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VISSCHER MADRID Instructions Manual

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0224_Madrid_AC_Instructions_V4.0
INSTRUCTIONS
12'-3
7
" [374 cm]
16
EN
MADRID
11'-10
3
" [363 cm]
4
10'-8
1
" [326 cm]
2
DOUBLE DOOR
TOLL FREE: 1-877-795-7423

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Summary of Contents for VISSCHER MADRID

  • Page 1 INSTRUCTIONS MADRID 11'-10 " [363 cm] 10'-8 " [326 cm] 12'-3 " [374 cm] DOUBLE DOOR TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 3 PHILLIPS SCREW DRIVER ESTIMATED ASSEMBLY TIME: 8 HOURS IF YOU REQUIRE ASSISTANCE, OR NEED TO ORDER REPLACEMENT PARTS, CONTACT YOUR VISSCHER DEALER. FOR ADDITIONAL INFORMATION PLEASE CALL THE NUMBER BELOW. KNIFE PLEASE HAVE SERIAL NUMBER READY TO ENSURE QUICK SERVICE.
  • Page 5 PAGE MADRID CODE: 0224 PANELS / PANNEAUX 1170 2541 1459 ACTIVE PASSIVE 2140 2420 2422 1465 2086 2546 2087 1824 2069 2111 2081 2326 2112 2099 2556 TRUSS FRAME / FERME DE TOIT 2557 1039 2166 1304 2178 2191 2179 2192 0224_Madrid_AC_Instructions_V4.0...
  • Page 7 PAGE MADRID CODE: 0224 ROOFING / TOITURE 1868 1866 1867 1869 0224_Madrid_AC_Instructions_V4.0 TOLL FREE/SANS FRAIS: 1-877-795-7423 MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES...
  • Page 9 HARDWARE - QUINCAILLERIE MADRID ROBERTSON BIT/ EMBOUT ROBERTSON 1 1/2" #8 FLAT HEAD (#2 ROBERTSON) 1/4" HEX HEAD BIT/ HEXAGONALE DE 1/4 PO 209X 2 1/2" #8 FLAT HEAD (#2 ROBERTSON) 3 1/2" #10 FLAT HEAD (#2 ROBERTSON) INSTRUCTION MANUAL /...
  • Page 11 STEP 1 MADRID ATTACH TOGETHER ONE RIGHT TRUSS FRAME PIECE (DC 2192) AND ONE LEFT TRUSS FRAME PIECE (DC 2191). THE COMPONENTS SHOULD BE FIT AS TIGHTLY TOGETHER AS POSSIBLE. REPEAT TO BUILD A TOTAL OF FOUR TRUSS FRAME LENGTHS.
  • Page 12 STEP 2 MADRID FLIP THE FOUR TRUSS FRAME LENGTHS OVER AND LAY THEM OUT TO FORM A SQUARE. ATTACH THE CORNERS TOGETHER AS SHOWN IN DIAGRAM 1. FASTEN ALL FOUR CORNERS IN THE SAME FASHION. TRUSS FRAME LENGTH DIAGRAM 1...
  • Page 13 STEP 3 MADRID ATTACH FOUR TRUSS FRAME BRACES (DC 1304). KEEP THE BRACES TIGHT TO THE BOTTOM PLATE. THIS STEP COMPLETES THE TRUSS FRAME. DC-1304 THE TRUSS FRAME ASSEMBLY MUST REMAIN SQUARE. DOUBLE CHECK CORNER-TO-CORNER MEASUREMENTS ONCE DC-1304 DC-1304 BRACES ARE ATTACHED.
