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Summary of Contents for Daihen OTC FD19
- Page 1 Introduction of FD19 controller Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 2 JPN small • Shortage skilled workers and medium customers of JPN, US, EU, CN • Wage growth ②Robotization request to ①Highly Automated break away from manual request by robot system work Growing global automation needs Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 3 Content to be strengthened ・Standardization of the latest safety functions ・ Standardization of handling functions ・ Easy-to-cooperate with other companies' units ・ Various Options can be added by SIer. ・ Improvement of basic robot performance (function) Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 4 Efforts to lower the hurdles of introduction 2) Uneasy to operate, difficult to use • Easy operation 3) Insufficient maintenance and support system • Manual less and training less etc. • Support operation and maintenance any time Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 5 • Support operations and maintenance • Improvement of basic robot any time performance For smartphones It is expensive to improve I can use it. safety FD19 controller with solution Meeting the growing automation needs by FD19 Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 6 • Promote robotization in • Advancement of system needs i Emerging Countries Japan, Europe, the United States and • Easy-to-install and China easy-to-use robots (No • Robots that SIer can easily upgrade Instruction Manual, No Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 7 • Extensive cooperation with external devices and systems New controller • Improvement of I/O synchronization FD19 performance Easy to use for first time persons • New easy-to-use TP • Tablet-like operability • Support by Remote Maintenance Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 8 Features of the New Control Unit System Integration Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 9 ・ Five controllers can be connected. Independent two-axis controller Additional two-axis module Two axes Robot controller (up to 8 axes) Two axes 6 axes Width: 440mm, Width: 580 mm 25% reduction from FD11 ※1 Planned for Jan. 2020 Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 10 • There are combinations Device net Field bus that cannot be constructed Ethernet Laser Laser sensor IF due to hardware sensor limitations. Relay unit #1 IO board #1 Welding CPU Board power supply SQ Arc IF Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 11 In the task program Working range Position Monitoring board *1 Industry's highest level of safety function (Emergency stop functions of Cat. 4, PLe, and SIL3) are certified by third parties. ● Systems using virtual safety fence capabilities Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 12 • Computer editing software provided as standard *1 ISaGRAF is a registered trademark of Rockwell Automation. • As five languages (SFC/FBD/LD/ST/IL) *2 It is necessary to issue a license. • Support for FC (flow chart) Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 13 Measured values (welding current, voltages, wire feed load, etc.) Robot's internal Factory network information Customers' production facilities *1 Planned for Oct. 2019. (OPC-UA response * The internal information of the robot to be output is selected Software PLC built-in) by TP. Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 14 ■ In FD19 ② Automatically Generate task program Recordable by one program (No need for program division) •For memory capacity per task program Extend by 256 times •User data Total memory capacity increased 40 times (10GB) Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 15 Condition change Ending position Start position Oscillator Variations are reduced Signal to approximately 1/6. controlling Variation (Max. error) High-precision robot (Linear locus accuracy ±0.15 mm or 4.2mm less) 0.7mm Moving direction (Speed 10 m/min) (with PLC) Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 16 2 robots cooperative 6 units 1 robot multitask 4 units Management unit 1 unit Total of 16 units *1 Number of units that can be started simultaneously when nine or more types of units are registered Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 17 • Setup is completed only by selecting the manufacturer. ⇒ Large reduction in startup man-hours • The interface can be easily extended by adding a definition file. Examples of I/F Functions with Laser Oscillator (IPG Photoincs) Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 18 ・ Optimal control of laser machining timing Ex. Laser ON/OFF, laser power control, and Gas on/off ・ Optimal robot operation for laser machining Laser machining start command Laser machining end command Examples of teachings of laser-machining exclusive use instructions Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 19 • The basic cutting pattern program is automatically generated by one touch. • Automatic programming with center position teaching and radius setting for arc • Automatic programming, including piercing Arc cutting Rectangular cut with R Piercing position Example of shape cutting teaching Machining pass Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 20 •For 2D sensor → planar geometry recognition applications •For bin picking of the 3D sensor and bulk components •Easy to connect to the FD19! 3D visual sensor 2D visual sensor Picking/placing Bulk picking Correction of misalignment of grip, etc. Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 21 Visual Sensor specific instructions “imaging executed" Communication library with various visual sensors is installed. ⇒ Only selecting the sensor type to communicate! Visual Sensor specific instructions "Receive measured value" Select sensor type Examples of teaching specific instructions Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 22 • Flow work on the conveyor • Robotization of work sorting process • Continuous picking without stopping conveyor • Automatic sorting by detecting Work piece flowing through non-defective/defective products the conveyor Vision sensor Robot picking Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 23 3.2 mm or more 1.0 mm or more 0.5 mm or more work thickness Detection ±0.5mm ±0.5mm ±0.2mm ±1.0mm ±0.5mm ±0.4mm accuracy Work Conductive Non Surface Non Surface Iron / Weldable Non Surface Material Materials gloss materials gloss materials Stainless steel Materials gloss Materials Appearance Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 24 Features of the New Controller Easy to use for the first time Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 25 Touch panel LCD modules Easy to hold Improved Maintenance • 15% weight reduction (820g) Cable connector compared with FD11 Reduced replacement • Ergonomic shape for easy grip reduce time arm fatigue to 1/3 (Myopotential Measurement) Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 26 •Editing is completed by touch panel operations only. For task program editing Full-screen display Move screen with swipe Need to Move the parameter directly to turn There by touching it. the cursor was. Numerical entry with FD11 TP ten-key pad Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 27 • You can jump to the Home or Menu screen at any time. • A blind touch can be made with the key protrusion. Key protrusion for blind touch To the Home To the menu screen screen Home screen Menu screen Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 28 Call-centers Perform the necessary Communic maintenance operation ations by completely remote equipment Smartphone operation of TP. ※1 • Remote TP Cable • Remote backup • Remote upgrade *3 Only Android terminal is supported. Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 29 Operate with a PC or Confirm and operate the TP screen remotely Customer Smartphone. Service person Server Remote backup： Remotely acquire data such as error history of Robot * It is not possible to operate manually and automatically. Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 30 Customer Server Customer LAN （LAN) With an Android smartphone and a USB cable, you can always Customer Server Smart- connect to the Internet. device phone （USB cable) *1 IoT Gateway is standard configuration. Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 31 Screen example at OTC service center Download backup file Display individual information such as the software version acquired from the controller Same as TP screen Error history list * Screen is under development Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 32 Pursuing ease of system upgrade FD19 Controller Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 33 Compatibility between FD19 and FD11 Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 34 Task program and various condition files such as welding condition file can be used as they are. Signal settings and interface panel settings can be handled by the import / export function. Constants Setting files are incompatible. Do not restore backup data of FD11 to FD19. Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 35 Comparison of specifications Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 36 RMU option Cat. 4、PLe CFast 30 GB、 CF 1 GB、 10 Store system Inner user area 10 GB Inner user area 256MB PCIe 11 Option slots 2 slots Three slots Relay unit and Sensor IFs do not Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
- Page 37 5. 7 inch Color Sizing WxHxD 163×297× 75mm 170×300×65mm Touch panel Standard equipment Standard equipment Teach TP main unit cable Connector design Lead-in pendant Lead-in/Connector RC cable Lead-in/Connector (Op.) (Op.) Max. cable length 40m Dust-proof IP54 IP65 structure Copy Right :DAIHEN Corporation WM002-YQS-P19-006A...
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E0052 error