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MEL M2D Manual

Laser-scanner for profile measurement
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LASER-Scanner
for profile measurement
M2D
M2D
u r i n g
• M e a s
r o l l i n g
• C o n t
i t o r i n g
• M o n
MEL
MIKROELEKTRONIK GMBH

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Summary of Contents for MEL M2D

  • Page 1 u r i n g • M e a s LASER-Scanner r o l l i n g for profile measurement • C o n t i t o r i n g • M o n MIKROELEKTRONIK GMBH...
  • Page 3 35 Years of Experience in Test & Measurement ITable of contents page MIKROELEKTRONIK GmbH · Tel. +49 89 / 327150-0 · Fax +49 89 / 319 20 23 · www.MELsensor.de...
  • Page 4 Functional Description For more sophisticated applica­ tions, industrial type PCs can be ordered. Measuring method Typical applications · Scanner construction · · · Method of measurement Data output · · · · MIKROELEKTRONIK GmbH · Tel. +49 89 / 327150-0 · Fax +49 89 / 319 20 23 · www.MELsensor.de...
  • Page 5 Security advices · · · Scanner Configuration · Adjustment of shutter speed · LASER RADIATION DO NOT STARE INTO BEAM CLASS II LASER PRODUCT Interfaces Digital Outputs: Signal Inputs: · · · · · · · Application Notes Synchronization of two Measurement setup Scanners ·...
  • Page 6 Software M2D-W-Scanner cooled by air/water Data Link · · with i-Control: · Protective Scanner plate weld point Heat shield Applications: Customized programs on re­ quest. Warranty · with the Blue Box V2: MIKROELEKTRONIK GmbH · Tel. +49 89 / 327150-0 · Fax +49 89 / 319 20 23 · www.MELsensor.de...
  • Page 7 LASER Distance Sensors Radio Remote Control STK I and STK II Inductive Proximity Switch MI Code Reader ES MIKROELEKTRONIK GmbH · Tel. +49 89 / 327150-0 · Fax +49 89 / 319 20 23 · www.MELsensor.de...
  • Page 8 Nürnberg 166 km 565 km Passau 240 km MEL MIKROELEKTRONIK GmbH Passau 220 km 165 km Distribution partners in Europe ... and world wide: Austria Italy Australia Belgium Canada Netherlands Denmark China Norway England Japan Sweden Finland Korea Switzerland France...

  • Page 9: User Manual

    Laser Measurement System Manual Editor: Reinhard Kutzner Software: Denis Vaksic MEL Mikroelektronik GmbH Breslauer Str. 2 85386 Eching / Germany Tel. +49 89 / 327 150-0 Fax +49 89 / 319 20 23 www.MELsensor.de April 2009 MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 ·...

  • Page 10: Table Of Contents

    Laser Measurement System Manual Contents User Manual ..................................1 User Manual Contents....................................2 System description ................................3 Mounting of the Laser-Scanners ............................3 Mounting of the electronic unit ............................3 System components................................. 5 Mechanical structure of the System ..........................5 Protecting enclosure ................................

  • Page 11: System Description

    Laser Measurement System Manual In the existing grinding machine of Max Bögl company, two Laser-Scanners of M2D-200/68 have been inte- grated. For protection against water and dust, the Scanners are packed into a protection case with a pneu- matic flap. The Laser-Scanners are mounted at the vertical arms fort he mechanic probes.
  • Page 12 Laser Measurement System Manual Mounting of i-Control Picture of the machine Ethernet-connection Profibus-connection Power supply 24 V Scanner-connection Mounting of i-Control The i-Control is mounted directly at the rear metallic wall of the cabinet. This way of mounting makes sure, that the iControl can dissipate the heat directly to the metallic wall.

  • Page 13: System Components

    Laser Measurement System Manual The Laser-Measurement System consists of the following components: MEL-i-Control Sensor-Controller and Data Processing Unit 2 Laser-Scanner in protection case with pneumatic flap Scanner-connection cables Measurement-Software, VNC-Server for remote access Windows-98SE Operating System Power Supply 24 V; 1.5A DC The Laser-Scanners are mounted into a protection case with pneumatic flaps at the right and left vertical arms of the mechanical probes.

  • Page 14: Mounting The Laser-Scanners In Relation To The Mechanical Probes

    Laser Measurement System Manual Scanner cables Pressure control and filter The Scanner connection cables are mounted firmly at the Scanner head. In the power chain of the machine and in the vertical axis, the Scanner cables moved frequently. Therefore the cable is in segments: 2 Motor 8 m segments in the power chain and a 4 m extension cable have been...

