Related Manuals for CSM HV BM 1.1
Summary of Contents for CSM HV BM 1.1
- Page 1 HV Breakout Module Type 1.1 | 1.2 | 3.1 Installation Manual Version 01.20 Innovative Measurement and Data Technology...
- Page 2 (e.g. documentation, configuration software and firmware) are made available on the CSM website. To keep up to date, it is therefore recommended that you check the download area of the CSM website for updates at least once a month.
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Page 3: Table Of Contents
HV Breakout Module – Contents Contents 1 Introduction 1.1 Liability disclaimer 1.2 Warranty and exclusion of warranty 1.3 ESD information . 2 Safety Instructions 2.1 General safety instructions 2.2 Obligations of the operator 2.3 Intended use 3 Product Description 3.1 Technical data overview. 3.2 Connections and components. - Page 4 7 Appendix 7.1 Cable preparation . . 37 7.1.2 Cable assembly for cross sections 35 mm² to 95 mm² . . 38 7.1.3 HV BM 1.1 connection example, cable cross-section 2x 6 mm². . 41 7.2 List of figures . . 43 7.3 List of tables...
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Page 5: Introduction
CSM GmbH is not liable for technical or editorial errors or missing information. CSM GmbH assumes no liability for damage resulting from improper use of the product and/or non-observance of the product documentation, in particular the safety instructions. -
Page 6: Safety Instructions
) Before handling, especially before opening the cover, make sure that the HV power cables have been disconnected. ) HV BM 1.1/1.2: Fasten HV power cables only with the supplied or, alterna- tively, suitable ring terminals and nuts. ) Observe the mounting instructions in this installation manual. It is parti- cularly important that cover and PG glands are properly mounted in order to ensure the tightness of the housing. - Page 7 Make sure that this work is only carried out by qualified and trained " personnel. Maximum internal temperature Module version Hardware revision max. internal temperature HV BM 1.1/HV BM 1.2 +100 °C HV BM 1.2 B to D +100 °C HV BM 1.1/HV BM 1.2 as of E +120 °C HV BM 3.1...
- Page 8 HV Breakout Module – Safety Instructions CAUTION! The measurement module heats up considerably if it is operated in a corresponding working environment (e.g. engine compartment). The shunt also heats up consider- ably during operation under high load. The surface and the inside of the measurement module can therefore become extremely hot.
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Page 9: Obligations Of The Operator
Compliance with the intended use also means that this user guide must be carefully read and the instructions contained must be observed. Inspection and repair work must only be carried out by CSM. The operator is solely responsible if the measurement module is used in a way that does not comply with its intended use. -
Page 10: Product Description
The HV BM is integrated into the HV power cables by feeding the cables through PG glands into the inside of the module and connecting them there. CSM provides shunt modules with different measurement ranges for HV BM 1.1 and HV BM 1.2. The shunt modules are selected individually and are permanently mounted. -
Page 11: Connections And Components
HV Breakout Module – Product Description Connections and components Fig. 3-1 shows the connections of an HV BM 1.2 . The module versions HV BM 1.1 and HV BM 3.1 ① are equipped with only one PG gland on each side of the housing and they lack the holes ⑩... -
Page 12: Functional Description Of Led Indicators
HV Breakout Module – Product Description The rear side of the housing provides: Type label (→ chapter 6.1 "Type label") Shunt label (→ chapter 6.2 "Shunt label") "Next calibration date" sticker The "HV insulation test" sticker is attached to the top side of the housing. On the lower side of the housing there are four M4 threaded holes for mounting screws. -
Page 13: Ethercat® Bus Led Indicators
HV Breakout Module – Product Description 3.3.3 EtherCAT® bus LED indicators ⑦ The LED indicators for the sockets IN and OUT (Fig. 3-1, ) are lit or are flashing if the measure- ment module is electrically connected to an XCP-Gateway or if data is being transferred. Meaning Color Status... -
Page 14: Mounting And Installation
HV Breakout Module – Mounting and installation Mounting and installation For trouble-free operation and a long product life, certain requirements for mounting and installation must be taken into account. Before mounting An HV Breakout Module is equipped with two ➀ ➁... - Page 15 HV Breakout Module – Mounting and installation NOTE! Strong magnetic fields, such as those induced by permanent magnets, may impair the trouble-free operation of the measurement module. Never attach the measurement module to a permanent magnet. " Requirements The ventilation openings of the GORE™ membrane must not be blocked or clogged by mounting at the intended position.
