Sunrise HBM-40NC Operation & Maintenance Manual
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Sunrise HBM-40NC Operation & Maintenance Manual

Hydraulic bending machine
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HYDRAULIC BENDING MACHINE
MAINTENANCE MANUAL
Original Instructions
No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: 886-4-2359-1190
sales@sunriseiw.com.tw
SUNRISE
HBM-40NC
HBM-75NC
OPERATION &
Fax: 886-4-2359-3409
www.sunriseiw.com.tw
OMEG072
2011/12

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Summary of Contents for Sunrise HBM-40NC

  • Page 1 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw SUNRISE HYDRAULIC BENDING MACHINE HBM-40NC HBM-75NC OPERATION & MAINTENANCE MANUAL Original Instructions OMEG072 2011/12...

  • Page 2: Table Of Contents

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw TABLE OF CONTENTS Introduction ……………………………………………….…… 1 Safety Precautions ………………………………………………2 Transport …………………………………………..……………5 Installation ………………………………………………………6 Control Panel ……………………………………………….…8 Operating Modes …………………………….……………...…… 9 Two Hand Switch / Foot Paddle …………….………………..… 10 Programming Instructions ….……………………………….…11 Optional Tooling …………………………….……………….…...

  • Page 3: Introduction

    The bending machine has been designed to be a reliable and dependable machine with excellent performance. We know the working quality of the machine will confirm that you have made a good choice by selecting Sunrise products for your facility.

  • Page 4: Safety Precautions

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw SAFETY PRECAUTIONS IMPORTANT: It is the duty of both employer and employees to acquaint themselves with the safe working practices contained in this manual and ensure that all operators adopt these practices.
  • Page 5 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw 8. If any problem or abnormal condition arises during operation, stop the machine immediately(push the emergency button) and report to a supervisor. Do not turn on the machine again until the problem is rectified by qualified personnel.
  • Page 6 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw 6. Proper environment condition a.Ambient temperature: 0~50℃ b.Relative humidity: 20~85% c.The required space around the machine is at least 1000 mm. DANGER KEEP HANDS CLEAR OF ALL MOVING PARTS. ALL GUARDS AND HOLD-DOWNS MUST BE IN POSITION BEFORE OPERATING THE MACHINE.

  • Page 7: Transport

    Do not use slings under the machine. Pay special care if lifting / transporting the machine with forklifts. The forks should extend fully to cover the width of the machine. Model HBM-40NC HBM-75NC NC backgauge Machine Weight (kg)

  • Page 8: Installation

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw INSTALLATION The machine only requires the normal industrial concrete foundation. If the ground is uneven and the machine vibrates during operation, use foundation bolts to tighten the machine firmly to the ground or alternatively mount the machine on anti- vibration pads.
  • Page 9 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw To connect the power cord 1) Open the electric box. 2) Remove the small panel under the electric box. 3) Insert the power cord through the entrance hole on the base of machine, and then through the base of electric box.

  • Page 10: Control Panel

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw CONTROL PANEL ISOLATOR Switch - This switch controls the main electric source. It also functions as a lock for the electric box. At the ON position the switch locks the electric box and enables you to start the machine.
  • Page 11 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw Manual/Continue/JOG – Use this switch to choose the three operating modes. Opertators’s working positions:...

  • Page 12: Operating Modes

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw OPERATING MODES In MANUAL mode, press the two-hand switch together for the forward motion of the cylinder. The cylinder slows down at the Slow position and stops at the Forward position.

