Geokon 6180 Instruction Manual

Geokon 6180 Instruction Manual

Vertical in-place inclinometer system
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Model 6180
Vertical In-Place
Inclinometer System
Instruction Manual
©2021, GEOKON. All rights reserved.
Document Revision: Init | Release date: 04/05/21

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Summary of Contents for Geokon 6180

  • Page 1 Model 6180 Vertical In-Place Inclinometer System Instruction Manual ©2021, GEOKON. All rights reserved. Document Revision: Init | Release date: 04/05/21...
  • Page 3 WARRANTY STATEMENT warrants its products to be free of defects in materials and workmanship, GEOKON under normal use and service for a period of 13 months from date of purchase. If the unit should malfunction, it must be returned to the factory for evaluation, freight prepaid.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1. INTRODUCTION ............................2. INSTALLATION .............................. 2.1 PRELIMINARY TESTS ........................2.2 SAFETY CABLE ............................2.3 SENSOR ORIENTATION ......................... 2.4 SENSOR INSTALLATION ......................2.4.1 SUSPEND THE FIRST SENSOR ....................2.4.2 CONNECT THE SECOND SENSOR TO THE FIRST SENSOR ..........
  • Page 6 FIGURE 25: 6180-1 SUSPENSION CABLE ASSEMBLY ..........16 FIGURE 26: 6180-2 SUSPENSION BRACKET ..............16 FIGURE 27: 6180-3 TOPSIDE READOUT CABLE/BARE LEADS, < 100FT ....17 FIGURE 28: 6180-3V TOPSIDE READOUT CABLE/BARE LEADS, > 100FT ....17 FIGURE 29: 6180-6 SAFETY CABLE ASSEMBLY ............17 FIGURE 30: SAMPLE MODEL 6180 CALIBRATION SHEET, SENSOR A ......18...
  • Page 7 TABLE 4: NON-VOLATILE MEMORY................11 TABLE 5: PREPROGRAMMED DEVICE INFORMATION ..........12 TABLE 6: MODEL 6180 INCLINOMETER SPECIFICATIONS......... 15 TABLE 7: MODEL 6180 INCLINOMETER PARTS LIST ..........15 TABLE 8: MODBUS COMMUNICATIONS PARAMETERS..........20 TABLE 9: ERROR CODES ....................20...
  • Page 8 EQUATIONS EQUATION 1: CORRECTED INCLINATION ANGLE............13 EQUATION 2: LATERAL DISPLACEMENT................13 EQUATION 3: OFFSET CALCULATION................13...
  • Page 9: Introduction

    Data is collected by connecting the IPI string to a readout device (PC, datalogger, SCADA system, etc.) via a customer-specified readout cable. MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | INTRODUCTION | 1...
  • Page 10: Installation

    (terminal) sensor, Model 6180T. This can be used to retrieve the assembly in the event of an accident, and it also can be helpful when lowering the assembly into the casing. Model 6180-6 safety cable assemblies purchased from consist of a GEOKON...
  • Page 11: Sensor Orientation

    Insert the 6180T sensor into the casing, making sure to orient the wheels FIGURE 4: A & B Directions correctly for proper axis orientation (see Section 2.3), and with the male cable connector facing up toward the top of the casing. MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | INSTALLATION | 3...
  • Page 12: Connect The Second Sensor To The First Sensor

    FIGURE 5: Holes for Safety Cable Eye Bolts vs Holes for Support Holes FIGURE 6: Support Sensor with Rod 2.4.2 CONNECT THE SECOND SENSOR TO THE FIRST SENSOR Each 6180 segment is supplied with a barbed locking pin pre-installed. Ring Locking Pin...
  • Page 13: Figure 9: Retract The Spring Sleeve

    This will ensure the pins and receptacles on the interior of the connectors align correctly. Push the male and female connectors together until they are completely mated. MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | INSTALLATION | 5...
  • Page 14: Connecting The Suspension Bracket

    2.5.1 CONNECT THE CABLE ASSEMBLY TO THE BRACKET Hook the supplied thimble through the bottom-side eyelet on the suspension bracket (6180-2). Feed the bare cable end of the suspension cable assembly (6180-1) through the bottom-side eyelet on the suspension bracket. 6 | INSTALLATION | GEOKON...
  • Page 15: Connect The Cable Assembly To The Sensor String

    2.5.2 CONNECT THE CABLE ASSEMBLY TO THE SENSOR STRING The suspension cable assembly attaches to the sensor string similar to how the sensors attach to each other. For illustrated steps refer to Section 2.4.2. MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | INSTALLATION | 7...
  • Page 16: Lower The Top-Most Sensor

     If your datalogger has built-in RS-485 communications, connect the wiring using the diagram in the figure below. FIGURE 18: Wiring of Datalogger without built-in RS-485 Conversion 8 | INSTALLATION | GEOKON...
  • Page 17: Four-Pin Waterproof Connector

    Pin 4 Pin 3 Pin 2 FIGURE 21: Female Waterproof Connector Wire Color Function Power Black Ground White RS-485+ Data High Green RS-485- Data Low TABLE 1: Four-Pin Wiring Chart MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | INSTALLATION | 9...
  • Page 18: Modbus Rtu Protocol

