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INSTALLATION HANDBOOK
CLASSIC TUFF-POST CONCRETE LIFELINE
SafetyLink is an innovative
anchor company achieving
success and keeping you safe
whilst working at heights.
Read entire handbook before installing SafetyLink products. All products must be installed in accordance
with SafetyLink's installation handbook, using only products supplied by SafetyLink Pty Ltd. Failure to
follow all warnings and instructions may result in serious injury or death.
- Square Post -
Asia-Pacific/The Americas
+61 2 4964 1068 | info@safetylink.com
Europe/Africa/Middle East
+33 6 1949 3867 | europe.sales@safetylink.com
Northern Europe
+44 7599 508290 | uk.sales@safetylink.com
www.safetylink.com
ROOF ANCHORS
HORIZONTAL LIFELINES
PERMANENT LADDERS
LADDER STABILISERS
TEMPORARY ANCHOR
X-RAIL - HORIZONTAL RAIL
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Table of Contents
Summary of Contents for Safety Link Classic Tuff-Post Concrete Lifeline
- Page 1 INSTALLATION HANDBOOK CLASSIC TUFF-POST CONCRETE LIFELINE - Square Post - ROOF ANCHORS SafetyLink is an innovative HORIZONTAL LIFELINES anchor company achieving PERMANENT LADDERS success and keeping you safe LADDER STABILISERS whilst working at heights. TEMPORARY ANCHOR X-RAIL - HORIZONTAL RAIL Read entire handbook before installing SafetyLink products.
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Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OF SAFETYLINK TUFF-POST INTO CONCRETE WARNINGS ....................... 3 MAINTENANCE – PERIODIC INSPECTIONS..............4 WARRANTIES ......................5 TUFF-POST 300MM (SQUARE) – CONCRETE MOUNTED COMPONENTS ...... 6 TUFF-POST 600MM (SQUARE) – CONCRETE MOUNTED COMPONENTS ...... 7 TUFF-POST (SQUARE) – CONCRETE INSTALLATION ............ 8 POSITIONING OF TUFF-POST .................. -
Page 3: Warnings
WARNINGS READ CAREFULLY SOMEONE’S LIFE DEPENDS ON IT The building or structure for the anchorages should be assessed by an engineer, unless it is clear to a competent height safety installer that the structure is adequate. SafetyLink Height Safety Systems must only be installed as per our installation guides, to structures as specified in the installation manual for each product. -
Page 4: Maintenance - Periodic Inspections
MAINTENANCE – PERIODIC INSPECTIONS All items of height safety equipment which are in regular use shall be subjected to periodic inspection and servicing. These regular scheduled inspections and servicing must be carried out by a competent height safety installer (refer to AS/NZS 1891.4:2009 if clarification required or contact SafetyLink). -
Page 5: Warranties
WARRANTIES EXTRACT: SafetyLink Pty Ltd STANDARD TERMS AND CONDITIONS 11.1 To the extent permitted by law all implied conditions, warranties and undertakings are expressly excluded. 11.2 Except as provided in this clause the Company shall not be liable for any loss or damage, whether direct or indirect (including consequential losses or damage) arising out of any breach of contract by the Company or any negligence of the Company, its employees or agents. -
Page 6: Tuff-Post 300Mm (Square) - Concrete Mounted Components
TUFF-POST 300mm (Square) – Concrete Mounted Components TUFF POST END ANCHOR – PRODUCT CODE: STAT.FROGTUFF002C-300 PRODUCT COMPONENTS DESCRIPTION MATERIALS FROGLINE END FrogLine Base End 316 SS BOLT-M16x50mm-SS Bolt: M16x50mm Set Screw 316 SS WASHER M16_SPRING Spring Washer: M16 316 SS WASHER M16_DONUT Washer: DonutLink M16 316 SS... -
Page 7: Tuff-Post 600Mm (Square) - Concrete Mounted Components
TUFF-POST 600mm (Square) – Concrete Mounted Components TUFF POST END ANCHOR – PRODUCT CODE: STAT.FROGTUFF002C-600 PRODUCT COMPONENTS DESCRIPTION MATERIALS FROGLINE END FrogLine Base End 316 SS BOLT-M16x50mm-SS Bolt: M16x50mm Set Screw 316 SS WASHER M16_SPRING Spring Washer: M16 316 SS WASHER M16_DONUT Washer: DonutLink M16 316 SS... -
Page 8: Tuff-Post (Square) - Concrete Installation
TUFF-POST (Square) – Concrete Installation All safety procedures must comply in accordance with the current safety code(s) of practice(s) for working at heights. Ensure safety at all times during and after installation by using an appropriate height safety system. TUFF-POST is designed to raise the ground height of a height safety system therefore TUFF-POST must only be used in conjunction with a SafetyLink lifeline or eyebolt system. -
Page 9: Installing Anchor Rod