  • Page 14 STEP 4 MADRID LAY THE DOOR HEADER (DC 2086) AND DOOR THRESHOLD (DC 2087) FLAT ON THE GROUND. DC-2086 DC-2087 TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 15 STEP 5 MADRID PLACE THE LEFT DOOR UPRIGHT (DC 2081) ON TOP OF THE DOOR HEADER (DC 2086) AND DOOR THRESHOLD (DC 2087) ATTACH THE DOOR TO THE HEADER AND THRESHOLD USING 2 1/2" SCREWS. DC-2081 FLUSH FLUSH 2 1/2" ROBERTSON SCREWS 4 req TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 16 STEP 6 MADRID PLACE THE RIGHT DOOR UPRIGHT (DC 2099) ON TOP OF THE HEADER (DC 2086) AND THRESHOLD (DC 2087) ATTACH THE DOOR TO THE HEADER AND THRESHOLD USING 2 1/2" SCREWS. FLUSH DC-2099 FLUSH 2 1/2" ROBERTSON SCREWS 4 req TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 17 STEP 7 MADRID CONTINUE TO FASTEN THE HEADER (DC 2086) AND THRESHOLD (DC 2087) TO THE LEFT AND RIGHT UPRIGHTS (DC 2081, DC 2099) USING 2 1/2" SCREWS AT THE LOCATIONS SHOWN. FLUSH TOP OF DOOR OUTSIDE OF DOOR FRAME...
  • Page 18 OPTIONAL BAY KIT IF YOU HAVE PURCHASED AN OPTIONAL BAY WALL KIT FOR YOUR OUTDOOR STRUCTURE, PLEASE MOVE ON TO STEP ONE OF THE INSTRUCTIONS PROVIDED WITH THE BAY KIT AT THIS TIME.
  • Page 19 STEP 8 MADRID ATTACH WALL PANELS (DC 2420 and/or 2422) OR DOOR PANEL ASSEMBLY TO EACH CORNER POST (DC 1039). NOTE THE SCREW LOCATIONS IN THE DIAGRAM. WALL PANELS ARE TO BE FLUSH WITH THE INSIDE OF THE POST AND FLUSH AT TOP AND BOTTOM.
  • Page 20 STEP 9 MADRID USING 2 1/2" PANHEAD ROBERTSON SCREWS ATTACH THE REMAINDER WALL PANELS (DC 2120/2122) AND THE DOOR PANEL ASSEMBLY. CONTINUE THE SAME SCREW PATTERN FROM THE PREVIOUS STEP. WALL PANELS ARE TO BE FLUSH WITH EACH OTHER AND FLUSH AT TOP AND BOTTOM.
  • Page 21 STEP 10 MADRID OPEN THE BOX LABELED DC 2140 AND LOCATE THE PASSIVE DOOR. ORIENT THE DOOR UPRIGHT SO THE LARGE PANE OF GLASS IS ON TOP OF THE SMALL PANE OF GLASS. PASSIVE DOOR HAVE ON PERSON SUPPORT THE WEIGHT OF THE DOOR, WHILE THE SECOND PERSON ALIGNS THE HINGES WITH THE PRE-PUNCHED HOLES FOUND ON THE DOOR FRAME.
  • Page 22 STEP 11 MADRID LOCATE THE ACTIVE DOOR. ORIENT THE DOOR UPRIGHT SO THE LARGE PANE OF GLASS IS ON TOP OF THE SMALL PANE OF GLASS. HAVE ON PERSON SUPPORT THE WEIGHT OF THE DOOR, WHILE THE SECOND PERSON ALIGNS THE HINGES WITH THE ACTIVE DOOR PRE-PUNCHED HOLES FOUND ON THE DOOR FRAME.
  • Page 23 STEP 12 MADRID LOCATE THE DOOR HANDLE (DC 2386) AND ASSEMBLE THE LOCK ORIENTATE FLAT SURFACES REMOVE KEY FROM LOCK ASSEMBLY FLAT SURFACES TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 24 STEP 13 MADRID ASSEMBLE AND ATTACH THE DOOR HANDLE AND LATCH (DC 2386) TO THE ACTIVE (RIGHT) DOOR. USE THE HARDWARE PACK PROVIDED. INSERT THE 2 13/16" SQUARE SPINDLE INTO THE HANDLE. TIGHTEN THE SET SCREW WITH THE ALLEN KEY...
  • Page 25 STEP 14 MADRID SLIDE THE TWO 1-3/4" CARRIAGE BOLTS THROUGH THE TWO HOLES OF THE PASSIVE LEFT DOOR FROM THE OUTSIDE IN. SLIP THE STRIKE PLATE (DC 2387) OVER THE ENDS OF THE BOLTS. TIGHTEN THE STRIKE PLATE TO THE DOOR WITH WASHERS AND NUTS...

