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Summary of Contents for TR-Electronic ID-200
- Page 1 Rotary System Linear Encoders Motion Encoders ID-200 User Manual Bus-Capable Optical Data Transmission ID-200...
- Page 2 ″ < > ″ indicates keys on your computer keyboard (such as <RETURN>). © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 71 TR - E - BA - GB - 0022 - 01...
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Page 3: Table Of Contents
5.1 Mounting and alignment ..................... 15 5.2 Arrangement of adjacent transmission systems..............16 5.3 Cascading (series connection) of several ID-200 data paths..........17 5.4 Electrical connection......................19 5.4.1 Electrical connection - devices with screwed cable glands and terminals ..19 5.4.1.1 Supply voltage .................. - Page 4 11.1 Ethernet connection - devices with screwed cable glands and terminals ......53 11.2 Ethernet connection - devices with M12 connectors ............54 11.3 Device configuration Ethernet ..................55 © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 71...
- Page 5 11.3.2 Transmission rate conversion................55 11.3.3 Network expansion ................... 55 11.4 Wiring..........................56 11.4.1 ID-200 between switch/hub and terminal/PLC ..........56 11.4.2 ID-200 between switch/hub and switch/hub ............. 56 11.4.3 ID-200 between terminal/PLC and terminal/PLC..........56 11.4.4 Assignment of the RJ45 and M12 Ethernet cables .......... 57 11.4.4.1 RJ45 to RJ45 - 1 : 1 ................
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Page 6: Revision Index
Date Index First release 11/16/04 • Further interfaces added 11/23/09 © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 71 TR - E - BA - GB - 0022 - 01 11/23/2009... -
Page 7: General Information
With the ID-200 series, TR-Electronic offers optical, high-performance data transmis- sion systems. The data transmission units are robust and are not subject to wear. An ID-200 data transmission system consists of a set of two transmission and recep- tion units: e.g. ID-200 40802-22010 and ID-200 40802-22020. -
Page 8: Features Of The Id-200
General Information 1.4 Features of the ID-200 The fact that bus systems are found in nearly all areas of industry places high de- mands on data transmission systems are required. The ID-200 fulfils these require- ments, particularly with regard to: •... -
Page 9: Safety Notices
2.3 Working safely CAUTION Laser ! The ID-200 data transmission system uses an infrared diode and is a device of LED Class 1 according to EN 60825-1. When used under reasonable conditions, devices of LED Class 1 are safe. This even includes the use of optical instruments used for the direct observation of the laser beam. -
Page 10: Organizational Measures
Work on electrical installations may only be carried out by qualified electricians. Repair Repairs must only be carried out by the manufacturer or an authorised representative. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 71... -
Page 11: Technical Data
Current consumption without optics heating approx. 200 mA at 24 V DC (no load at switching output) Current consumption with optics heating approx. 800 mA at 24 V DC (no load at switching output) Optical data 0.2 ... 120 m, ID-200 40802-x10xx Sensing distance 0.2 ... 200 m, ID-200 40802-x20xx Transmission diode Infrared light, wavelength 880 nm ±... - Page 12 This is a Class A product. In a domestic environment this product may cause radio in- terference in which case the operator may be required to take adequate measures. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany...
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Page 13: Dimensioned Drawing
• M25 x 1.5: round cable ∅ 4.5 … 9 mm Figure 3-1: Dimensioned drawing ID-200 © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01... -
Page 14: Order Designations
Optical data transmission system ID-200, Order designation Explanation of the The order designation for the ID-200 is structured according to the following scheme: order designation ID-200 40802-AB0CD The letters A - D represent the following device variants: •... -
Page 15: Mounting / Installation (All Device Variants)
Therefore, pay close attention when selecting a suitable mounting location! CAUTION ! In case of a mobile arrangement for a ID-200 pay particular attention that the align- ment of the devices relative to one another remains unchanged over the transmission path. -
Page 16: Arrangement Of Adjacent Transmission Systems
In the case of identical frequency arrangement, the distance between two parallel data transmission paths must be at least 300 mm + tan (0.5°) x sensing distance (ID-200 / 120 m), or 500 mm + tan (0.5°) x sensing distance (ID-200 / 200 m) Figure 5-2: Arrangement of adjacent transmission systems ©... -
Page 17: Cascading (Series Connection) Of Several Id-200 Data Paths
Mounting / Installation (all device variants) 5.3 Cascading (series connection) of several ID-200 data paths If two communicating participants (TN) are separated by several optical transmission paths between two participants, then this is called cascading. There are further par- ticipants between the individual optical transmission paths in this case. - Page 18 The individual time delay of the optical transmission path is specified in the chapters of the individual bus systems and depends on the type, switch position, and transmission rate. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 71...