    MODBUS RTU PROTOCOL 3.1 INTRODUCTION TO MODBUS Model 6180 inclinometers use the industry standard Modbus Remote Terminal Unit (RTU) protocol to communicate with the chosen readout method. As the name suggests, Modbus was designed to work on what is known as a bus network, meaning that every device receives every message that passes across the network.
  • Page 19: Table 2: Register Addresses And Formats

    0x201 0x202 0x203 0x204 Sensor Type string 0x205 0x206 0x207 0x208 0x209 Serial Number uint32 0x20A 0x20B Software Version uint16 0x20C Hardware Version uint16 TABLE 4: Non-Volatile Memory MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | MODBUS RTU PROTOCOL | 11...
  • Page 20: Table 5: Preprogrammed Device Information

    Type Access 0x20D A Offset degrees float 0x20E 0x20F B Offset degrees float 0x210 0x213 A Gauge Factor degrees float 0x214 0x215 float B Gauge Factor degrees 0x216 TABLE 5: Preprogrammed Device Information 12 | MODBUS RTU PROTOCOL | GEOKON...
  • Page 21: Data Reduction

    DATA REDUCTION 4.1 INCLINATION CALCULATION The output of the 6180 Inclinometer Sensor is a corrected angle of inclination. The standard sensor has a full range of ±90° and a calibrated range of ±15°. Register values for the Gauge Factor and Offset are factory-written to the Modbus registers for each sensor using calibration data.
  • Page 22: Troubleshooting

    TROUBLESHOOTING Maintenance and troubleshooting of Model 6180 In-Place Inclinometers is confined to periodic checks of the cable connections. The sensors are sealed and there are no user serviceable parts. Should difficulties arise, consult the list of possible solutions shown below. Refer to Appendix C for Modbus error codes.
  • Page 23: Appendix A. Specifications

    Specify Length of 02-313P9LTD Signal Cable Required 07‑125SS316‑E Aircraft Cable, 1/8", English 07‑125SS316‑M Aircraft Cable, 1/8", Metric 02‑313P9LTD‑M Low Temp., Polyurethane Cable, 0.313", Violet TABLE 7: Model 6180 Inclinometer Parts List MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | SPECIFICATIONS | 15...
  • Page 24: Figure 23: 6180 Ipi Mems Addressable Vertical

    FIGURE 23: Model 6180-0.5M, -1M, -2M, -3M, -2FT, -5FT, -10FT FIGURE 24: Model 6180T-0.5M, -1M, -2M, -3M, -2FT, -5FT, -10FT FIGURE 25: Model 6180-1 Suspension Cable Assembly FIGURE 26: Model 6180-2 Suspension Bracket 16 | SPECIFICATIONS | GEOKON...
  • Page 25: Figure 27: 6180-3 Topside Readout Cable/Bare Leads, < 100Ft

    FIGURE 27: Model 6180-3-1, -3-2 Topside Readout Cable/Bare Leads, < 50FT FIGURE 28: Model 6180-3V Topside Readout Cable/Bare Leads, > 100FT FIGURE 29: Model 6180-6 Safety Cable Assembly MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | SPECIFICATIONS | 17...
  • Page 26: Appendix B. Sample Calibration Sheets

    APPENDIX B. SAMPLE CALIBRATION SHEETS FIGURE 30: Sample Model 6180 Calibration Sheet, Sensor A 18 | SAMPLE CALIBRATION SHEETS | GEOKON...
  • Page 27: Figure 31: Sample Model 6180 Calibration Sheet, Sensor B

    FIGURE 31: Sample Model 6180 Calibration Sheet, Sensor B MODEL 6180 VERTICAL IN-PLACE INCLINOMETER SYSTEM | SAMPLE CALIBRATION SHEETS | 19...
  • Page 28: Appendix C. Modbus Addressable System

    Note: The sensor stores and transmits errors in binary code to compact the information. Though unlikely, two errors could occur in one measurement cycle. The resulting code will be the sum of the error numbers, e.g., error 4 plus error 8 appears as number 12. 20 | MODBUS ADDRESSABLE SYSTEM | GEOKON...
  • Page 29: Appendix D. Crbasic Programming

    APPENDIX D. CRBASIC PROGRAMMING D.1 SAMPLE CR1000 PROGRAM The following sample program reads one 6180 sensor string with three biaxial sensors. The string in this example communicates with the CR1000 through the control ports C1 and C2, which are setup as COM1. A RS-485 to TTL converter required.
  • Page 30 'Use Modbus command to retrieve A Axis and B Axis Degree Readings ModbusMaster (ErrorCode,ComC1,115200,Count,3,A_Axis_Degrees(Count),&H101,1,1,10,0) ModbusMaster (ErrorCode,ComC1,115200,Count,3,B_Axis_Degrees(Count),&H103,1,1,10,0) 'Use Modbus command to retrieve Thermistor Celsius from string ModbusMaster (ErrorCode,ComC1,115200,Count,3,Celsius(Count),&H107,1,1,10,0) 'Delay before proceeding to next reading Delay (1,1,Sec) Next 'Call Table to store Data CallTable Test NextScan EndProg 22 | CRBASIC PROGRAMMING | GEOKON...
  • Page 32 GEOKON Phone: +1 (603) 448-1562 GEOKON is an ISO 9001:2015 48 Spencer Street Email: info@geokon.com Lebanon, New Hampshire Website: www.geokon.com registered company 03766, USA...

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