  • Page 13: Two Hand Switch / Foot Paddle

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw TWO HAND SWITCH / FOOT PADDLE The machine uses two-hand switches for operation. NEVER has one operator hold the material and another operator operating the machine. The use of foot paddle is only by authorized personnel.
  • Page 14 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw CONTROLLER OPERATION 1) Turn on power. Be sure the emergency button is released. Screen will be on after a brief self-check. 2) Press Pump ON to start the motor 3) If the current cylinder position is in the back, the scren will ask you to press the FWD button (both button simultaneously) to move the cylinder forward.
  • Page 15 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw 4) When the screen shows press the BACK button, press BACK to move the cylinder back for completing the calibration. 5) After the cylinder calibration is done, the controller will ask you to calibrate the NC stopper: Press the NC START for 2 seconds to do the NC stopper calibration.
  • Page 16 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw 6) After the cylinder and NC stopper calibrations, the screen switches to the program mode.
  • Page 17 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw The Programming Screen The top of the screen show the current Cylinder position and the NC stopper position. The bottom of the screen are the Function Keys: PROGRAM: program mode (the current screen) SAVE: save the current program MANUAL: go to the manual mode to manually move the NC gauge.
  • Page 18 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw The controller can store 50 programs, and each program can have up to 10 steps. A program can be consider as a working job, and a step is one bending operation. The END inform the controller the last step of the program.
  • Page 19 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw The NC stopper function can be turned off. By press the NC gauge button for 2 seconds, the NC function is turned to OFF and the stopper moves back to the origin position.
  • Page 20 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw This is the counter function. Each time a program is executed and completed, the PCS number increase by one. Press the field and enter zero to reset the counter, or any other number if desired.
  • Page 21 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw MANUAL mode for the NC stopper: Press the Manual button under program screen will go to the manual screen to move the NC stopper manually: In this mode, you can either use the cursor keys (arrows or the function buttons BACK/FORWARD to move the NC stopper, or enter a value at the SINGLE field and press START to move the NC stopper to a specific position.
  • Page 22 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw Settting Screens: In the setting screen, the Function key allows switching between the NC SET (NC backgauge setting parameters) and CY SET (cylinder setting parameter). Press the PROGRAM button goes to the program screen.
  • Page 23 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw NC RETRACT: Right before the bend, the NC stopper retract slightly to protect the stopper from damaged by the bended material. The timing of the retract is a referenced by the SLOW value.
  • Page 24 The Servo motor driver sense an error at the servo motor. This may be caused by torque exceeding the motor limit, or a hardware error. Check the motor for cause of problem. If unable to solve the problem, contact Sunrise dealer for service.
  • Page 25 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw ※Input Layout List: INPUT Description Memo Servo Motor Z value Optical gauge Z value Optical gauge A value Optical gauge B value NC origin sensor Servo Motor Ready CYLINDER BACKWARD CYLINDER FORWARD BUTTON 1...
  • Page 26 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw ※Output Layout List: OUTPUT Description Relay Servo motor turn Servo motor turn Cylinder foward SSR1 Cylinder backward SSR2 Cylinder fast mode SSR3 Pump ON...

  • Page 27: Optional Tooling

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw OPTIONAL TOOLING The bending machine can be used with a variety of optional tooling including various bending tool, punching, shearing, profile strengthening, and well as many custom made tooling.

  • Page 28: Maintenance

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw MAINTENANCE 1. Before operating the machine: Routinely check the electrical power cable and the foot switch cable for any loosening or damage. Clean all slugs, cut off pieces, and other waste material from and around the machine.
  • Page 29 The working pressure of the hydraulic system is pre-set in the factory. There is a pressure gauge to indicate the working pressure of the machine. The pressure gauge should normally be closed and be used only during service/maintenance work. HBM-40NC Model HBM-75NC Kg/cm...

  • Page 30: Hydraulic Circuit Diagram

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw Hydraulic Circuit HBM-40NC , HBM-75NC...

  • Page 31: Hydraulic Circuit Parts

    No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw Hydraulic Circuit Parts HBM-40NC Description Specification / Part No. Tank 6102910B Breather & Filter OLHW-HY-08A Oil Level Gauge OLHW-LG-4 Suction Oil Filter OLFL-MF-086 Motor 5 HP (3.75 kW)
  • Page 32 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw Hydraulic Circuit Parts HBM-75NC Description Specification / Part No. Tank 6202910 Breather & Filter OLHW-HY-08A Oil Level Gauge OLHW-LG-4 Suction Oil Filter OLFL-MF-086 Motor 7.5 HP (5.625 kW) Pump Gear Pump...
  • Page 33 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw...
  • Page 34 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw PLC I/O layout...
  • Page 35 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw Electrical Parts HBM-40NC, HBM-75NC Code Description Maker Model Specifications Motor Circuit Breaker GV2-ME14 6-10A FU1,FU2,FU3 Fuses Bussmann FUSE-2A Fuses Bussmann FUSE-6A Isolator Switch OT16F3...
  • Page 36 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw Annex 1...
  • Page 37 No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan Tel: 886-4-2359-1190 Fax: 886-4-2359-3409 sales@sunriseiw.com.tw www.sunriseiw.com.tw...

This manual is also suitable for:

Hbm-75nc

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