  • Page 26: Door Alignment

    STEP 15 MADRID DOOR ALIGNMENT LATCH ALIGNMENT TO ADJUST AND ALIGN THE DOORS, USE THE BLACK PLASTIC SHIMS AS PROVIDED LOOSEN THE NUTS FOUND AT THE STRIKE PLATE (DC 2387). MOVE THE STRIKE PLATE (DC 2387) LEFT OR RIGHT UNTIL WORK ON ONE HINGE AT A TIME THE DOORS CLOSE FIRMLY.
  • Page 27 STEP 16 MADRID INSTALL FILLER STRIPS FOR PANEL JOINTS UNWRAP THE FILLER STRIPS (DC 2069). DC-2069 SLIDE ONE FILLER STRIP IN EACH PANEL JOINT. THE FILLER STRIPS WILL SIT LOOSE IN THE JOINTS. DC-2069 DC-2069 DC-2069 DC-2069 TOLL FREE: 1-877-795-7423...
  • Page 28 STEP 17 MADRID LIFT THE TRUSS FRAME ASSEMBLY AND CAREFULLY PLACE IT ON TOP OF THE STRUCTURE. THE OUTSIDE SURFACE OF THE WALLS ARE TO BE FLUSH WITH THE OUTSIDE OF THE TRUSS FRAME ASSEMBLY. SCREW DOWN THROUGH THE PLATE OF THE TRUSS FRAME ASSEMBLY INTO THE TOP OF EACH WALL AND DOOR PANEL.

  • Page 29: Bottom View

    STEP 18 MADRID ATTACH EIGHT METAL BRACKETS (DC 1824) TO THE OCTAGON PEAK SUPPORT (DC 1170) USING 1 1/2" SCREWS. SCREW THROUGH THE PRE-DRILLED HOLES IN THE BRACKET INTO THE OCTAGON PEAK SUPPORT. DC-1824 DC-1170 DC-1824 DC-1824 DC-1170 SERIAL NUMBER...

  • Page 30: Section View

    STEP 19 MADRID PLACE THE OCTAGON PEAK SUPPORT ASSEMBLY ON THE GROUND WITH THE SERIAL NUMBER TAG FACING UP. ATTACH THE COMMON RAFTERS (DC 2556) TO THE OCTAGON PEAK SUPPORT BY INSERTING THE RAFTER INSIDE THE METAL BRACKET AS SHOWN. USE 2 1/2" PAN HEAD SCREWS TO FASTEN THE RAFTER TO THE PEAK SUPPORT.
  • Page 31 STEP 20 MADRID FLIP THE RAFTER ASSEMBLY OVER AND PLACE ON TRUSS FRAME AS SHOWN IN SECTION VIEW. CENTRE THE RAFTERS ON THE TRUSS FRAME. DO NOT SCREW RAFTERS TO THE TRUSS FRAME AT THIS TIME. SECTION VIEW TOP PLAN VIEW TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 32 STEP 21 MADRID FASTEN HIP RAFTER EXTENSION (DC 2111) TO HIP RAFTERS (DC 2557) REPEAT THIS STEP ON ALL FOUR HIP RAFTERS. FLUSH DC-2111 DC-2557 SECTION VIEW DC-2557 DC-2111 TOP PLAN VIEW 1 1/2" ROBERTSON SCREWS 16 req TOLL FREE: 1-877-795-7423...
  • Page 33 STEP 22 MADRID PLACE HIP RAFTERS (DC 2557) IN PLACE AS SHOWN IN SECTION DETAIL AND TOP VIEW. PLACE RAFTER INSIDE METAL BRACKET AS SHOWN. ATTACH EACH HIP RAFTER WITH THREE 2 1/2" PAN HEAD SCREWS THROUGH THE PRE-DRILLED HOLES ON THE BRACKET INTO THE HIP RAFTER AS SHOWN.
  • Page 34 STEP 23 MADRID FASTEN HIP RAFTER EXTENSION (DC 2112) TO HIP RAFTER ASSEMBLY (DC 2111) REPEAT THIS STEP ON ALL FOUR HIP RAFTERS. DC-2557 DC-2111 DC-2112 TOP PLAN VIEW 2 1/2" ROBERTSON SCREWS 24 req TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 35 STEP 24 MADRID PLACE A LEFT AND RIGHT PANEL SUPPORT (DC 2178 & 2179) ON TOP OF THE TRUSS FRAME AS SHOWN. PLACE THE PANEL SUPPORT SO THE ANGLE AT THE FRONT IS LINED UP FLUSH WITH THE TOP OF ALL THE RAFTERS.
  • Page 36 STEP 25 MADRID DC-2166 PLACE THE ROOF STRAPPING ON TOP OF THE ROOF RAFTERS AS SHOWN. PLACE THE 2x6 TOP STRAP ASSEMBLY PIECE (DC 2166) AT THE PEAK OF THE ROOF. PLACE THE PIECE SO THAT IT IS CENTRED ON THE RAFTERS.
  • Page 37 STEP 26 MADRID SECURE THE RAFTERS TO THE TRUSS FRAME. DETAIL - 2 SECURE THE COMMON RAFTERS AS SHOWN IN DETAIL 1. DETAIL - 1 DETAIL - 1 SECURE THE HIP RAFTERS AS SHOW IN DETAIL - 2. DETAIL - 2 3"...
  • Page 38 STEP 27 MADRID FASTEN THE HIP COVERS (DC 2358) TO THE STRAPPING AND PANEL SUPPORTS. ALIGN THE HIP COVER SO IT IS CENTRED ON THE RAFTER AND THE BOTTOM JUST TOUCHES THE OUTSIDE OF THE PANEL SUPPORT, AS SHOWN. DC-2358...
  • Page 39 OPTIONAL BAY KIT IF YOU HAVE PURCHASED AN OPTIONAL BAY WALL KIT FOR YOUR OUTDOOR STRUCTURE, PLEASE MOVE ON TO STEP THREE OF THE INSTRUCTIONS PROVIDED WITH THE BAY KIT AT THIS TIME.
  • Page 40 STEP 28 MADRID ATTACH CLOSURE TABS (DC 1834) TO THE UNDERSIDE OF THE ROOFING SHEETS. CLOSURE TABS ARE TO BE IN-LINE WITH THE FIRST ROW OF PUNCHED SCREW LOCATIONS. TRIM CLOSURE TABS FOR NARROW ROOF PANELS. DC-1834 CLOSURE TAB DC-1834...
  • Page 41 STEP 29 MADRID PLACE FOUR ROOFING SHEETS ON THE ROOF STRAPS AS SHOWN. LAY THE PIECES OUT EVENLY. PLACE THE SHEETS SO THAT THEY EVENLY OVERHANG THE BOTTOM OF THE ROOF AND LEAVE ROUGHLY 1/2" REVEAL ON THE TOP STRAP AS SHOWN IN DETAIL 1 MAKE SURE YOU HAVE ALL FOUR PIECES IN PLACE WITH AND EQUAL OVERHANG OVER THE THE WHOLE EDGE OF THE EAVE.

