Most PONTIG 3200DC User Manual

Most PONTIG 3200DC User Manual

Tig inverter

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User Manual for TIG Inverter
PONTIG 3200DC MOST
Catalogue no:
52 00 005500
Original manual
Made in EU
Version 1.1 of 22.01.2018 EN
User manual

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Table of Contents
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Summary of Contents for Most PONTIG 3200DC

  • Page 1 User Manual for TIG Inverter PONTIG 3200DC MOST Catalogue no: 52 00 005500 Made in EU Original manual User manual Version 1.1 of 22.01.2018 EN...
  • Page 2: Table Of Contents

    13. Electrical scheme 14. EU Declaration Of Conformity 1. Introduction Thank you for buying the Inverter TIG inverter PONTIG 3200 DC MOST. Prior commencing work please familiarize yourself with the user manual. Please also check the completeness of the device.
  • Page 3 Electronic Equipment), after decommissioning, the device must be recycled by a specialized company. Do not dispose of worn-out welding equipment with domestic waste! Manufacturer: Chełmżyńska 180, 04-464 Warszawa RYWAL-RHC Sp. z o.o., Warszawa User manual TIG Inverter PONTIG 3200 DC MOST Version 1.1 of 22.01.2018 EN...
  • Page 4: Health And Safety Manual

    Never try to fix a damaged gas reducer on your own. In case of malfunction replace the reducer with a fully functional one. User manual TIG Inverter PONTIG 3200 DC MOST Version 1.1 of 22.01.2018 EN...
  • Page 5 − do not use the device for welding tanks previously used for flammable substances storing. ENVIRONMENTAL CONDITIONS Range of air temperatures at: − work from -10ºC to +40ºC − storage and transportation from -25ºC to +55ºC User manual TIG Inverter PONTIG 3200 DC MOST Version 1.1 of 22.01.2018 EN...
  • Page 6: Maintenance

    Maintenance ATTENTION: In order to carry out any repair or maintenance activity, it is recommended to contact your nearest technical support of RYWAL-RHC. User manual TIG Inverter PONTIG 3200 DC MOST Version 1.1 of 22.01.2018 EN...
  • Page 7: Installation And Use

    Prior to the use of the equipment, the welder should estimate possible impact of disturbance onto the environment, in particular onto the presence of persons with artificial pacemakers or hearing aids. User manual TIG Inverter PONTIG 3200 DC MOST Version 1.1 of 22.01.2018 EN...
  • Page 8 Necessary cleaning and maintenance activities should be performed periodically. • It should be assured that power supply and earthing are sufficient and appropriate. • The source protection degree should be checked. User manual TIG Inverter PONTIG 3200 DC MOST Version 1.1 of 22.01.2018 EN...
  • Page 9: Technical Parameters

    56 01 032630 TIG Torch T20 SGRIP 4m 56 01 032636 TIG Torch T20 SGRIP 8m 56 01 032637 TIG Torch T18 SGRIP 4m 56 01 032632 User manual TIG Inverter PONTIG 3200 DC MOST Version 1.1 of 22.01.2018 EN...
  • Page 10 TIG Torch T18 SGRIP 4m 56 01 032633 PONTIG truck 56273+56209 52 00 005490 Large Remote control Foot Pontig 52 00 005498 Remote control Manual Pontig 52 00 005499 User manual TIG Inverter PONTIG 3200 DC MOST -10- Version 1.1 of 22.01.2018 EN...
  • Page 11: Commissioning And Operation

    Parameters may be divided into two groups (see drawing No. 2): • Parameters are located in the upper part of the control panel (at the current curve). This is the most frequently used part of the panel, changed by turning and pressing of the knob (1). •...
  • Page 12 Starting current / HotStart • For TIG: the value of starting current set in percentage relation from 10 to 100% of the A1 welding current • Factory value 25% User manual TIG Inverter PONTIG 3200 DC MOST -12- Version 1.1 of 22.01.2018 EN...
  • Page 13 Diode lights with the VRD function active, at MMA electrode welding Display Table 3: Units for particular functions Welding current Percentage share of welding current Frequency User manual TIG Inverter PONTIG 3200 DC MOST -13- Version 1.1 of 22.01.2018 EN...
  • Page 14: Mma Electrode Welding

