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VRack 4U Systems
User's Guide (prelim. version V0.99 prelim)
www.kontron.com
www.kontron.com

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Summary of Contents for Kontron VRack 4U Series

  • Page 1 VRack 4U Systems User's Guide (prelim. version V0.99 prelim) www.kontron.com www.kontron.com...
  • Page 2 This page is intentionally left blank.
  • Page 3: Table Of Contents

    8.2. Cover ..............................23 8.3. Accessing Internal Components .......................24 8.3.1. Installing/Removing the Expansion Cards ...................24 8.4. Installation in a 19" Industrial Cabinet .....................26 9. Starting Up ............................27 9.1. AC Power Connection ..........................27 9.2. Operating System and Hardware Component Drivers ..................28 www.kontron.com...
  • Page 4 13.1.3. Combined PS/2 Keyboard and Mouse Connector ................. 37 13.1.4. PS/2 Keyboard Connector ......................37 13.1.5. PS/2 Mouse Connector........................37 13.1.6. Parallel Port (LPT)......................... 38 13.1.7. USB Port ............................. 38 14. Technical Support ..........................39 14.1. Returning Defective Merchandise ......................39 www.kontron.com...
  • Page 5: Table Of Figures

    Fig. 22: Detail: without filter mat at the front side .................... 30 Fig. 23: Filter mat holder without filter mat ..................... 30 Fig. 24: Filter mat holder with filter mat......................30 Fig. 25: Filter mat ............................30 Fig. 26: Lithium Battery location ........................31 www.kontron.com...
  • Page 6: Introduction

    Kontron Technology India does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Technology India is aware of such errors or inaccuracies or that Kontron Technology India is unaware of these as a result of gross negligence and Kontron Technology India has failed to eliminate these errors or inaccuracies for this reason.
  • Page 7: Symbols Used In This Manual

    This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed. This symbol indicates general information about the product and the user manual. This symbol indicates detail information about the specific product configuration. This symbol precedes helpful hints and tips for daily use. www.kontron.com...
  • Page 8: Important Instructions

    In the event of damage to the device caused by failure to observe the “General Safety Instructions for IT Equipment” chapter, the hints in this manual or eventually the warning signs label on the device, Kontron Technology India shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.
  • Page 9: General Safety Instructions For It Equipment

    VRack 4U; in cases of non-observance of the instructions Kontron is exempt from accident liability, this also applies during the warranty period. The VRack 4U has been built and tested according to the basic safety requirements for low voltage (LVD) applications and has left the manufacturer in safety-related, flawless condition.
  • Page 10: Operation Of Laser Source Devices

    If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do not allow yourself to be exposed to this radiation. The laser system meets the code of Federal Regulations 21 CFR, 1040 for the USA and the Canadian Radiation Emitting Devices Act, REDR C 1370. www.kontron.com...
  • Page 11: Electrostatic Discharge (Esd)

    The lithium battery type must be UL recognized. Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for dispose of batteries). www.kontron.com...
  • Page 12: Electromagnetic Compatibility (Class A Device)

    5.3. EMC Compliance (Canada) The method of compliance is self-declaration to Canadian standard ICES-003: (English): This Class A digital apparatus complies with the Canadian ICES-003. (French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada. www.kontron.com...
  • Page 13: Scope Of Delivery

    Note for power supplies (PSU): A: corresponds to the systems with a 400W wide range AC power supply Fig. 2: VRack 4U - configuration with DVD drive and internal HDD Fig. 3: VRack 4U - cofiguration with DVD and DA435 drives www.kontron.com...
  • Page 14: Product Description

    VRack 4U – User's Guide (prelim. version V0.99) 7. Product Description The VRack 4U platform expands the Kontron 4U platform line line. VRack 4U is a scalable 4U (19") platform, that can be equipped with different motherboards, supporting various system configurations (refer to “VRack 4U Systems - Configuration Guides”...
  • Page 15 15 Drive bracket for two internal 3.5" drive bay (D4, D5) cards) (shown without installed internal HDDs) 7 Fastening screw for the card hold down bracket 16 System fans (internal accessible) 8 AC power supply unit Note: for drive location, refer also Fig. 11. www.kontron.com...
  • Page 16 3.5” HDD (internal accessible only)] 7 Fastening screw for the card hold down bracket 16 System fans (only one of two is visible) (internal accessible) 8 AC power supply unit Note: for drive location, refer also Fig. 11. www.kontron.com...
  • Page 17: Front Side