  • Page 15: Adjustment Procedure Of Laser Scanner Heads

    Step 2: launch “adjust.exe” from the directory C:\Program Files\MEL. Adjust.exe is a software tool for Angle measurement. When you launch the software tool, the lasers will be on and create a visible red line on the underground. Activate the checkbox Show Values at the lower right side of the screen (screenshot at the right side).

  • Page 16: Machine Axis Adjustment Y, Z (X)

    Laser Measurement System Manual launch the “Ausrichten.exe” software tool. When the software “Ausrichten.exe” is active, the laser light will be shining. Have the concrete panel or a test fixture under the lasers, so that the software will show a profile. Check the position of scanner 1 and adjust mechanical position of the test fixture or machine axis so, that scanner 1 has an ideal profile.
  • Page 17 Laser Measurement System Manual Drawing of protection case, position of Laser beam out position and vision range of Laser-Scanner left side MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 · www.MELsensor.de HB-ConcreteGrinding-SVC-E.doc page 9 of 43...
  • Page 18 Laser Measurement System Manual Drawing of protection case, position of Laser beam out position and vision range of Laser-Scanner right side MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 · www.MELsensor.de HB-ConcreteGrinding-SVC-E.doc page 10 of 43...

  • Page 19: Electrical Structure Of The System

    RAM. MEL sends on the Profibus busy, until the evaluation routine is active and data is written into a file in the folder “Transfer”. When the file is saved, the signal “done” (fertig) is set active (see description of Profibus in- terface on page 20) MIKROELEKTRONIK GmbH ·...

  • Page 20: Storage And Screen Display Of Measurement Values

    Laser Measurement System Manual After start signal, the next scann profile is captured. On screen, the progress from hook to hook can be seen, without having false pictures displayed. The checkbox “adjust” switches the permanent update function. When the checkbox is activated, the screen is permanently updated.
  • Page 21 Laser Measurement System Manual Path of the Laser-Scanners MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 · www.MELsensor.de HB-ConcreteGrinding-SVC-E.doc page 13 of 43...

  • Page 22: Definition Of Profile Points 1

    Laser Measurement System Manual Left hook Right hook Left and right hooks are „symmetrical“. MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 · www.MELsensor.de HB-ConcreteGrinding-SVC-E.doc page 14 of 43...

  • Page 23: Definition Of Profile Points 2

    Laser Measurement System Manual The profile points are calculated from the junction of straights over the surface (tangent / approximation line). The parallel straight to the straight through P4 gives the point P1, accordingly also the profile points P9 – P6 were found.

  • Page 24: Software Configuration-Tool

    Laser Measurement System Manual Functions of Config.exe The MEL Scanner Configuration Tool is used to make the basic adjustments of Scanner parameters Port Mode Port Address Scann range Measurement range Standoff distance Adjustment with the Scanner Configuration Tool is only necessary the very first time. All other adjustments were made in the user interface provided by the application software.

  • Page 25: Application Software

    MEL technical support give you clear advice to do so. The result of changing shutter slider position must be checked out thoroughly to avoid any misinterpretation of “improvement”...

  • Page 26: Automatic Laser Intensity Control

    Laser Measurement System Manual When set up is finished, exit the VNC software. Leaving the VNC software on the iControl active in back- ground may seriously degrade the function of the recognition software. If you quit the VNC link at the remote PC Client, everything will be fine, but never keep an active communication while the machine is in op- eration! The same applies to the adjust mode checkbox.
  • Page 27 Pressure valve Pressure valve Pneumatic cylinder Pneumatic cylinder Protection flap Protection flap Scanner 1 Scanner 2 Control of pressure-valves M2D-200/68 M2D-200/68 / 24 V Profibus Profibus control-Interface for i-Control Valve control for pneumatic flap MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 ·...

  • Page 28: Cables And Pipes

    Laser Measurement System Manual Cable Length Connector Connector MEL Nr. Scanner-cable Firmly at the head Binder 12 p m Scanner-cable Firmly at the head Binder 12 p m Replacement cable Binder 12 p w Binder 12 p m SKK-450-4m Replacement cable...

  • Page 29: I-Control Connections

    Laser Measurement System Manual Profibus DP STATUS- LED’s Power 24 V DC / 1 A 15 pin SUB-D connector M2D-Scanner-2 connector M2D-Scanner-1 connector „ “ „ “ Function Signal Signal level Remarks 0 V (V -) Supply voltage DIG in 1...

  • Page 30: Profibus- Interface

    The start of measurement is triggered through the NC, accessing the fast digital outputs of the PLC. MEL writes the measured data to file and confirms after end of measurement cycle “data is ready” (Byte 1/ bit Nr. 4 = 1) When the evaluation is active, Bit 3 is been set to 1.