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Page 16: Connecting Hv Power Cables To Hv Bm Devices
Please observe the connection diagrams in chapter 4.3.1. " 4 M6 is only used for HV BM 1.1, hardware revision A. As of hardware revision E, only M8 is used. 5 See fn. 4. Installation Manual Version 01.20 // 2021... -
Page 17: Hv Bm 1.X: Connection Diagrams
HV Breakout Module – Mounting and installation 4.3.1 HV BM 1.x: Connection diagrams The red arrows indicate the technical (positive) direction of the current. The blue arrow indicates the technical (positive) direction of the voltage. For the wiring displayed, the technical current and, if measured, the technical voltage are output with the correct polarity. -
Page 18: Preparing The
" inlet if required. The following PG gland types are available: CSM type 9/14 11/20 15/25 CSM article number ART1520202 ART1520201 ART1520200 Pflitsch designation bg 220ms tri /sc bg 225ms tri /sc bg 232ms tri /sc Sealing range without 9 –... -
Page 19: Connecting The Hv Power Cables
The connecting procedure for HV BM 1.1 and HV BM 1.2 devices is almost identical, except for the detail. HV BM 1.1, hardware revision A, is equipped with a green inner cover which has to be removed or reinserted in an additional step. As of hardware revision E, this green inner cover is integrated in the orange housing cover, which means that the additional step is no longer required. -
Page 20: Opening The Housing
" Fig. 4-7: HV BM 1.1, housing opened, inner cover inserted HV BM 1.1 (hardware revision A): Remove the green inner cover. " 4.3.3.2 Intermediate step: Sliding pressure screws and springs on the HV power cable If not already done, loosen and remove the pressure screws of the PG glands. -
Page 21: Hv Bm 1.X: Connecting The Hv Power Cables
HV Breakout Module – Mounting and installation NOTE! Please note that the shield of the HV power cable must be connected to the PG gland and the housing. With a correspondingly prepared HV power cable, this can be done by means of the spring, which provides a connection between the shield and the the PG gland when the pressure screw is tightened. -
Page 22: Exceptional Case: Mounting Ring Terminals For Cable Cross-Section 35 Mm²
) and tighten them applying the " torque specified in Tab. 4-2. Module type Screw type Tightening torque HV BM 1.1, hardware rev. A Brass screw 5 Nm (M6) and 15 Nm (M8) HV BM 1.2 Brass screw 15 Nm (M8) HV BM 1.2... - Page 23 HV Breakout Module – Mounting and installation Fig. 4-14: HV BM 1.2, remove the nuts from the threaded bolts on either side Loosen the nuts on either side of the shunt module and remove them " from the threaded bolts. Fig.
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Page 24: Hv Bm 3.1: Connecting The Hv Power Cables
HV Breakout Module – Mounting and installation Mounting the 35 mm² ring terminals on the copper bar side Fig. 4-19: HV BM 1.2, mounting the ring terminals on the copper bar side Mount the ring terminals on the copper bar in the usual manner. "... -
Page 25: Tighten The Pg Glands And Close The Housing
To avoid water ingress, condensation, etc., special care must be taken to ensure the tightness of the housing. CSM provides a sealing cord as spare part. This should be changed e.g. if it is brittle or fragile or has been pinched. -
Page 26: Installing Hv Breakout Modules
If there is any indication that the insulation barrier may be defective, " perform an insulation test immediately and contact CSM. Do not put the device in operation or continue to use it under any circumstances. Installation Manual Version 01.20 // 2021... -
Page 27: Connectors
" personnel. CSM uses LEMO 0B sockets as standard for the CAN sockets. To connect a cable to this socket, the following plug with plug insert is required: FGG.0B.305.CLA xxxxx "xxxxx" is a placeholder here. The actual designation depends on the diameter of the cable used. -
Page 28: Ethercat® In Socket
XCP-Gateway, i.e. via the same cable connection. CSM uses LEMO 1B sockets as standard for the IN socket. To connect a cable to this socket, the following plug with socket insert is required: FGL.1B.308.CLL xxxxx... -
Page 29: Ethercat® Out Socket
4.4.2.3 EtherCAT® OUT socket The OUT socket is used for the daisy-chaining of EtherCAT® measurement modules. CSM uses LEMO 1B sockets as standard for the OUT socket. To connect a cable to this socket, the following plug with plug insert is required: FGA.1B.308.CLA xxxxx... - Page 30 HV Breakout Module – Mounting and installation Required parts/materials suitable ground cable (not included in the scope of delivery) Observe the recommendations according to DIN VDE 0100-540 when choosing the ground cable cross-section. M6 or M8 screw (plus washer, if required) suitable tool (wrench, screwdriver, socket wrench, etc.) Connecting the ground cable To fix the ground cable to the housing, insert the screw and tighten it carefully.
