Acmeda BOX 120 Installation Manual

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EXTERNAL WIRE GUIDE

INSTALLATION MANUAL

September 2013

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Page 1 EXTERNAL WIRE GUIDE INSTALLATION MANUAL September 2013 ...
Page 2: Table Of Contents
SECTION 2 − INSTALLATION PART A – PREPARING INSTALLATION SPACE PART B – BRACKET / BOX INSTALLATION PART C – WIRE GUIDE INSTALLATION PART D – BLIND INSTALLATION PART E – BOX COVER INSTALLATION (FOR BOX 120 SYSTEM ONLY) 2.10 PART F – TENSION GUIDELINES 2.12 SECTION 3 − TROUBLESHOOTING DISCLAIMER INTRODUCTION This Installation manual has been produced by Acmeda to supply the necessary information for safe and correct installation of this system. INSTALLERS RESPONSIBILITY Before installing, please read & ensure you understand the safety information and installation instructions as defined in this installation manual.  If you do not fully understand these instructions, contact Acmeda for clarification before installing.  The Installer is responsible to ensure that all installation personnel have been adequately trained on the safe & correct installation and operation.  The Installer is responsible to ensure that a Job Safety Analysis or Safe Work Method Statement is completed prior to installation to identify hazards, to determine appropriate risk control measures and to implement the control measures.  The Installer is responsible to ensure that supporting structures are sound and can adequately support the load.  The Installer is responsible to ensure that the devises used to anchor the product to the supporting structure are suitable for the application. SAFETY INFORMATION  Ensure Job Safety Analysis/Safe Work Method Statement is completed and actions to reduce risks are implemented.  Ensure that electrical works are done only by a LICENSED ELECTRICIAN. ...
Page 3: Section 1 − Items Required
SECTION 1 − ITEMS REQUIRED TOOLS REQUIRED  Saw  Saw  Drill  Screw Driver – Philips Head & Flat Head  Jaw Pliers  Allen Key Set  Mallet  Scissors  Punch tool / template  Measuring Tape  Pencil ADDITIONAL ITEMS REQUIRED (NOT SUPPLIED) To assemble an EXTERNAL WIRE GUIDE, the following non‐stocked items are required:  Fixings for mounting brackets / hardware (Ensure appropriate fixings are used to suit application) EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 1.1 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 5: Section 2 − Installation
Minimum clearance above blind roll: 6mm NOTE: For Top Fix Installations allow 5mm from the wall to the edge of the bracket to provide clearance for weight bar end caps. Ensure brackets can be installed into a structurally supporting substrate (This may mean the installer needs to prepare space prior to commencement of installation) EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.1 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 6 If W2 < W1, see table for limits Maximum width difference Box 120 Open 16mm 10mm 16mm 10mm X If X and Y are within limits (as indicated in the above table) then installation can be completed using W1 as Blind Width. If not consider further actions for squaring the installation space (e.g. packing or alternative bracket selection) EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.2 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 7: Part B - Bracket / Box Installation
STEP 1 – FIX BRACKETS TO WALL / CEILING USING APPROPRIATE FIXINGS TO SUIT APPLICATION OPEN BLIND SYSTEM FACE FIX TOP FIX NOTE: Ensure brackets are installed aligned and level. Refer to deductions for bracket positioning. BOX 120 SYSTEM Box 120 System can be fixed to the wall in the centre prior to fixing the brackets to ensure Box is level. FACE FIX TOP FIX NOTE: Ensure Bracket Spacers are used with Box 120 System EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.3 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 8: Part C - Wire Guide Installation
STEP 1 – MARK & SECURE BOTTOM WIRE GUIDE FIXING TO WALL OR FLOOR OPEN BLIND SYSTEM X 2 Brackets NOTE: Dimensions refer centre of wire and apply to both Face Fixing and Floor Fixing installations. BOX 120 SYSTEM X 2 Plates NOTE: Dimensions refer centre of wire and apply to both Face Fixing and Floor Fixing installations. EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.4 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 9 FLOOR FIX ‐ ROUND EYE PLATE 20mm 20mm i) Remove 1 Nut & 2 ii) Thread Turnbuckle iii) Remove Pin & Clip iv) Position Jaw over v) Replace & Secure Washers From Stud Set onto Terminal Round Eye Plate Pin & Clip Terminal NOTE: Ensure both Terminals are attached to Round Eye Plates. EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.5 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 10 STEP 3 – INSERT WIRE GUIDE FLOAT ONTO WIRE Feed Floating End Cap onto Wire (at both ends) Allow End Cap to Slide along wire NOTE: Repeat on opposite side. STEP 4 – ADD ADJUSTABLE STOP (FOR BOX 120 SYSTEM ONLY) NOTES:  Ensure Adjustable Stop is inserted after the Wire Guide Float.  