  • Page 31: Maintenance Of The Laser-Scanners

    As described above, this feature can be used to verify Laser Scanner function very quickly. M2D-Laser-Scanners are virtually free of demand for service. This means the Scanner itself does not re- quire any maintenance or recalibration. The Scanner is an optical device, like a photo camera: the optical system is sensitive against dust, fingerprints, dirt and specially water.

  • Page 32: Open And Close The Flap Manually

    Laser Measurement System Manual The flap can be opened and closed by hand. The flap can be opened even against the pressure of the pneumatic cylinder. When the prssure is on, the flap should close automatically, when you release the flap, and no “flap open” command is sent.

  • Page 33: Calibration With Compare To Pl0-File

    When the MEL file has loaded, the calibration algorithm calculates the offset values of the Laser-Scanners relative to the tactile sensors. The offset values are saved to the pre-set values of the MEL measurement software, and saved permanently in the Xconfig.ini-File. The STORE CALIB button then is greyed out.

  • Page 34: File System

    Laser Measurement System Manual The software is located in the folder MEL inside the Program files folder: C:\Program Files\MEL Drivers for USB devices are located in the Win98ENG folder, Base5.cab. In most cases Windows will ask for the “Windows CD”. Then navigate with TAB and cursor keys to the Win98ENG folder and press ENTER (OK).
  • Page 35 – mounting at cover pos- M2DF-200/68/100R sible - communicate the serial number of the ex- changed head to MEL with the order - Protecting enclosure WF570.001PF Protecting enclosure with pneumatic flap, ready for mounting of scanner head M2 ...

  • Page 36: Example For Profibus Test Sequence

    Laser Measurement System Manual <?xml version="1.0" encoding="utf-8" ?> <ProfiBusSPSSimulator name="ProfiBusSPSSimulatorName"> <ProfiBusSlave> <Settings name="Slave1" adresse="5" recvloggen="1" sendloggen="1" autostart="0"/> <Command data="00 00 00 00 00 00 00 00 00 00 20 00 00 00 00 00 00 00 00 00 11 11 11 11" aktiv="1" waittime="2000" note="new concrete element"/> <Command data="04 1e 00 10 00 00 20 00 00 00 04 1c 00 01 00 00 20 00 00 00 11 11 11 11"...
  • Page 37 Laser Measurement System Manual <Command datars232="01" aktiv="1" waittime="100" note="Start"/> <Command datars232="00" aktiv="1" waittime="100" note=" Stop "/> <Command data="84 15 00 10 00 00 20 00 00 00 84 13 00 01 00 00 20 00 00 00 11 11 11 11" aktiv="1" waittime="2000" note="R19/21"/> <Command datars232="01"...

  • Page 38: Typical Result File (Log File)