    Fig. 7: Front side with closed front access panel 1 19" handle bracket 4 Light diffusers for the HDD LED and the power LED Kontron Logo 2 Holes for mounting in 19" racks (not visible in the picture) 5 Securing lock mechanism...
  • Page 18 6 Covering plate 14 Power button 7 Controls (LED-indicators an power button of the 15 Filter mat and filter mat holder with knurled screw installed D2+D3 drives (as KISS DA335)] 8 D2+D3: front accessible 5.25" drive bays (with installed KISS DA335) www.kontron.com...
  • Page 19: Interfaces And Controls On The Front Side

    The unit is completely disconnected from the mains, only when the ON/OFF switch of the PSU is set to OFF or when the power cord is disconnected either from the mains or the unit. Therefore, the power cord and its connectors must always remain easily accessible. www.kontron.com...
  • Page 20: Front Access Panel

    To remove the cover of the VRack 4U platform, the knurled screw (Fig. 8 pos. 12) on the front side has to be loosened and the three mounting bolts (Fig. 12, pos. 11) on the rear side of the cover must be pulled out (by horizontal movement of the cover). www.kontron.com...
  • Page 21: Filter Mat And Filter Mat Holder

    Fig. 8). For customer-specific versions and system configurations, please refer to the corresponding “VRack 4U Systems - Configuration Guides” for VRack 4U on our website www.kontron.com. Fig. 11: Front accessibile drive bays (e.g. D1 equipped with a DVD drive)
  • Page 22: Rear Side

    The power supply (Fig. 12, pos. 1) is located on the rear side of the VRack 4U platform. The power supply version and the corresponding nominal voltage range can be found on the type label on the right side of the system. www.kontron.com...
  • Page 23: External Interfaces Of The Dz77-Sl-50K Motherboard

    7.2.3. External Interfaces of the KTQ45/ATXE Motherboard A detailed ports description can be found in the manual of the installed motherboard. You can download the corresponding manual from our web site www.kontron.com by selecting the product name. Fig. 14: External ports of the KTQ45/ATXE motherboard 9 PS/2 mouse port (green) 12 Audio connectors (6.1)
  • Page 24: Side View

    The two system fans (Fig. 5 and Fig. 6, pos. 16) are located in front of the VRack 4U platform. A reliable air circulation for optimal active cooling of the platform is ensured. The operation of the VRack 4U platform is permitted only with functional fans. Defective components may only be replaced by Kontron original spare parts. www.kontron.com...
  • Page 25: Assembly, Disassembly

    (Fig. 8, pos. 12) secure the cover on the front side. Fig. 16: Inside of the cover with fixing brackets 1 Inside of the cover 3 Fixing bolts (on the rear side) 2 Angulated centering bracket with tapped hole (on the front side) www.kontron.com...
  • Page 26: Accessing Internal Components

    Please follow the safety instructions for components that are sensitive to electrostatic discharge (ESD). Failure to observe this warning notice can result in damage to the device. Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install/remove an expansion card into/from your system. www.kontron.com...
  • Page 27 4. Lift the cover up (on the rear side, Fig. 18, step 2) and remove it (Fig. 19). Fig. 19: VRack with removed cover 5. In order to re-assemble the system, follow the steps in reversed order. Close the VRack 4U platform and secure the cover with the captive knurled screw. www.kontron.com...
  • Page 28: Installation In A 19" Industrial Cabinet

    For VRack 4U versions and system configurations, please refer to the corresponding “VRack 4U Systems - Configuration Guides” on our website www.kontron.com. More information and technical data can be found in the corresponding motherboard manual, depending on the system configuration ordered).
  • Page 29: Starting Up

    2. Connect the other end of the AC power cord to a corresponding mains outlet. Make sure that the power supply (power outlet) is properly grounded and that the power cord is in perfect condition without any visible damage. An ungrounded power supply is not permissible. www.kontron.com...
  • Page 30: Operating System And Hardware Component Drivers

