hall sensor throttle would not work correctly the machine would not run because of a security case. For error codes, please refer to the Service Tool Manual. 19. September 2012 Edition: V1.01/2012 6-33 Copyright © 2012, Diversey Inc.
Page 150: Removing Of Hall Sensor Brush Lowering
(07/116). • Remove the hall sensor for brush lowering unit. • Thread out the cable to the power electronics (04/117). • Disconnect the plug to the power electronics. 19. September 2012 Edition: V1.01/2012 6-34 Copyright © 2012, Diversey Inc.
Page 151: Mounting Of Hall Sensor Brush Lowering
If in any case the hall sensor brush lowering unit would not work correctly the unit would go to the upper position or not move because of a security case. For error codes, please refer to the Service Tool Manual. 19. September 2012 Edition: V1.01/2012 6-35 Copyright © 2012, Diversey Inc.
Page 152: Power Relay
REMOVING OF DRIVER SEAT COVER (refer to „Mechanical“ section). • Remove the two screws (04/112) and the washers (04/111) of the power relay (04/110). • Disconnect the wires and plugs. • Remove the power relay. 19. September 2012 Edition: V1.01/2012 6-36 Copyright © 2012, Diversey Inc.
Page 153: Mounting Of Power Relay
Mount the driver seat cover and the driver seat according to chapter MOUNTING OF DRIVER SEAT COVER (refer to „Mechanical“ section). Remarks Ensure that you mount the existing parts (e.g. diode) back onto the power relay. 19. September 2012 Edition: V1.01/2012 6-37 Copyright © 2012, Diversey Inc.
Page 157 Bars to protect machine from tip- 1279 ping 2011/24 21.12.2011 TASKI swingo 4000 Tank Gasket for waste water sensor 1366 2012/17 21.06.2012 TASKI swingo 4000, 5000 Electronic New firmware version 1.13 1731/0148 Table 1: Newsletters/Instructions 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 159 The whole chapter Added TASKI swingo 5000 1.00 23.07.2012 Additional in- GTS Newsletter/Instruction Added GTS Newsletter/Instruction 1.00 formation 19.09.2012 Index Sequence Sequence corrected, also in the single files 1.01 Table 1: Revision 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 161 Hall sensor brush lowering 6-34, 6-35 Hall sensor steering angle 6-30, 6-31 Connections 6-6, 6-18, 6-26 Hall sensor throttle 6-32, 6-33 Consumable supplies 3-1 Hall sensors 6-29, 6-30, 6-31, 6-34, 6- Cord 5-45, 5-47 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 162 Tank 5-13, 5-16, 5-18 Pulley 5-75, 5-76, 5-80, 5-81, 5-86, 5- Tank cover 5-11 87, 5-90, 5-91 Tank fixation 5-16 Pump 5-9, 5-10 Technical data 4-1, 4-2 Technical Information 4-2 Technical Manual 1-1 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.
Page 163 Waste water sensor 5-13, 5-15 Torsion spring 5-43, 5-44 Water sensor adjustment 5-6 Traction unit 5-39, 5-40 Wet batteries 4-5 Wheel 5-26, 5-27, 5-37 Wire spring 5-53, 5-54, 5-59, 5-60 19. September 2012 Edition: V1.01/2012 Copyright © 2012, Diversey Inc.

This manual is also suitable for:

Swingo 4000 seafreight Swingo 5000 Swingo 5000 seafreight 7518096 7518663 7518373 ... Show all

diversey swingo 4000 Technical Manual

2 Elementary

3 General

4 Technical Data

5 Mechanical

6 Electrical

Quick Links

Need help?

Questions and answers

Related Manuals for diversey swingo 4000

Summary of Contents for diversey swingo 4000

This manual is also suitable for:

Table of Contents