    Laser Measurement System Manual Results Date: 10/22/06 Time: 7:35:52 AM Version: Ver. 1.8.0 --------------------------------------------------------------------------------------------------------------------------------------------------------------------- [KontrollMesspunkte] 1.1.a=400.000000;954.431990;-197.883827;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.2.a=400.000000;945.276290;-226.127253;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.3.a=400.000000;934.276290;-239.509079;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.4.a=400.000000;908.466290;-227.069092;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.6.a=400.000000;579.014542;-208.932621;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.7.a=400.000000;589.889154;-236.599516;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.8.a=400.000000;600.889154;-249.234071;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.9.a=400.000000;626.699154;-235.423629;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.1.a=400.000000;-934.742788;-205.707942;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.2.a=400.000000;-925.186578;-233.919487;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.3.a=400.000000;-914.186578;-247.389256;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.4.a=400.000000;-888.376578;-234.709511;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.6.a=400.000000;-559.245134;-212.867964;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.7.a=400.000000;-569.782729;-240.709412;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.8.a=400.000000;-580.782729;-253.856788;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.9.a=400.000000;-606.592729;-240.144022;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.1.b=250.000000;954.735747;-197.866529;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.2.b=250.000000;945.583417;-226.084490;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.3.b=250.000000;934.583417;-239.531088;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.4.b=250.000000;908.773417;-226.931320;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.6.b=250.000000;579.314341;-208.679206;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.7.b=250.000000;590.227890;-236.373549;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.8.b=250.000000;601.227890;-249.066674;0.000000;0.000000;0.000000;0.000000;0.000000;1 1.9.b=250.000000;627.037890;-235.302646;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.1.b=250.000000;-934.314002;-205.781676;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.2.b=250.000000;-924.743891;-233.954987;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.3.b=250.000000;-913.743891;-247.232072;0.000000;0.000000;0.000000;0.000000;0.000000;1 3.4.b=250.000000;-887.933891;-234.604821;0.000000;0.000000;0.000000;0.000000;0.000000;1...
  • Page 39 Laser Measurement System Manual 7.4.a=1700.000000;904.958576;-228.137157;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.6.a=1700.000000;575.537050;-209.728456;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.7.a=1700.000000;586.444471;-237.415786;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.8.a=1700.000000;597.444471;-250.205938;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.9.a=1700.000000;623.254471;-236.318637;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.1.a=1700.000000;-938.054534;-206.856299;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.2.a=1700.000000;-928.395434;-235.016563;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.3.a=1700.000000;-917.395434;-248.081103;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.4.a=1700.000000;-891.585434;-235.613293;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.6.a=1700.000000;-562.928600;-214.081781;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.7.a=1700.000000;-573.444352;-241.854706;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.8.a=1700.000000;-584.444352;-254.726207;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.9.a=1700.000000;-610.254352;-241.035574;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.1.b=1550.000000;951.458603;-198.676704;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.2.b=1550.000000;942.291028;-226.915454;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.3.b=1550.000000;931.291028;-240.377090;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.4.b=1550.000000;905.481028;-227.838734;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.6.b=1550.000000;575.874186;-209.499046;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.7.b=1550.000000;586.839051;-237.214439;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.8.b=1550.000000;597.839051;-250.083730;0.000000;0.000000;0.000000;0.000000;0.000000;1 7.9.b=1550.000000;623.649051;-236.225040;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.1.b=1550.000000;-937.739333;-206.561056;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.2.b=1550.000000;-928.064009;-234.767200;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.3.b=1550.000000;-917.064009;-248.169306;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.4.b=1550.000000;-891.254009;-235.528687;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.6.b=1550.000000;-562.485986;-213.852220;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.7.b=1550.000000;-573.018312;-241.663803;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.8.b=1550.000000;-584.018312;-254.650976;0.000000;0.000000;0.000000;0.000000;0.000000;1 9.9.b=1550.000000;-609.828312;-240.988844;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.1.a=2350.000000;949.303119;-199.601797;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.2.a=2350.000000;940.168206;-227.793244;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.3.a=2350.000000;929.168206;-241.052897;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.4.a=2350.000000;903.358206;-228.541394;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.6.a=2350.000000;573.764717;-209.927823;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.7.a=2350.000000;584.728977;-237.680651;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.8.a=2350.000000;595.728977;-250.636260;0.000000;0.000000;0.000000;0.000000;0.000000;1 10.9.a=2350.000000;621.538977;-236.825462;0.000000;0.000000;0.000000;0.000000;0.000000;1 12.1.a=2350.000000;-939.822096;-206.966762;0.000000;0.000000;0.000000;0.000000;0.000000;1 12.2.a=2350.000000;-930.104316;-235.174965;0.000000;0.000000;0.000000;0.000000;0.000000;1...