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Page 19: Electrical Connection
Before connecting the device, be sure that the supply voltage agrees with the value printed on the nameplate. The ID-200… is designed in accordance with safety class III for supply by PELV (Pro- tective Extra Low Voltage, with reliable disconnection). -
Page 20: Supply Voltage
The housing seal is, in this way, ensured (Protection Class IP 65). The housing top can be removed and replaced under voltage. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 20 of 71... -
Page 21: Switching Input
Switch S1 is also present on the device models with M12 connectors. 5.4.1.3 Switching output The ID-200 is equipped with a switching output OUT WARN which is activated if the receiving level in the receiver drops. 0 ... 2 V DC:... -
Page 22: Electrical Connection - Devices With M12 Connectors
Thread Functional earth (housing) Figure 5-7: Assignment M12 connector PWR IN © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 71 TR - E - BA - GB - 0022 - 01... -
Page 23: Supply Voltage
(see Figure 5-7). 5.4.2.2 Switching input The ID-200 is equipped with a switching input IN (pin 1), via which the transmit- ter/receiver unit can be switched off, i.e. no infrared light is transmitted and at the bus terminals the corresponding bus bias level is present / the bus driver is high resis- tance. -
Page 24: Profibus / Rs 485
PROFIBUS / RS 485 6 PROFIBUS / RS 485 The PROFIBUS model of the ID-200 has the following features: • Operating ranges 120 m, 200 m • Electrically isolated interface • The ID-200 does not occupy a PROFIBUS address •... -
Page 25: Converting The Profibus Model With Terminals To M12 Connectors
An external termination on the M12 socket is not possible. For terminating the device, the termination switch S2 must be used always © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009... -
Page 26: Profibus Connection - Devices With M12 Connectors
Thread Functional earth (housing) Figure 6-4: Assignment M12 connector BUS IN © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 26 of 71 TR - E - BA - GB - 0022 - 01... -
Page 27: Termination For Devices With M12 Connectors
6.2.1 Termination for devices with M12 connectors Note If the PROFIBUS network begins or ends at the ID-200 (not a continuing bus), the BUS OUT connection must be terminated with the terminator plug which is available as an optional accessory. -
Page 28: Device Configuration Profibus
6.3.1 Termination for devices with screwed cable glands and terminals The PROFIBUS can be terminated via the switch S2 in the ID-200. If the termination is active (S2 = On), internal bus resistors are connected as per the PROFIBUS stan- dard and the PROFIBUS is not wired through at terminals A' and B'. -
Page 29: Led Indicators Profibus
Rx indicate faulty bus communication. = no data on the reception line Figure 6-6: Indicator/operating elements for the PROFIBUS model © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01... -
Page 30: Interbus 500 Kbit/S / Rs 422
500 kBit/s fixed transmission rate with INTERBUS, with RS 422 generally lower transmission rates as well • Cascading of several ID-200 is possible (see chapter 5.3: “Cascading (series con- nection) of several ID-200 data paths”) 7.1 Electrical connection INTERBUS 500 kBit/s The electrical connection to the INTERBUS is made at terminals DO.../ DI... -
Page 31: Device Configuration Interbus 500 Kbit/S / Rs 422
7.2.1 Device configuration INTERBUS Changeover incoming/outgoing bus and shielding connection (default: 'Out') Switch S4 must be used to specify in the ID-200 whether the connected bus cable is for the incoming bus (In) or outgoing bus (Out): Switch 4: Setting In:... -
Page 32: Device Configuration Rs 422
INTERBUS 500 kBit/s / RS 422 7.2.2 Device configuration RS 422 General RS 422 protocols can be transmitted with the ID-200. No baud rate setting is necessary (max. 500 kBit/s). The shielding connection can be set via switch S4 as with the Interbus. -
Page 33: Interbus 2 Mbit/S Fibre Optic Cable
INTERBUS 2 MBit/s Fibre Optic Cable 8 INTERBUS 2 MBit/s Fibre Optic Cable The INTERBUS fibre optic cable model of the ID-200 has the following features: • Operating range 200 m • Transmission protected against interference by the use of fibre optic cables •... -
Page 34: Device Configuration Interbus 2 Mbit/S Fibre Optic Cable
Figure 8-2: Connection of the ID-200 to the INTERBUS (fibre optic cable) 8.2 Device configuration INTERBUS 2 MBit/s fibre optic cable Transmission rate changeover (default: '2M') In the ID-200, switch S2 must be used to specify the transmission rate of the fibre- optic-cable INTERBUS: Switch S2: Setting 500 k: transmission rate 500 kBit/s. -
Page 35: Led Indicators Interbus 2 Mbit/S Fibre Optic Cable