TUFF-POST (Square) – Concrete Installation INSTALLING ANCHOR ROD TUFF-POST 300 - must be held down with a minimum of 4 x CON-M12x160. TUFF-POST 600 - must be held down with a minimum of 4 x CON-M16x160. Anchor rod length must be a minimum of 160mm however will be determined based on water proofing membrane thickness under the TUFF-POST. -
Page 10: Installation To Concrete
TUFF-POST (Square) – Concrete Installation INSTALLATION TO CONCRETE STEP 1 STEP 2 LOCATE THE STEEL IN THE CONCRETE. Use a digital Mark out the position to be drilled. NOTE: Lifelines metal detector to locate the steel when should not be positioned close to an edge, minimum positioning the Anchor Rod into the concrete. -
Page 11: Fitting The Height Safety System To The Tuff-Post
TUFF-POST (Square) – Concrete Installation LIFELINE CABLE Following cables can be used for SafetyLink lifeline systems, • Cable (STAT.CABLE001): 8mm dia, 7x7 wire rope • Cable (STAT.CABLE_8MM_7X19_SS): 8mm dia, 7x19 wire rope. It provides high flexibility and suited for lifelines with short intermediate intervals and multiple corners. •... -
Page 12: Lifeline System Information
LIFELINE SYSTEM INFORMATION INSTALLATION: CABLE, TENSIONERS & TERMINATION FITTINGS Install Swaged/Swageless Termination to the cable in accordance with product guidelines. See Appendix A or B. 2. Determine which end is most suitable to have the cable Tensioner with Tension Indicator. (Some lifelines may require a Tensioner with Tension Indicator on both ends). -
Page 13: Appendix A - Swageless/Swaged Fittings Installation
APPENDIX A – SWAGELESS/SWAGED FITTINGS INSTALLATION Make sure that the cable matches the terminal. The SS terminal use only for 8mm 7x7 and 7 x 19 Stainless Wire. Do not reuse jaws or house. Slide the jaw housing in place on the cable. Slide the jaws onto the cable, ensuring there is equal space between the jaws. -
Page 14: Appendix B - Crimped Fittings Installation
APPENDIX B – CRIMPED FITTINGS INSTALLATION 1. Insert the cable into the open end of the fitting to be swaged, mark the cable where the cable and the fitting meet. Remove the cable and check that the mark is at least 84mm from the cable end. Re-insert the cable into the fitting to distance previously marked. -
Page 15: Frogline Concretelink Lifeline - Testing Frogline Donutlink
FROGLINE CONCRETELINK LIFELINE – TESTING FROGLINE DONUTLINK - To comply with current Standards, each Concrete anchor must be tested after installation and at every recertification inspection. - Ensure you wait the recommended curing time as specified by the chemical manufacturer. - The pull test can be done using DonutLink washer as an attachment point. -
Page 16: Safetylink Frogline Shuttle
SAFETYLINK FROGLINE SHUTTLE Product Code: STAT.SHUTL003 CONNECTING TO THE LIFELINE SYSTEM 1. Remove the Karabiner from the FrogLine Shuttle. The supplied Karabiner is a SafetyLink steel trilock and needs three distinct movements to be removed from the shuttle (Slide gate up, twist gate, depress gate). 2. -
Page 17: Appendix 1 - Concrete Injection Mortar
APPENDIX 1 – CONCRETE INJECTION MORTAR POSITIONING OF CONCRETE ANCHOR - The Concrete Anchor must be in a position easily and safely reached from a safe access point. Concrete anchor should not be positioned close to an edge, minimum distance 150mm. Minimum concrete thickness 150mm. -
Page 18: Example: Horizontal Lifeline On Pitches Below 25 Degrees
EXAMPLE: HORIZONTAL LIFELINE ON PITCHES BELOW 25 DEGREES All working at heights safety procedures must be complied with when installing SafetyLink Height Safety Systems. For more information refer to your state or territories current legislation, regulations, policies and codes of practices. Horizontal height safety lifelines must only be installed and used by competent people with relevant current height safety qualifications. -
Page 19: Expert Fall Protection Planning
EXPERT FALL PROTECTION PLANNING SafetyLink's design and planning team are here to help work out the positioning of your fall protection system, ensuring all areas of your roof are accessed safely. Things to consider when planning your roof layout: Are all areas of your roof protected, allowing complete access when working at heights? Are you protected from the ground up, allowing complete access to your roof? Detailed comprehensive documentation provided e.g. -
Page 20: In Case Of Accident
IN CASE OF ACCIDENT A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT. PERSONS WORKING AT HEIGHTS SHOULD NOT WORK ALONE. It is critical that before using any SafetyLink Systems a fall rescue plan is in place for any persons suspended mid-air following a fall.
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