  • Page 40 Laser Measurement System Manual 13.2.b=2850.000000;938.920798;-227.959418;0.000000;0.000000;0.000000;0.000000;0.000000;1 13.3.b=2850.000000;927.920798;-241.248573;0.000000;0.000000;0.000000;0.000000;0.000000;1 13.4.b=2850.000000;902.110798;-228.837404;0.000000;0.000000;0.000000;0.000000;0.000000;1 13.6.b=2850.000000;572.457122;-210.364188;0.000000;0.000000;0.000000;0.000000;0.000000;1 13.7.b=2850.000000;583.391214;-238.084909;0.000000;0.000000;0.000000;0.000000;0.000000;1 13.8.b=2850.000000;594.391214;-251.017407;0.000000;0.000000;0.000000;0.000000;0.000000;1 13.9.b=2850.000000;620.201214;-237.111769;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.1.b=2850.000000;-941.112517;-207.287183;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.2.b=2850.000000;-931.579848;-235.466408;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.3.b=2850.000000;-920.579848;-248.813105;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.4.b=2850.000000;-894.769848;-236.140359;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.6.b=2850.000000;-565.896001;-214.754374;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.7.b=2850.000000;-576.419794;-242.535664;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.8.b=2850.000000;-587.419794;-255.515374;0.000000;0.000000;0.000000;0.000000;0.000000;1 15.9.b=2850.000000;-613.229794;-241.748258;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.1.a=3650.000000;945.906152;-200.559533;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.2.a=3650.000000;936.711117;-228.741003;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.3.a=3650.000000;925.711117;-241.818279;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.4.a=3650.000000;899.901117;-229.446868;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.6.a=3650.000000;570.459612;-210.985534;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.7.a=3650.000000;581.509384;-238.685570;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.8.a=3650.000000;592.509384;-251.409042;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.9.a=3650.000000;618.319384;-237.649353;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.1.a=3650.000000;-943.301606;-207.473206;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.2.a=3650.000000;-933.676771;-235.703062;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.3.a=3650.000000;-922.676771;-249.245087;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.4.a=3650.000000;-896.866771;-236.553563;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.6.a=3650.000000;-567.880968;-215.004636;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.7.a=3650.000000;-578.474146;-242.828032;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.8.a=3650.000000;-589.474146;-256.021026;0.000000;0.000000;0.000000;0.000000;0.000000;1 18.9.a=3650.000000;-615.284146;-242.200204;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.1.b=3500.000000;946.379262;-200.200629;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.2.b=3500.000000;937.178682;-228.428160;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.3.b=3500.000000;926.178682;-241.709767;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.4.b=3500.000000;900.368682;-229.306581;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.6.b=3500.000000;570.926128;-211.003945;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.7.b=3500.000000;581.970058;-238.692635;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.8.b=3500.000000;592.970058;-251.487624;0.000000;0.000000;0.000000;0.000000;0.000000;1 16.9.b=3500.000000;618.780058;-237.615043;0.000000;0.000000;0.000000;0.000000;0.000000;1...
  • Page 41 Laser Measurement System Manual 21.9.b=4150.000000;-616.519722;-242.534882;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.1.a=4950.000000;942.611278;-201.193062;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.2.a=4950.000000;933.371147;-229.447987;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.3.a=4950.000000;922.371147;-242.860327;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.4.a=4950.000000;896.561147;-230.424306;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.6.a=4950.000000;566.950053;-211.964050;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.7.a=4950.000000;577.945577;-239.678634;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.8.a=4950.000000;588.945577;-252.635021;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.9.a=4950.000000;614.755577;-238.689288;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.1.a=4950.000000;-946.765740;-208.713728;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.2.a=4950.000000;-937.268841;-236.906153;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.3.a=4950.000000;-926.268841;-250.264900;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.4.a=4950.000000;-900.458841;-237.630953;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.6.a=4950.000000;-571.380963;-216.154014;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.7.a=4950.000000;-581.959626;-243.954840;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.8.a=4950.000000;-592.959626;-256.882874;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.9.a=4950.000000;-618.769626;-243.243598;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.1.b=4800.000000;942.899771;-201.379949;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.2.b=4800.000000;933.691002;-229.590624;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.3.b=4800.000000;922.691002;-242.633352;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.4.b=4800.000000;896.881002;-230.405340;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.6.b=4800.000000;567.445802;-211.991374;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.7.b=4800.000000;578.416355;-239.680680;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.8.b=4800.000000;589.416355;-252.441279;0.000000;0.000000;0.000000;0.000000;0.000000;1 