Figure 8-3: Indicator/operating elements for the INTERBUS model Note The ID-200 is an INTERBUS subscriber (Ident-Code: 0x0C = 12 dec.). If the value falls below the warning level (bar graph), a peripheral error message is transmitted via the INTERBUS. When this error message is transmitted, the usual cause is soiling of the glass optics (see chapter 13.1 “Cleaning”), an incorrectly ad-... -
Page 36: Data Highway + (Dh+) / Remote I/O (Rio)
Remove this terminating resistor when the bus cable in the ID-200 is to be wired through to another bus subscriber, i.e. the ID-200 is not the last Ω device on the bus cable. The use of the ID-200 is limited to bus systems with 82 termination. -
Page 37: Device Configuration Dh+ / Rio
9.2 Device configuration DH+ / RIO Cascading of multiple ID-200 transmission paths (filter, default: ‘On’ = on) If multiple ID-200 transmission paths are to be cascaded within a bus segment (see Figure 9-2), the filter for interference-peak suppression (switch S3-1) must be adjusted according the selected transmission rate. -
Page 38: Led Indicators Dh+ / Rio
Figure 9-3: Indicator/operating elements of the DH+/RIO-model Note You can also use the diagnostic options available via the bus system. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 38 of 71 TR - E - BA - GB - 0022 - 01... -
Page 39: Devicenet / Canopen
8 baud rates can be set (10, 20, 50, 125, 250, 500, 800 kBit/s, 1M Bit/s) • Baud rate conversion possible • With ID-200 it is possible to extend the overall size of a CAN network • Optional M12 connector set for conversion available on request •... -
Page 40: Electrical Connection Devicenet / Canopen
The maximum permissible current which may pass over terminals V+ / V- is 3 A; the maximum permissible voltage is 25 V (11 … 25 V)! © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany... -
Page 41: Bus Transceiver And Device Supplied Via Separate Power Connection
DeviceNet/CANopen incoming bus Figure 10-3: Bus transceiver supplied via bus cable, device supplied via separate power line © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01... -
Page 42: Bus Transceiver And Device Supplied Via Bus Cable
18V. The total current of the device is the device current plus the current drawn at the switching output. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 42 of 71... -
Page 43: Installation And Connection Of The Optional M12 Connectors
Note The orientation of the M12 connectors is not defined. The use of angular M12 connec- tors as counterparts is therefore discouraged. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01... -
Page 44: Device Configuration Devicenet / Canopen
Note The mechanical expansion of the bus system can be increased through the use of the ID-200. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 44 of 71 TR - E - BA - GB - 0022 - 01... -
Page 45: Wiring
TN = bus subscriber 1): Part of the communication device Figure 10-6: DeviceNet / CANopen wiring © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01... -
Page 46: Termination
© TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 46 of 71... -
Page 47: Devicenet / Canopen Led Indicators
LED BOFF : yellow = ID-200 in " B us Off " state, does not reattempt to participate in bus traffic → manual intervention necessary Measures:... -
Page 48: Interruption Of The Data Transmission Path
(Node/Life Guarding, Heartbeat, ...). 10.4.2 "Monitoring" of subscribers If an ID-200 optical data transmission system is used in a DeviceNet or CANopen sys- tem, it is beneficial o monitor all subscribers to determine whether they are still partici- pating in data exchange. -
Page 49: Response In The Event Of Buffer Overload
10.4.3 Response in the event of buffer overload If, as the result of errors on the CAN bus segment, no ID-200 data can be transmitted to this segment or data can be transmitted only sporadically, the ID-200 reacts as fol- lows: 1. -
Page 50: Schematic Drawing Of The Inner Construction
• The same process also occurs when transmitting data from Segment 2 to Segment 1. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 50 of 71 TR - E - BA - GB - 0022 - 01... -
Page 51: Timing
The increased delay times must be taken into consideration when parameterising the system. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01... -
Page 52: Synchronous Messages
If not, the order should be rearranged. 2. Increase interscan delays until all responses are received within a single scanning cycle. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 52 of 71... -
Page 53: Ethernet
• with optical data transmission = 2 • 100 m + optical transmission path • It is possible to cascade several ID-200 (see chapter 5.3: “Cascading (series connection) of several ID-200 data paths”) 11.1 Ethernet connection - devices with screwed cable glands and terminals Electrical connection to Ethernet is realised using the RJ45 socket X1. -
Page 54: Ethernet Connection - Devices With M12 Connectors
