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AC Schnitzer AC S II Fitting Instructions Manual

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- F i t t i n g I n s t r u c t i o n s -
Hand Lever Type AC S II

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Summary of Contents for AC Schnitzer AC S II

  • Page 1 - F i t t i n g I n s t r u c t i o n s - Hand Lever Type AC S II...

  • Page 2: General Notes

    - Medium-strength thread lock - Hot air gun Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 3 7. Fitting the AC Schnitzer hand lever to BMW Scrambler models Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...

  • Page 4: Components Supplied

    5. 1 Torx angle driver (only when a set is ordered) Fitting Instructions Hand Lever Type AC S 2 / Issue: 04/2016 RVo_REV_1-2016-04-11 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 5 - F i t t i n g I n s t r u c t i o n s - Hand Lever Type AC S II on BMW K 1200 / 1300 S/R...
  • Page 6 6 bolts per lever. - Warning: Do not overtighten bolts! Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...

  • Page 7: Fitting Instructions

    On vehicles AFTER MY 2011, use the threaded insert 420-47812-41 ordered separately. Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 8 Lightly grease ball on push-rod (Fig. 9) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 9 - Remove rotary adjuster by twisting off threaded piece. (Fig. 12) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 10 - The general operating licence must be given to the customer. Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 11 - F i t t i n g I n s t r u c t i o n s - Hand Lever Type AC S 2 on BMW F 800 R/S/GS/GT...
  • Page 12 - Warning: Do not overtighten bolts! (Fig. 3) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 13 - Remove individual parts from brake lever. - Warning: Parts are spring-loaded (Fig. 6) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 14 Lightly grease ball on push-rod. (Fig. 9) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 15 - Unthread clutch cable from clutch fitting. (Fig.12) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 16 - Slide spring into the bore provided (Fig. 15). Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 17 - The general operating licence must be given to the customer. Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 18 - F i t t i n g I n s t r u c t i o n s - Hand Lever Type AC S 2 on BMW S 1000 R / RR...
  • Page 19 - Warning: Do not overtighten bolts! (Fig. 3) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 20 (6Nm), counter-holding the fixing bolt. (Fig. 6) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 21 Remove standard lever. (Fig. 9) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 22 - The general operating licence must be given to the customer. Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 23 - F i t t i n g I n s t r u c t i o n s - Hand Lever Type AC S 2 on BMW R 1200 GS / R / RS (LC)
  • Page 24 - Warning: Do not overtighten bolts! (Fig. 3) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 25 - Release and remove the fixing nut on the hand lever. (Fig. 6) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 26 - Clean and grease bearing bush lightly. (Fig. 9) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 27 - Push lightly greased bearing bush into the AC Schnitzer lever supplied. (Fig. 12) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 28 - Release and remove the fixing nut. (Fig.15) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 29 - Mark imprint of grub screw on thread of pressure piece. (Fig. 18) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 30 - Lightly grease ball head (!). (Fig. 21) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 31 - Check function of brake and clutch system - Give customer the operating licence Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 32 - F i t t i n g I n s t r u c t i o n s - Hand Lever Type AC S 2 on BMW S 1000 XR...
  • Page 33 - Warning: Do not overtighten bolts! (Fig. 3) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 34 - From below: Release fixing nut (SW 10) and re- move. (Fig. 6) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 35 - Refit the hand guard to the vehicle, and re-attach with mirror and handlebar weight. Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 36 - Release Bowden cable from adjuster and hand lever. (Fig. 12) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 37 (Fig. 15) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 38 BMW specifications at the knurled wheel when the engine is cold. (Fig. 18) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 39 - Give the customer the certificate which must be carried on every ride. Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 40 - F i t t i n g I n s t r u c t i o n s - Hand Lever Type AC S 2 on BMW Scrambler...

  • Page 41: Fitting Instructions

    - Warning: Do not overtighten bolts! (Fig. 3) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 42 (Fig. 6) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 43 - Insert cleaned and greased bush in AC Schnitzer clutch lever. (Fig. 9) Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...
  • Page 44 - Tightening torque for fixing bolt: 6 Nm Fitting Instructions Hand Lever Type AC S 2 / Issue: 01 / 2017 RVo_REV_1 AC Schnitzer - Neuenhofstraße 160 - D - 52078 Aachen - Tel. 0241/5688 -300 Fax -135 / www.ac-schnitzer.de...

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