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Minifix-K1Plus - Series (July 2008-today)
Troubleshooting: K1Plus with square circuit board
Table of content:
2) Gate does not tilt open up..................................3
3) Gate is not lowering down..................................4
6) Gate is not lifting up..........................................7
7) Gate is not closing............................................8
8) Electrical schematic..........................................9
9) Hydraulic schematic........................................10
Tools needed:
1.) Voltmeter
2.) Test light
3.) 8" jumper cable (16ga. or smaller)
4.) Screw driver flat head or 13mm (1/2") wrench
*****MAKE SURE YOUR BATTERIES ARE FULLY CHARGED
AND IN GOOD CONDITION*****
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Summary of Contents for Palfinger Minifix K1Plus Series

  • Page 1: Table Of Contents

    Minifix-K1Plus – Series (July 2008-today) Troubleshooting: K1Plus with square circuit board Table of content: Page 1) Gate overview and connector setup………………..2 2) Gate does not tilt open up…………………………….3 3) Gate is not lowering down…………………………….4 4) Gate is not auto tilting down at ground level…..…..5 5) Gate is not tilting up at ground level..………………..6 6) Gate is not lifting up.…………………………………..7 7) Gate is not closing……………………………………..8...
  • Page 2: Gate Overview And Connector Setup

    Overview of liftgate and schematic of circuit board B-16 Platform sensor B-13 Lift arm sensor Pump & motor Release valve S2 Tilt cylinder Oil tank Motor Shift valve S5 Lift cylinder Release valve S1 Motor solenoid Circuit board Pump & motor box WARNING B-16 PLATFORM FOOT...
  • Page 3: Gate Does Not Tilt Open Up

    (above 10 Volt is necessary for proper use of liftgate)  less than 10 V; Jump #2 to #4 on J-11 voltage jumps more than 1volt, call Palfinger for assistance ****DO NOT LEAVE JUMPER ON J-11 – GATE MUST BE SHUT OFF WHEN NOT IN USE**** 1.2) Check for short in optional equipment...
  • Page 4: Gate Is Not Lowering Down

    (above 10 Volt is necessary for proper use of liftgate)  less than 10 V; Jump #2 to #4 on J-11 voltage jumps more than 1volt, call Palfinger for assistance ****DO NOT LEAVE JUMPER ON J-11 – GATE MUST BE SHUT OFF WHEN NOT IN USE**** 2.2) Check for short in optional equipment...
  • Page 5: Gate Is Not Auto Tilting Down At Ground Level

    (above 10 Volt is necessary for proper use of liftgate)  less than 10 V; Jump #2 to #4 on J-11 voltage jumps more than 1volt, call Palfinger for assistance ****DO NOT LEAVE JUMPER ON J-11 – GATE MUST BE SHUT OFF WHEN NOT IN USE**** 3.2) Check adjustment of auto-tilt sensor B-13...
  • Page 6: Gate Is Not Tilting Up At Ground Level

    (above 10 Volt is necessary for proper use of liftgate)  less than 10 V; Jump #2 to #4 on J-11 voltage jumps more than 1volt, call Palfinger for assistance ****DO NOT LEAVE JUMPER ON J-11 – GATE MUST BE SHUT OFF WHEN NOT IN USE**** 4.2) Check function of control buttons(J-30) and hand control(J31)
  • Page 7: Gate Is Not Lifting Up

    (above 10 volt is necessary for proper use of liftgate)  less than 10V; Jump #2 to #4 on J-11  voltage jumps more than 1 volt, call Palfinger for assistance ****DO NOT LEAVE JUMPER ON J-11 – GATE MUST BE SHUT OFF WHEN NOT IN USE**** 5.2) Check function of control buttons(J30) and hand control(J31)
  • Page 8: Gate Is Not Closing

    6) GATE IS NOT CLOSING Minifix + Series 6.1) Check Battery Power a) Check resettable Circuit Breaker on top of battery  Push Reset Tab back in, if popped out b) Check fuse on top of battery (qty 1) and at circuit board (qty 2) inside pump and motor box at mount frame c) Start van and run engine in fast idle for charging the battery ...
  • Page 9: Electrical Schematic

    Electrical schematic...
  • Page 10: Hydraulic Schematic

    Hydraulic schematic Functions: S1 = Release Valve for lowering function S2 = Release Valve for tilt down function R1 = Flow Restrictor located inside hose adaptor on lift cylinder R2 = Flow Restrictor located inside hose adaptor on tilt cylinder S5 = Shift Valve is activated on tilt up and lowering function R5 = Restrictor Valve located in power pack Flow Divider is activated, when fluid is going back into the power pack...

Table of Contents