22.9.b=4800.000000;615.226355;-238.597528;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.1.b=4800.000000;-946.378227;-208.441685;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.2.b=4800.000000;-936.739163;-236.656392;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.3.b=4800.000000;-925.739163;-250.082811;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.4.b=4800.000000;-899.929163;-237.451385;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.6.b=4800.000000;-571.033365;-216.151575;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.7.b=4800.000000;-581.602619;-243.928394;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.8.b=4800.000000;-592.602619;-256.726149;0.000000;0.000000;0.000000;0.000000;0.000000;1 24.9.b=4800.000000;-618.412619;-243.128067;0.000000;0.000000;0.000000;0.000000;0.000000;1 25.1.a=5600.000000;940.688768;-202.121588;0.000000;0.000000;0.000000;0.000000;0.000000;1 25.2.a=5600.000000;931.472291;-230.309816;0.000000;0.000000;0.000000;0.000000;0.000000;1 25.3.a=5600.000000;920.472291;-243.511164;0.000000;0.000000;0.000000;0.000000;0.000000;1 25.4.a=5600.000000;894.662291;-231.039610;0.000000;0.000000;0.000000;0.000000;0.000000;1 25.6.a=5600.000000;565.057188;-212.403282;0.000000;0.000000;0.000000;0.000000;0.000000;1 25.7.a=5600.000000;576.008383;-240.135936;0.000000;0.000000;0.000000;0.000000;0.000000;1...
  • Page 42 Laser Measurement System Manual 30.7.a=6250.000000;-585.739155;-245.670044;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.8.a=6250.000000;-596.739155;-258.203966;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.9.a=6250.000000;-622.549155;-244.463647;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.1.b=6100.000000;939.483644;-201.894797;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.2.b=6100.000000;930.233124;-230.194371;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.3.b=6100.000000;919.233124;-243.875157;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.4.b=6100.000000;893.423124;-231.333141;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.6.b=6100.000000;563.633824;-212.765577;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.7.b=6100.000000;574.584995;-240.521484;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.8.b=6100.000000;585.584995;-253.647145;0.000000;0.000000;0.000000;0.000000;0.000000;1 28.9.b=6100.000000;611.394995;-239.676207;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.1.b=6100.000000;-949.910867;-209.608488;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.2.b=6100.000000;-940.484710;-237.815148;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.3.b=6100.000000;-929.484710;-251.181355;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.4.b=6100.000000;-903.674710;-238.597480;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.6.b=6100.000000;-574.594021;-217.122797;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.7.b=6100.000000;-585.157729;-244.916055;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.8.b=6100.000000;-596.157729;-257.906574;0.000000;0.000000;0.000000;0.000000;0.000000;1 30.9.b=6100.000000;-621.967729;-244.175925;0.000000;0.000000;0.000000;0.000000;0.000000;1 [Neigungskontrolle] Z_Links=-280.235483 Z_Rechts=-278.882510 [Check] OK=1 MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 · www.MELsensor.de HB-ConcreteGrinding-SVC-E.doc page 34 of 43...
  • Page 43 Laser Measurement System Manual Gesamtgewicht=86300.000000 1.490116119385e-08;-1.541388099311e- Typical PL_0 File GesamtgewichtIst=75390.632812 07;1;1;1;0.210000;0;MZ001 DefKraftTol=8.000000 7=1625.001013185754;752.549441917492;- [Platte] MessAblaufProgram=MA121 0.000749306266;0.000000000000e+00;- Auftrag=2 MessAPChanged=0 6.329047853230e-07;6.165552397245e- LongShort=0 TypeFML=4 07;1;1;1;0.210000;0;MZ001 Gleis=L NurMessen=0 8=1625.001948808217;-0.000360757821;- PlattenNr=11027 [Spindeln] 0.000750599144;0.000000000000e+00;0.00000000 Schraege=-0,5 Zylinder 1=5775.000000000000;- 0000e+00;0.000000000000e+00;0;0;1;0.000000;0; Plattentyp=FF_N-Stand 895.000000000000;13.700000000000;0;10338.4257 9=1625.001965603958;-752.550558083851;- Richtung=Gedreht 81250000;6018.518554687500 0.000750601283;0.000000000000e+00;- Code= 0 Zylinder 6.329047853230e-07;6.154738792200e- FugeGK=24322.670787;58907.169584;9.498536...
  • Page 44 Laser Measurement System Manual 1.490116119385e-08;-1.534168443231e- 7=24324.459875;58907.217397;9.500818 RotX=0.000321 07;1;1;1;0.210000;0;MZ001 8=24324.163887;58906.528274;9.500818 RotY=0.000000 20=4225.003755942469;-0.000413776520;- 9=24323.867898;58905.839151;9.500818 RotZ=0.000000 0.000149714406;0.000000000000e+00;0.00000000 10=24325.057115;58906.960874;9.501732 Zeitstempel=060923_121900 0000e+00;0.000000000000e+00;0;0;1;0.000000;0; 11=24324.761126;58906.271751;9.501732 [Transformation_1_INNEN] 21=4225.003771176469;-752.550413773807;- 12=24324.465138;58905.582628;9.501732 TranX=0.000000 0.000149714351;0.000000000000e+00;- 13=24325.654355;58906.704350;9.502645 TranY=-0.123687 1.490116119385e-08;-1.541388099311e- 14=24325.358366;58906.015227;9.502645 TranZ=-0.325169 07;1;1;1;0.210000;0;MZ001 15=24325.062377;58905.326104;9.502645 RotX=-0.001774 22=4875.004125191510;752.549901340350;- 16=24326.251595;58906.447826;9.503558 RotY=0.000000 0.000249398983;0.000000000000e+00;- 17=24325.955606;58905.758703;9.503558 RotZ=0.000000 2.835139273173e-07;-1.541388099311e- 18=24325.659617;58905.069580;9.503558 [Transformation_3_AUSSEN] 07;1;1;1;0.210000;0;MZ001 19=24326.848835;58906.191302;9.504471 TranX=0.000000...
