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Summary of Contents for Magnetek REFLX45-AD
- Page 1 ReFlx 45 Collision Avoidance System Instruction Manual Distributed by Ergonomic Partners Sales@ErgonomicPartners.com Part Number: 147-20011 R1 www.ErgonomicPartners.com September 2017 Tel: (314) 884-8884 ©Copyright 2017 Magnetek Material Handling...
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Page 2: Table Of Contents
Table of Contents Service Contact Information ........................3 Preface and Safety ............................4 Product Safety Information ........................4 Product Warranty Information ........................4 DANGER, WARNING, CAUTION, and NOTE Statements ............... 5 Crane Safety ............................. 5 ... -
Page 3: Service Contact Information
Service Contact Information For questions regarding service or technical information contact: (314) 884-8884 USA: Magnetek Material Handling N49 W13650 Campbell Drive Menomonee Falls, WI 53051 Distributed by Ergonomic Partners Sales@ErgonomicPartners.com www.ErgonomicPartners.com Tel: (314) 884-8884 www.ErgonomicPartners.com Website: Sales@ErgonomicPartners.com E-mail: ©2017 MAGNETEK... -
Page 4: Preface And Safety
It is the responsibility of the owners, users and operators of the Magnetek Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained. -
Page 5: Danger, Warning, Caution, And Note Statements
DANGER, WARNING, CAUTION, and NOTE Statements Read and understand this manual before installing, operating, or servicing this product. Install the product according to this manual and local codes. The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems. -
Page 6: General System Information
45 ft. The DIP switches are located in the back of the sensor under the cover, and the dials are located on the top of the sensor. NOTE: Magnetek recommends leaving the switches and dials at their default positions. 1.2.3 Indicators Two green LEDs are located on the top of the sensor: one in the front, and the other in the back. -
Page 7: System Specifications
approaching the sensing range/trip point, the sensor or reflector is dirty, or the sensor is slightly skewed. Beyond the trip point, the yellow LEDs will turn off. 1.3 System Specifications Specification Specification Values and Information Detection Range approx. 3~45 ft. ... - Page 8 Figure 2: Sensor Layout and Dimensions (in mm) ReFlx 45 Collision Avoidance System Instruction Manual September 2017 Page 8 of 17...
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Page 9: Mechanical Installation
2. Mechanical Installation When mounting the sensor, no obstructions should be present between the sensor and the reflective target. The sensor should be mounted so that the center of the sensor is lined up vertically with the center of the reflective target. The mounting bracket provided allows for vertical adjustment by loosening the screws through the curved slot. - Page 10 The default position that the “sense” dial is set to is the maximum distance. It is recommended to set the trip point distance slightly greater than required, as time is needed to stop a moving crane; refer to Table 2 and Table 3 to help set up this distance. Once the required distance is reached, angle the sensor outside of the 30°...
- Page 11 Table 2: Offset Values (based on Trigger Distance and Angle) Angle (°) Trigger Dist – Offset – in. (cm) ft. (m) 3 (.91) 3 1/4 (8.3) 6 1/4 (15.9) 9 3/4 (9.75) 13 1/4 (33.7) 16 3/4 (42.5) 20 3/4 (52.7) 4 (1.22) 4 1/4 (10.8) 8 1/2 (21.6)
- Page 12 Table 3: Stopping Distance (based on Deceleration Time and Crane Speed) Decel Time* (s) Crane Speed – fpm Stopping Distance at Max Speed – ft (m) (mpm) 100 (30.48) 2.5 (0.76) 3.33 (1.02) 4.17 (1.27) 5 (1.52) 6.67 (2.03) 8.33 (2.54) 110 (33.53) 2.75 (0.84) 3.67 (1.12)
- Page 13 Figure 5: Mounting Bracket Dimensions (in mm) Figure 6: Hinged Mounting Bracket Dimensions (in mm) ReFlx 45 Collision Avoidance System Instruction Manual September 2017 Page 13 of 17...
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Page 14: Electrical Installation
3. Electrical Installation While the sensor offers multiple options for operation, Magnetek recommends the following settings for overhead crane collision avoidance applications to ensure optimum safety. Figure 7: Recommended DIP Switch Settings for Overhead Crane Collision Avoidance Applications With the switches in the above position, the NO contact will be closed when the sensor is powered and crane is at a safe distance from the target. - Page 15 Figure 9: Connection Example for ReFlx 45 and an IMPULSE®•G+/VG+ Series 4 Drive ReFlx 45 Collision Avoidance System Instruction Manual September 2017 Page 15 of 17...
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Page 16: Troubleshooting
Green LED is OFF is properly grounded. If there is power to the sensor but the green LED is still OFF, contact your Magnetek representative for a replacement. The yellow LED is OFF when the sensor or crane is at a safe distance from the reflector. - Page 17 Appendix A Figure 11: Half-circle Protractor, Marked in Degrees (180°) Distributed by Ergonomic Partners Sales@ErgonomicPartners.com www.ErgonomicPartners.com Tel: (314) 884-8884 ReFlx 45 Collision Avoidance System Instruction Manual September 2017 Page 17 of 17...
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