Do not tighten at this step  Repeat on opposite side EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.6 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 11 STEP 5 – SECURE WIRE TO TOP TERMINAL Insert Wire through terminal Measure & cut wire approximately Tighten grub screw securely to retain 5‐10mm above terminal wire (ensure thread of grub screw does not strip) STEP 6 – ADJUST & SECURE ADJUSTABLE STOP TO WIRE GUIDES (FOR BOX 120 SYSTEM ONLY) 5mm (min) NOTE: Ensure that a minimum clearance of 5mm is left between the bottom of the Adjustable Stop and bottom of the Box to prevent the weight bar from twisting. EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.7 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 12: Part D - Blind Installation
PART D – BLIND INSTALLATION STEP 1 – INSERT CONTROL END FIRST THEN SWING IDLER END INTO ADAPTOR GEAR CONTROL Ensure Idler Pin Locks into Adaptor STAR HEAD MOTOR (FOR STAR HEAD MOTOR ONLY) Remove retaining screw from the lock ring before inserting blind as shown above. NOTE: Ensure screw is safely stored as it will need to be re‐inserted. EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.8 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 13 STEP 2 – REPLACE & SECURE RETAINING SCREW INTO LOCKING RING (STAR HEAD MOTOR ONLY) Screw until tight in order to lock the Motor in position STEP 3 – INSERT FLOATING END CAPS INTO END CAP HOUSING Before applying tension to wire guides, insert end cap float If more clearance / space is required, lift the weight bar at one into weight bar end caps. end to insert the second float. NOTE: If ballast is required, insert prior to fitting end cap. For external applications ensure ballast is corrosion resistant and is compatible with aluminium. EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.9 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 14: Part E - Box Cover Installation (For Box 120 System Only)
PART E – BOX COVER INSTALLATION (FOR BOX 120 SYSTEM ONLY) STEP 1 – SWING BOX COVER INTO PLACE Ensure Cover clips to tab IF the lip of the cover is not location use a pair of pliers to adjust the locking feature up or down as required EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.10 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 16: Part F - Tension Guidelines
1. Pull Swage Terminal down to remove 2. Apply tension by holding Swage 3. Tighten and lock top nut while slack and hand tighten bottom nut until Terminal still and rotating bottom nut as supporting Swage Terminal to ensure contact with bracket required (No. Of Rotations indicated tension is maintained above) (repeat on other terminal) NOTE: Repeat on opposite side. FLOOR FIX FIX 1. Pull Swage Terminal down and hand 2. Apply tension by holding Swage 3. While holding the Turnbuckle Secure tighten Turnbuckle to remove slack Terminal and rotating Turnbuckle as both top and bottom nuts to ensure the required (No. Of Rotations indicated system is locked (ensure to only lock one above) at a time) NOTE: Repeat on opposite side. EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 2.12 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...
Page 17: Section 3 − Troubleshooting
Replace fabric and ensure it is handled with care. transportation, installation or use. Check if wire guide fixing at floor/base are positioned in line 2 Position of wire guides at base is with the Top Terminal. If fixing is too far inwards of the incorrect. terminal then reposition. Refer to Part C, Step 1 of this Blind does not fully open / jams document for wire guide positioning details. Incorrect motor stop limits used. Refer to motor instructions to reset stop limits. Uneven weight bar Blind roll is not level, thus weight bar 3 Ensure blind is installed level. appears uneven. Check blind roll when the blind is fully raised. If ripples are Blind has been operated in excessive evident on roll, open blind fully (without the presence of wind conditions. wind) to allow the blind to track down evenly. Raise and lower blind a number of times to check operation. Ensure fabric is assembled straight onto tube and weight Fabric is not installed straight. bar. EXTERNAL WIRE GUIDE Installation Manual | September 2013 Page 3.1 © Copyright 2013 | All Rights Reserved Acmeda (International Group) ...

Acmeda BOX 120 Installation Manual

Section 1 − Items Required

Section 2 − Installation

Section 3 − Troubleshooting

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