  • Page 45 Laser Measurement System Manual 1.5.a=324.999492;844.344453;-228.960069 10.1.b=2275.000517;949.714882;-199.064561 16.6.a=3575.002078;570.446865;-211.044961 1.5.b=324.999492;844.748701;-228.825000 10.10.a=2275.000517;683.764746;-235.031602 16.6.b=3575.002078;570.836699;-210.976807 1.6.a=324.999492;578.737148;-208.802881 10.10.b=2275.000517;684.150673;-234.923604 16.7.a=3575.002078;581.433007;-238.741934 1.6.b=324.999492;579.142177;-208.703790 10.2.a=2275.000517;940.037910;-227.413604 16.7.b=3575.002078;581.824082;-238.672530 1.7.a=324.999492;589.730488;-236.494649 10.2.b=2275.000517;940.430175;-227.279707 16.8.a=3575.002078;591.656181;-251.486670 1.7.b=324.999492;590.130986;-236.398077 10.3.a=2275.000517;928.128613;-240.845362 16.8.b=3575.002078;592.045771;-251.420801 1.8.a=324.999492;599.946572;-249.249092 10.3.b=2275.000517;928.523466;-240.714278 16.9.a=3575.002078;618.571572;-237.639610 1.8.b=324.999492;600.351875;-249.133135 10.4.a=2275.000517;903.534668;-228.499698 16.9.b=3575.002078;618.962041;-237.565606 1.9.a=324.999492;627.016298;-235.383916 10.4.b=2275.000517;903.924336;-228.369092 19.1.a=4225.002858;944.271972;-200.534991 1.9.b=324.999492;627.406797;-235.281934 10.5.a=2275.000517;839.319062;-230.429375 19.1.b=4225.002858;944.677636;-200.407247 4.1.a=975.000271;952.735888;-198.175997 10.5.b=2275.000517;839.714521;-230.311670 19.10.a=4225.002858;678.752187;-236.341055 4.1.b=975.000271;953.109179;-198.028624 10.6.a=2275.000517;573.765166;-210.243467 19.10.b=4225.002858;679.145390;-236.239434 4.10.a=975.000271;687.083574;-234.024805 10.6.b=2275.000517;574.150742;-210.137754 19.2.a=4225.002858;934.985654;-228.749932...
  • Page 46 Laser Measurement System Manual 19.3.b=4225.002858;923.486259;-242.056465 25.8.b=5525.004023;586.890840;-252.954375 6.3.b=975.000302;-915.189066;-247.571788 19.4.a=4225.002858;898.467177;-229.832022 25.9.a=5525.004023;613.507402;-239.230567 6.4.a=975.000302;-890.280267;-234.987657 19.4.b=4225.002858;898.857881;-229.708663 25.9.b=5525.004023;613.896982;-239.127051 6.4.b=975.000302;-889.890697;-234.880870 19.5.a=4225.002858;834.271377;-231.763663 28.1.a=6175.004803;938.906933;-202.297071 6.5.a=975.000302;-826.754740;-236.260655 19.5.b=4225.002858;834.676982;-231.638877 28.1.b=6175.004803;939.321523;-202.135889 6.5.b=975.000302;-826.379730;-236.170625 19.6.a=4225.002858;568.752685;-211.540752 28.10.a=6175.004803;673.497138;-238.074590 6.6.a=975.000302;-561.109202;-213.531719 19.6.b=4225.002858;569.145713;-211.445186 28.10.b=6175.004803;673.904511;-237.948096 6.6.b=975.000302;-560.729085;-213.409190 19.7.a=4225.002858;579.735263;-239.238750 28.2.a=6175.004803;929.623789;-230.508956 6.7.a=975.000302;-571.823099;-241.332149 19.7.b=4225.002858;580.140771;-239.141387 28.2.b=6175.004803;930.015507;-230.349366 6.7.b=975.000302;-571.457425;-241.209825 19.8.a=4225.002858;589.961621;-251.995489 28.3.a=6175.004803;917.715820;-243.859483 6.8.a=975.000302;-582.318431;-254.262579 19.8.b=4225.002858;590.354795;-251.889200 28.3.b=6175.004803;918.130634;-243.772295 6.8.b=975.000302;-581.938870;-254.046534 19.9.a=4225.002858;616.883086;-238.136465 28.4.a=6175.004803;893.402216;-231.581416 6.9.a=975.000302;-608.640570;-240.596622 19.9.b=4225.002858;617.273261;-238.036885 28.4.b=6175.004803;893.792031;-231.424756 6.9.b=975.000302;-608.250326;-240.477247...
  • Page 47 Laser Measurement Sy stem Manual 12.8.b=2275.001470;-585.330326;-255.013663 21.4.a=4225.002889;-898.724183;-237.018594 27.9.b=5525.004054;-620.071214;-243.541036 12.9.a=2275.001470;-612.016771;-241.484131 21.4.b=4225.002889;-898.334437;-236.937256 30.1.a=6175.004833;-950.371243;-209.725342 12.9.b=2275.001470;-611.627347;-241.343916 21.5.a=4225.002889;-835.103060;-238.300254 30.1.b=6175.004833;-949.951077;-209.630879 15.1.a=2925.001329;-941.740589;-207.277471 21.5.b=4225.002889;-834.717630;-238.211045 30.10.a=6175.004833;-684.886810;-243.018223 15.1.b=2925.001329;-941.362454;-207.200684 21.6.a=4225.002889;-569.564564;-215.570147 30.10.b=6175.004833;-684.473382;-242.865694 15.10.a=2925.001329;-676.173577;-240.500567 21.6.b=4225.002889;-569.160511;-215.460782 30.2.a=6175.004833;-940.769154;-237.879922 15.10.b=2925.001329;-675.780560;-240.396622 21.7.a=4225.002889;-580.306419;-243.370245 30.2.b=6175.004833;-940.346107;-237.783555 15.2.a=2925.001329;-932.130667;-235.431348 21.7.b=4225.002889;-579.885394;-243.261866 30.3.a=6175.004833;-929.179593;-251.310391 15.2.b=2925.001329;-931.753021;-235.355079 21.8.a=4225.002889;-590.773714;-256.297334 30.3.b=6175.004833;-928.759876;-251.186182 15.3.a=2925.001329;-920.549085;-248.831504 21.8.b=4225.002889;-590.369027;-256.223301 30.4.a=6175.004833;-903.789242;-238.624268 15.3.b=2925.001329;-920.172503;-248.743848 21.9.a=4225.002889;-617.084242;-242.633145 30.4.b=6175.004833;-903.400521;-238.523077 15.4.a=2925.001329;-895.346058;-236.164200 21.9.b=4225.002889;-616.694251;-242.528926 30.5.a=6175.004833;-840.370228;-239.917989 15.4.b=2925.001329;-894.955863;-236.085547 24.1.a=4875.003669;-946.807122;-208.590850...
  • Page 48 Laser Measurement System Manual MIKROELEKTRONIK GmbH · Tel. +49 89/ 327 150-0 · Fax +49 89/ 319 20 23 · www.MELsensor.de HB-ConcreteGrinding-SVC-E.doc page 40 of 43...