Functional earth (housing) (D-coded) Figure 11-3: Assignment M12 connector BUS IN for Ethernet © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 54 of 71 TR - E - BA - GB - 0022 - 01... -
Page 55: Device Configuration Ethernet
11.3 Device configuration Ethernet 11.3.1 Autonegotiation (Nway) If the switch S2.1 of the ID-200 is set to ON (default), the device is in autonegotiation mode. This means that the ID-200 detects the transmission characteristics of the con- nected partner unit automatically (10 MBit or 100 MBit, full or half duplex) and adjusts itself accordingly. -
Page 56: Wiring
1 : 1 cable and a "crossover" cable. The "crossover" cable is required whenever the participants (switch, hub, router, PC, PLC, etc.) connected to the ID-200 do not pro- vide "autocrossing". If the "autocrossing" function is available in the connected partici- pants, a normal 1 : 1 cable can be used. -
Page 57: Assignment Of The Rj45 And M12 Ethernet Cables
Ethernet 11.4.4 Assignment of the RJ45 and M12 Ethernet cables For the Ethernet models of the ID-200, the following pin assignments apply for the RJ45 and M12 connection cables. 11.4.4.1 RJ45 to RJ45 - 1 : 1 Signal Function Core colour... -
Page 58: M12 Plug, D-Coded To Rj45 - 1 : 1
2 / TD- 11.4.5 Installing cable with RJ45 connector Figure 11-8: Installing cable with RJ45 connector © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 58 of 71 TR - E - BA - GB - 0022 - 01... -
Page 59: Led Indicators Ethernet
10Base-T or 100Base-TX. The ID-200 is connected to the Ethernet via a twisted pair port with an RJ45 connector or an M12 connector. An external switch reduces the data flow along the optical transmission path by filtering the messages. -
Page 60: Typical Bus Configuration
In addition, protocols such as TCP/IP automatically adapt to the available bandwidth of the transmission medium. © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 60 of 71... -
Page 61: Timing
Data is sent to PLC • 0.1 µs at 10M Bit/s (0.01 µs at 100 MBit/s) © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01... -
Page 62: Signal Delay
Ethernet 11.6.2.3 Signal delay The typical delay of a message from an ID-200 to the opposing ID-200 is: Number of bits in the telegram • (0.55 µs + T ) + 60 µs for 10Base-T = 0.10 µs, T for 100Base-Tx = 0.01 µs Note The maximum delay is dependent on various factors (bus loading, history, …... -
Page 63: Commissioning / Operation (All Device Models)
Operating mode LEDs AUT, MAN, ADJ • Operating mode buttons Figure 12-1: Indicator and operating elements common to all ID-200 device models Bar graph The bar graph displays the quality of the received signal (receiving level) at its own (operating modes 'Automatic' and 'Manual') or opposing (operating mode 'Adjust') ID-200 (Figure 12-2). -
Page 64: Operating Modes
Commissioning / Operation (all device models) 12.2 Operating modes The following table provides an overview of the ID-200 operating modes. Optical data Bar graph Operating mode Description transmission assignment Its own receiving Automatic, AUT level, display of the Normal operation... -
Page 65: Initial Commissioning
(> 2 s). Data transmission remains active, only the internal cut-off threshold is changed to the warning threshold (yellow LEDs). 3. While in the 'Manual' operating mode, move until data transmission of the ID-200 is interrupted. The devices are not yet optimally aligned with one another. -
Page 66: Operation
It must still be ensured that the light beam is not interrupted at any time. CAUTION ! If, during operation of the ID-200, the light beam is interrupted or one of the two de- vices is switched voltage fee, the effect of the interruption on the entire network is... -
Page 67: Maintenance
Maintenance 13 Maintenance 13.1 Cleaning The optical window of the ID-200 is to be cleaned monthly or as needed (warning out- put). To clean, use a soft cloth and a cleaning agent (standard glass cleaner). CAUTION ! Do not use solvents and cleaning agents containing acetone. Use of improper clean- ing agents can damage the optical window. -
Page 68: Diagnostics And Troubleshooting
AUT mode. Each ID-200 must individually be set to diagnostic mode. This is in contrast to switch- ing from MAN to ADJ mode, where both ID-200 change to ADJ state if one side has its button pressed. -
Page 69: Troubleshooting
• Remove ambient light • Intense, direct ambient light source © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01 Page 69 of 71... -
Page 70: Accessories
TR-Electronic Order No. 40803-40005 Remark terminator plug 4-pin. M12 B-coded © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 70 of 71 TR - E - BA - GB - 0022 - 01 11/23/2009... -
Page 71: Devicenet / Canopen
Remark socket 5-pin. M12 A-coded plug 4-pin. M12 D-coded Figure © TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany 11/23/2009 TR - E - BA - GB - 0022 - 01 Page 71 of 71...
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