    “MICROSOFT SOFTWARE LICENSE TERMS” and accept its terms.” The document “MICROSOFT SOFTWARE LICENSE TERMS“ can be downloaded from our web site www.kontron.com by selecting the product name/tab Downloads/Windows. If you have ordered VRack 4U without a pre-installed operating system, you will need to install the operating system and the appropriate drivers for the system configuration you have ordered (optional hardware components) yourself.
  • Page 31: Maintenance And Prevention

    VRack 4U – User's Guide (prelim. version V0.99) 10. Maintenance and Prevention Equipment from Kontron Technology India requires only minimum servicing and maintenance for problem-free operation. For light soiling, clean the VRack 4U with a dry cloth. Stubborn dirt should be removed using a mild detergent and a soft cloth.
  • Page 32 8. Fix the filter mat holder by tightening the knurled screw (Fig. 23, pos. 5) to the bolt with tapped hole (Fig. 22, pos. 1) in front of the fans. Defective components may only be replaced by Kontron original spare parts. Fig. 22: Detail: without filter mat at the front side Fig.
  • Page 33: Replacing The Lithium Battery

    4. Place a new lithium battery into the battery holder. 5. Pay attention to the polarity of the battery. 6. The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Technology India. 7. Reinstall the expansion cards which you removed and reconnect their data cables.
  • Page 34: Slide Rails (Option)

    11. Slide Rails (Option) VRack 4U – User's Guide (prelim. version V0.99) 11. Slide Rails (Option) Kontron recommends the installation the VRack 4U platform into a 19" industrial cabinet by use of slide rails. These can be ordered separately. www.kontron.com...
  • Page 35: Technical Data

    Up to 6 slots: PCI, PCIe x1, PCIe x4, PCIe x16 * the type and number of the expansion slots depends on the system configuration ordered (see also “VRack 4U Systems - Configuration Guides” and the corresponding Datasheet on www.kontron.com Lithium Battery * See manual of the installed motherboard...
  • Page 36: Mechanical Specifications

    10 G, 11 ms, half sine Storage / Transit Shock 20 G., 11 ms, half sine Operating Vibration 10 – 500 Hz, 0.5 G Storage / Transit Vibration 10 – 500 Hz, 1.0 G IP Protection Class Front: IP20 www.kontron.com...
  • Page 37: Ce Directives And Standards

    Generic emission standard for industrial environments (Emission): EN 61000-6-4:2007 (partly) EN 61000-3-2:2006 + A1:2009 + A2:2009 EN 61000-3-3:2008 Generic standards - Immunity for industrial environments (Immunity): EN 61000-6-2:2005 (partly) U.S.A. FCC 47 CFR Part 15, Class A CANADA ICES-003, Class A www.kontron.com...
  • Page 38: Standard Interfaces - Pin Assignments

    (Request to Send) (Clear to Send) (Ring Indicator) 13.1.2. VGA Port Signal Name 15-pin D-SUB Connector (female) Analog red output Analog green output Analog blue output N.C. +5 V (DDC) N.C. SDA (DDC) TTL HSync TTL VSync SCL (DDC) www.kontron.com...
  • Page 39: Combined Ps/2 Keyboard And Mouse Connector

    +5 V Keyboard Clock Mouse Clock 13.1.4. PS/2 Keyboard Connector Signal Name 6-pin Mini-DIN Connector Keyboard Data N.C. +5 V Keyboard Clock V.C. 13.1.5. PS/2 Mouse Connector Signal Name 6-pin Mini-DIN Connector Mouse Data N.C. +5 V Mouse Clock N.C. www.kontron.com...
  • Page 40: Parallel Port (Lpt)

    13.1.6. Parallel Port (LPT) Signal Name 25-pin D-SUB Connector (female) –STROBE DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 –ACKN BUSY SELECT –AUTOFD –ERROR –INIT –SLCTIN 18–25 GND 13.1.7. USB Port Signal Name 4-pin USB Connector Type A Version 2.0 Data- Data+ www.kontron.com...
  • Page 41: Technical Support

    Be ready to explain the nature of your problem to the service technician. If you have questions about Kontron Technology India or our products and services, you can reach us by the above- mentioned telephone number and on e-mail address or at: www.kontron.in...

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