  • Page 49: Program Sequence

    Laser Measurement System Manual PLC open flaps PLC close flaps Start movement Stop movement These measurement cycles re- Transmit coordinates of measu- peats until the end of the panel is rement window reached, then the machine stops measurement Nr.1 PLC: measurement start PLC: measurement stop PLC: measurement stop PLC: measurement start...
  • Page 50 Laser Measurement System Manual XConfig.ini [Settings] SchwelleMin=1200 SchwelleMax=1950 Min_X=0 Max_X=4095 HwAnfangBereich=3 HwEndeBereich=80 SchwelleMin_1L=0 SchwelleMax_1L=4095 Min_X_1L=0 Max_X_1L=4095 SchwelleMin_1R=0 SchwelleMax_1R=4095 Min_X_1R=0 Max_X_1R=4095 SchwelleMin_2L=0 SchwelleMax_2L=4095 Min_X_2L=0 Max_X_2L=4095 SchwelleMin_2R=0 SchwelleMax_2R=4095 Min_X_2R=0 Max_X_2R=4095 [Calibration] delta_X_2_L=0 delta_Y_2_L=-0.58414200000027 delta_Z_2_L=0.0296190000000821 delta_X_2_R=0 delta_Y_2_R=-0.100112999999965 delta_Z_2_R=-0.195791999999954 delta_X_1_L=0 delta_Y_1_L=0.778260000000275 delta_Z_1_L=0.411393000000119 delta_X_1_R=0 delta_Y_1_R=-1.1568030000002 delta_Z_1_R=0.731586000000024 delta_NP_L=0.0879779999999073 delta_NP_R=0.174084000000108...

  • Page 51: Measurement Sequence

    Laser Measurement System Manual Step Nr. Operation Bring Scanners into start position at end of concrete panel CNC does this Open pneumatic flaps PLC sends signal Start movement CNC does this Send new plate command and plate number Send measurement sector data: PLC sends this Number of hook Side A/B...
  • Page 52 u r i n g • M e a s r o l l i n g • C o n t LASER Sensors t o r i n g • M o n i MIKROELEKTRONIK GMBH...
  • Page 53 Application: MIKROELEKTRONIK GmbH · Tel. +49 89 / 327150-0 · Fax +49 89 / 319 20 23 · www.MELsensor.de...
  • Page 54 The level difference results from the difference of the distance signals h and h Digital Display MODIG 106: MIKROELEKTRONIK GmbH · Tel. +49 89 / 327150-0 · Fax +49 89 / 319 20 23 · www.MELsensor.de...
  • Page 55 Inductive Proximity Switch MI LASER Distance Sensors Code Reader ES LASER Line Scanner Radio Remote Control STK MIKROELEKTRONIK GMBH...

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