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Page 31: How To Use Hv Breakout Modules
The procedure is identical for the module’s ECAT and CAN component - the CAN-specific features are explained in the relevant sections. Application example The figure below shows an example in which an HV BM 1.1 module is linked to a data acquisi- tion system (PC) via an XCP-Gateway pro protocol converter. XCP-Gateway pro HV BM 1.1... -
Page 32: Hv Breakout Module Configuration
We recommend always using the latest version of CSMconfig. Old versions may not support all module variants and functions. The most current ver- sion of CSMconfig can be found in the download area of the CSM website. → See https://s.csm.de/en-cfg As of version 8.8.0 CSMconfig automatically checks upon each program... -
Page 33: Preparing Configuration
HV Breakout Module – How to use HV Breakout Modules 5.2.1 Preparing configuration Before starting an online configuration, make sure that " Measurement module and XCP-Gateway (or CAN interface) are properly connected XCP-Gateway (or CAN interface) is properly connected to the data acquisition PC CSMconfig is installed on the PC the latest firmware version has been installed on the measurement module and the XCP-Gateway... -
Page 34: Device Configuration Dialog
HV Breakout Module – How to use HV Breakout Modules 5.2.3 Device configuration dialog AutoConfig - XCP-Gateway window, module connected via ECAT Fig. 5-3: Double-click on the device entry using the left mouse button. " ⇨ Device configuration dialog is displayed. -
Page 35: Channel Configuration Dialog
HV Breakout Module – How to use HV Breakout Modules Device configuration dialog, CAN section Fig. 5-5: If the HV Breakout Module is connected via CAN, the CAN section is displayed as well. There, the user can set the Identifier base (CAN-ID) and enable the options Per channel configuration and Info Message (Fig. - Page 36 HV Breakout Module – How to use HV Breakout Modules NOTE! The measurement range has to be identically configured on both the ECAT and the CAN side, otherwise the module side that was configured first will send the error value "0x8000" instead of the measurement values. This is indicated on the module by measurement channel LED indictors permanently lit in red.
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Page 37: Temperature Monitoring
HV Breakout Module – How to use HV Breakout Modules 5.2.5 Temperature monitoring CAUTION! The internal temperature of the measurement module must not be exceeded. → See chapter 2.1 "General safety instructions", Tab. 2-1. The shunt temperature must not exceed +120 °C. As soon as that value is exceeded, the module will send the error value "0x8001“... -
Page 38: Saving A Configuration
HV Breakout Module – How to use HV Breakout Modules 5.2.6.2 Saving a configuration The configuration documents must be saved in order to be able to record and interpret measurement data with a DAQ tool. Matching A2L (XCP/ECAT) and DBC (CAN) files are required in order to perform measurements. -
Page 39: Maintenance And Cleaning
➁ ➂ ➃ ➄ ➇ ➅ ➈ ➆ ➀ HV BM 1.1 Device type Device details: L1B 8p - EtherCAT® sockets: LEMO 1B, 8-pole ➁ L1B 8p (ECAT), L0B 5p (CAN) ECAT - bus system L0B 5p -CAN sockets: LEMO 0B, 5-pole CAN –... -
Page 40: Shunt Label
To ensure reliability and functionality, a measurement module should be checked at least every 12 months. CSM offers maintenance packages and a repair service for this purpose. High-voltage isolation test (functional testing included) -
Page 41: Appendix
HV Breakout Module – Appendix Appendix Cable preparation 7.1.1 PG gland and spring NOTE! Depending on the HV power cables and cable bushings used, there is a risk of chafing on the pressure screws of the PG glands. Protect the HV power cables by using suitable shrink sleeves if required. "... -
Page 42: Cable Assembly For Cross Sections 35 Mm² To 95 Mm²
HV Breakout Module – Appendix ➀ ➀ Fig. 7-2: PG gland: without reduction (left) and with reduction (right) To establish an optimum connection between module housing and cable shield, the spring in the PG gland requires a 14 mm wide contact strip on the cable shield. If a reduction is used, as shown in the right illustration in Fig. - Page 43 HV Breakout Module – Appendix Cable Cable Ring terminals PG gland cross section ART1520523 ART1520201 Coroplast 35 mm² Ring Terminal Set 35 mm² PG cable gland set FHLR2GCB2G 35 mm² HV BM 1.2 11/20 HV BM ART1520524 ART1520201 Coroplast 50 mm² Ring Terminal Set 50 mm² PG cable gland set FHLR2GCB2G 50 mm²...
- Page 44 HV Breakout Module – Appendix Fig. 7-8: Step 5: Attaching and fixing the shrink sleeve Slide a 10 mm long piece of shrink sleeve over the HV power cable up to " the marking (Fig. 7-7). Fix the shrink sleeve by applying heat. "...
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Page 45: Hv Bm 1.1 Connection Example, Cable Cross-Section 2X 6 Mm²
Coroplast FHLR2GCB2G 2 x 6 mm² ART1520512 Ring Terminal Set 6 mm² HV BM 1.1 (HW rev. A) Ring terminals ART1520532 Ring Terminal Set 6 mm² HV BM 1.1 (as of HW rev. E) PG gland ART1520201 PG cable gland set 11/20 HV BM Fig. - Page 46 HV Breakout Module – Appendix Fig. 7-16: Step 5: Attaching and fixing the shrink sleeve Slide a 10 mm long piece of shrink sleeve over the HV power cable up to " the marking (Fig. 7-15). Fix the shrink sleeve by applying heat. "...
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Page 47: List Of Figures
Fig. 4-7: HV BM 1.1, housing opened, inner cover inserted ....16 Fig. 4-10: HV BM 1.2, housing opened, M3 threaded holes marked ....17 Fig. -
Page 48: List Of Tables
HV Breakout Module – Appendix Fig. 7-1: PG gland (longitudinal section) ......37 Fig. - Page 49 Our company is certifi ed. All trademarks mentioned are property of their respective owners. Specifi cations are subject to change without notice. CANopen® and CiA® are registered community trade marks of CAN in Automation e.V. EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
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