  • Page 42: Sealing Tape

    STEP 30 MADRID CAREFULLY PEEL THE BACKER AND PLACE THE SEALING TAPE (DC 2033) ON TOP OF THE ROOFING SHEET AS SHOWN IN DETAIL 1 SEALING TAPE DC-2033 TOLL FREE: 1-877-795-7423 0224_Madrid_AC_Instructions_V4.0...
  • Page 43 STEP 31 MADRID CAREFULLY PEEL BACKER AND PLACE THE SEALING TAPE (DC - 2033) OVER TOP OF THE JOINT BETWEEN THE ROOFING SHEETS. APPLY PRESSURE TO ADHERE THE TAPE TO THE CONTOUR OF THE ROOFING SHEETS ONCE ADHERED FULLY, TRIM AT EDGE OF THE ROOFING...
  • Page 44 STEP 32 MADRID PLACE THE METAL HIP CAPS (DC 1465) ON EACH CORNER OF THE ROOF AS SHOWN. PLACE EACH CAP ON TOP OF THE HIP OF THE ROOF. MAKE SURE THAT THE CAP IS SITTING CENTRED ON THE HIP, THEN ATTACH IT TO THE ROOF WITH ONE 1"...
  • Page 45 STEP 33 MADRID PLACE THE PEAK CAP (DC 1459) AT THE VERY TOP OF THE ROOF OVER TOP OF THE ENDS OF THE HIP FLASHING. AS SHOWN. SECURE THE PEAK CAP WITH TWO SCREWS ON EACH SIDE THROUGH THE CAP AND INTO THE ROOFING.
  • Page 46 OPTIONAL BAY KIT IF YOU HAVE PURCHASED AN OPTIONAL BAY WALL KIT FOR YOUR OUTDOOR STRUCTURE, PLEASE MOVE ON TO STEP SEVEN OF THE INSTRUCTIONS PROVIDED WITH THE BAY KIT AT THIS TIME.
  • Page 47 STEP 34 MADRID DETERMINE WHICH SIDE OF THE WINDOW YOU WOULD LIKE THE BI-FOLD WINDOW PANELS TO COLLAPSE TO. OPEN THE WINDOW ALL THE WAY TO ONE SIDE. WHEN THE WINDOW IS COMPLETELY OPEN, SLIDE THE NYLON STOPPERS IN THE FRAME TIGHT AGAINST THE STATIONARY SIDE OF THE WINDOW AND TIGHTEN THE SET SCREW.