    HotStart – the function increases the current value at the moment of arc strike with respect to the welding current set value, in order to facilitate the start of the process (upon recognizing the start of the User manual TIG Inverter PONTIG 3200 DC MOST -14- Version 1.1 of 22.01.2018 EN...
  • Page 15 15V level in MMA electrode welding mode. The VRD function is active if the diode (24) is on. The active VRD function may cause difficulties with strike of the arc. User manual TIG Inverter PONTIG 3200 DC MOST -15- Version 1.1 of 22.01.2018 EN...
  • Page 16 Setting of the HotStart current time in seconds with torch 1. Setting of the ArcForce current value. Value of A1 raised current expressed in percentage Setting with torch 1. User manual TIG Inverter PONTIG 3200 DC MOST -16- Version 1.1 of 22.01.2018 EN...
  • Page 17: Tig Welding

    After the arc goes off, the gas gets out within the postflow time set. Figure 3: Operation in 2- stroke mode (with HF strike or by rubbing with the tip of tungsten electrode. User manual TIG Inverter PONTIG 3200 DC MOST -17- Version 1.1 of 22.01.2018 EN...
  • Page 18: Tig Welding With Pulsating Current

    Welding with pulsating current is characterized by cyclical switching between A1 and A2 current according to the times set. This enables better control over the weld pool and it enables to weld thinner elements. User manual TIG Inverter PONTIG 3200 DC MOST -18- Version 1.1 of 22.01.2018 EN...
  • Page 19 - welding current drop time • - end current • I - gas postflow time Available torch and strike operation modes: Welding with pulsating current is characterized by cyclical switching User manual TIG Inverter PONTIG 3200 DC MOST -19- Version 1.1 of 22.01.2018 EN...
  • Page 20 In 4- stroke mode, the starting current last so long as the welding torch trigger is pressed. Current rising time from the starting value to the welding current in seconds. User manual TIG Inverter PONTIG 3200 DC MOST -20- Version 1.1 of 22.01.2018 EN...
  • Page 21 A1 current in pulse welding. Duration in seconds of A2 current in pulse welding. Setting of the pulse frequency in Hz at fast pulse welding. User manual TIG Inverter PONTIG 3200 DC MOST -21- Version 1.1 of 22.01.2018 EN...
  • Page 22: Special Features

    P07: Pilot Arc, in TIG 4-tact TIG, set to 5 A after the first short pressing of the button, the current returns to Istart User manual TIG Inverter PONTIG 3200 DC MOST -22- Version 1.1 of 22.01.2018 EN...
  • Page 23: Connection Of Cooling Device Aerocool 30 (Optional)

    ON/OFF. Cooler operation mode - see chapter 9.4 (P08) of this manual. Figure 8: The view of connection of the Pontig 3200DC with the Aerocool 30 cooler. Table 7: Aerocool 30 cooler technical data...
  • Page 24: Problems Occurring During Work

    Dimensions 665x254x285 Weight Cooling unit is factory-filled with a cooling fluid. Fluid recommended for filling: MOST COOL30 product no. 84 23 903005. 11. Problems occurring during work Error messages The device is equipped with self-diagnostics function, owing to which all problems occurring during the operation are signalled at the display.
  • Page 25 Contact technical support the device. The electrode does TIG welding mode is Set the MMA mode (diode 5) not strike the arc in MMA Mode. instead of MMA User manual TIG Inverter PONTIG 3200 DC MOST -25- Version 1.1 of 22.01.2018 EN...
  • Page 26 Wrong polarity, the Connect the mass and the TIG torch TIG torch is correctly (the TIG torch to socket 5) electrode use in the TIG connected to socket User manual TIG Inverter PONTIG 3200 DC MOST -26- Version 1.1 of 22.01.2018 EN...
  • Page 27 Check if diodes (2) or (3) are on A1 = A2 current in Set the correct A1 welding current pulse different than A2 Error codes at the display - see table 8 User manual TIG Inverter PONTIG 3200 DC MOST -27- Version 1.1 of 22.01.2018 EN...
  • Page 28: List Of Spare Parts

    12. List of spare parts User manual TIG Inverter PONTIG 3200 DC MOST -28- Version 1.1 of 22.01.2018 EN...
  • Page 29 User manual TIG Inverter PONTIG 3200 DC MOST -29- Version 1.1 of 22.01.2018 EN...
  • Page 30: Electrical Scheme

    Electrical scheme: Pontig 3200DC User manual TIG Inverter PONTIG 3200 DC MOST -30- Version 1.1 of 22.01.2018 EN...
  • Page 31: Eu Declaration Of Conformity

    This declaration of conformity is issued under the sole responsibility of the manufacturer. Object of the declaration: TIG Inverter PONTIG 3200 DC MOST The subject matter of this declaration referred to above is in line with the relevant requirements of EU harmonization legislation:...

Table of Contents